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Technical Paper

Transient Temperature Field Prediction of PMSM Based on Electromagnetic-Heat-Flow Multi-Physics Coupling and Data-Driven Fusion Modeling

2023-10-30
2023-01-7031
With the increase of motor speed and the deterioration of operating environment, it is more difficult to predict the transient temperature field (TTF). Meanwhile, it is difficult to obtain the temperature test dataset of key nodes under various complete road conditions, so the cost of bench test or real vehicle test is high. Therefore, it is of great significance to establish a high fidelity, lightweight temperature prediction model which can be applied to real vehicle thermal management for ensuring the safe and stable operation of motor. In this paper, a physical model simulating electromagnetic-heat-flow multi-physical coupling of permanent magnet synchronous motor (PMSM) in electric drive gearbox (EDG) is established, and the correctness of the model is verified by the actual EDG bench test.
Technical Paper

Research on Low Illumination Image Enhancement Algorithm and Its Application in Driver Monitoring System

2023-04-11
2023-01-0836
The driver monitoring system (DMS) plays an essential role in reducing traffic accidents caused by human errors due to driver distraction and fatigue. The vision-based DMS has been the most widely used because of its advantages of non-contact and high recognition accuracy. However, the traditional RGB camera-based DMS has poor recognition accuracy under complex lighting conditions, while the IR-based DMS has a high cost. In order to improve the recognition accuracy of conventional RGB camera-based DMS under complicated illumination conditions, this paper proposes a lightweight low-illumination image enhancement network inspired by the Retinex theory. The lightweight aspect of the network structure is realized by introducing a pixel-wise adjustment function. In addition, the optimization bottleneck problem is solved by introducing the shortcut mechanism.
Technical Paper

Analysis and Redesign of Connection Part in Cargo Truck Chassis for Fatigue Durability Performance

2023-04-11
2023-01-0599
With the growing prosperity of the long-distance freight and urban logistics industry, the demand for cargo trucks is gradually increasing. The connecting bracket is the critical connecting part of the truck chassis, which bears the load transmitted by the road excitation and reduces the damage to the frame caused by the load. However, the occurrence of rough road conditions is inevitable in heavy-duty transportation. In this paper, road durability tests and fatigue life analysis are carried out on the original structure to ensure the safety of the vehicle. Based on the known boundary and load constraints, a lightweight and high-performance structure is obtained through size optimization, as the original structure cannot meet the performance requirements. Firstly, the road test was conducted on the truck where the original bracket structure is located.
Technical Paper

Intersection Traffic Safety Evaluation Using Potential Energy Filed Method

2023-04-11
2023-01-0855
The intersection is recognized as the most dangerous area because of the restricted road structures and indeterminate traffic regulations. Therefore, according to the Vehicle-to-everything (V2X) communication, Intelligent Transportation Systems (ITS), and Digital Twin data, we present a potential energy field method to establish the general characteristics of intersection traffic safety, evaluate the safety situation of intersection and assist intersection traffic participants in passing through the intersection safer and more efficient. The resulting potential energy field method is established by the contour line of traffic participants' potential energy, which is constructed as a superposition of disparate energies, such as boundary potential energy, body potential energy, and velocity potential energy. The intersection traffic safety is evaluated by the potential energy field characteristic of simultaneous intersection traffic participants.
Technical Paper

Experimental Study on Effect of State of Charge on Thermal Runaway Characteristics of Commercial Large-Format NCM811 Lithium-Ion Battery

2023-04-11
2023-01-0136
The application of Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode-based lithium-ion batteries (LIBs) has alleviated electric vehicle range anxiety. However, the subsequent thermal safety issues limit their market acceptance. A detailed analysis of the failure evolution process for large-format LIBs is necessary to address the thermal safety issue. In this study, prismatic cells with nominal capacities of 144Ah and 125Ah are used to investigate the thermal runaway (TR) characteristics triggered by lateral overheating. Additionally, TR characteristics under two states of charge (SoCs) (100% and 5%) are discussed. Two cells with 100% SoC exhibit similar characteristics, including high failure temperature, high inhomogeneity of temperature distribution, multi-points jet fire, and significant mass loss. Two cells with 5% SoC demonstrate only a slight rupture of the safety valve and the emission of white smoke.
Technical Paper

Perception-Aware Path Planning for Autonomous Vehicles in Uncertain Environment

2022-12-22
2022-01-7077
Recent researches in autonomous driving mainly consider the uncertainty in perception and prediction modules for safety enhancement. However, obstacles which block the field-of-view (FOV) of sensors could generate blind areas and leaves environmental uncertainty a remaining challenge for autonomous vehicles. Current solutions mainly rely on passive obstacles avoidance in path planning instead of active perception to deal with unexplored high-risky areas. In view of the problem, this paper introduces the concept of information entropy, which quantifies uncertain information in the blind area, into the motion planning module of autonomous vehicles. Based on model predictive control (MPC) scheme, the proposed algorithm can plan collision-free trajectories while actively explore unknown areas to minimize environmental uncertainty. Simulation results under various challenging scenarios demonstrate the improvement in safety and comfort with the proposed perception-aware planning scheme.
Technical Paper

Improved Energy Management with Vehicle Speed and Weight Recognition for Hybrid Commercial Vehicles

2022-10-28
2022-01-7052
The driving conditions of commercial logistics vehicles have the characteristics of combined urban and suburban roads with relatively fixed mileage and cargo load alteration, which affect the vehicular fuel economy. To this end, an adaptive equivalent consumption minimization strategy (A-ECMS) with vehicle speed and weight recognition is proposed to improve the fuel economy for a range-extender electric van for logistics in this work. The driving conditions are divided into nine representative groups with different vehicle speed and weight statuses, and the driving patterns are recognized with the use of the bagged trees algorithm through vehicle simulations. In order to generate the reference SOC near the optimal values, the optimal SOC trajectories under the typical driving cycles with different loads are solved by the shooting method and the optimal slopes for these nine patterns are obtained.
Research Report

Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles

2022-09-26
EPR2022020
Fuel cell electric vehicles (FCEVs) require multiple components to operate properly, and the fuel cell stack—the source of power—is one of the most important components. While the number of enterprises manufacturing and selling fuel cell stacks is increasing globaly year after year, the residual challenges of core components and technologies still need to be resolved in order to keep pace with the development of lithium-ion batteries (i.e., its primary competitor). Additionally, many production and distribution standards are seen as unsettled. These barriers make large-scale commercialization an issue. Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles explores the opportunities and challenges within the PEMFC industry. With the help of expert contributors, a critical overview of fuel cells and the FCEV industry is presented, and core technology, applications, costs, and trends are analyzed.
Technical Paper

Review on Uncertainty Estimation in Deep-Learning-Based Environment Perception of Intelligent Vehicles

2022-06-28
2022-01-7026
Deep neural network models have been widely used for environment perception of intelligent vehicles. However, due to models’ innate probabilistic property, the lack of transparency, and sensitivity to data, perception results have inevitable uncertainties. To compensate for the weakness of probabilistic models, many pieces of research have been proposed to analyze and quantify such uncertainties. For safety-critical intelligent vehicles, the uncertainty analysis of data and models for environment perception is especially important. Uncertainty estimation can be a way to quantify the risk of environment perception. In this regard, it is essential to deliver a comprehensive survey. This work presents a comprehensive overview of uncertainty estimation in deep neural networks for environment perception of intelligent vehicles.
Technical Paper

Path Planning Method for Perpendicular Parking Based on Vehicle Kinematics Model Using MPC Optimization

2022-03-29
2022-01-0085
In recent years, intelligent driving technology is being extensively studied. This paper proposes a path planning method for perpendicular parking based on vehicle kinematics model using MPC optimization, which aims to solve the perpendicular parking task. Firstly, in the case of any initial position and orientation of the vehicle, judging whether the vehicle can be parked at one step according to the location of the parking place and the width of the lane, and then calculating the starting position for parking, and use the Bezier curve to connect the initial position and the starting position. Secondly, reference parking path is calculated according to the collision constraints of the parking space. Finally, because the parking path based on the vehicle kinematics model is composed of circle arcs and straight lines, the curvature of the path is discontinuous. The reference parking path is optimized using Model Predictive Control (MPC).
Technical Paper

Efficient Trajectory Planning for Tractor-Trailer Vehicles with an Incremental Optimization Solving Algorithm

2022-03-29
2022-01-0138
A tractor-trailer vehicle (TTV) consists of an actuated tractor attached with several full trailers. Because of its nonlinear and noncompleted constraints, it is a challenging task to avoid collisions for path planner. In this paper, we propose an efficient method to plan an optimal trajectory for TTV to reach the destination without any collision. To deal with the complicated constraints, the trajectory planning problem is formulated as an optimal control problem uniformly, which can be solved by the interior point method. A novel incremental optimization solving algorithm (IOSA) is proposed to accelerate the optimization process, which makes the number of trailers and the size of obstacles increase asynchronously. Simulation experiments are carried out in two scenarios with static obstacles. Compared with other methods, the results show that the planning method with IOSA outperforms in the efficiency.
Technical Paper

Lane Marking Detection for Highway Scenes based on Solid-state LiDARs

2021-12-15
2021-01-7008
Lane marking detection plays a crucial role in Autonomous Driving Systems or Advanced Driving Assistance System. Vision based lane marking detection technology has been well discussed and put into practical application. LiDAR is more stable for challenging environment compared to cameras, and with the development of LiDAR technology, price and lifetime are no longer an issue. We propose a lane marking detection algorithm based on solid-state LiDARs. First a series of data pre-processing operations were done for the solid-state LiDARs with small field of view, and the needed ground points are extracted by the RANSAC method. Then, based on the OTSU method, we propose an approach for extracting lane marking points using intensity information.
Technical Paper

Crashworthiness Optimization of Hydraulic Excavator Cab Roof Rail and Safety Prediction: Finite Element Analysis and Experimental Validation

2021-04-06
2021-01-0925
Off-road trucks, tractors and earth-moving machines are at high risk of accidents involving falling objects or rollovers. Therefore, these machines need proper protective structures to protect operators. This study investigates the crashworthiness optimization of a hydraulic excavator cab roof rail based on an improved bi-directional evolutionary structural optimization (BESO) method considering two different load cases (a lateral quasi-static load and an impact load from the top of cab, respectively). In the crashworthiness optimization problem, a weighted summation of external works done by the two different load cases is treated as the objective function while the volume of design domain is treated as the constraint. A mutative weight scheme is proposed to stabilize the optimization and balance the two load cases. Finite element (FE) model is established and two prototypes are fabricated based on the optimal design.
Technical Paper

Multi-Objective Control of Dynamic Chassis Considering Road Roughness Class Recognition

2021-04-06
2021-01-0322
For the DCC (Dynamic Chassis Control) system, in addition to the requirement of ride and comfort, it is also necessary to consider the requirement of handling and stability, and these two requirements are often not met at the same time. This poses a great challenge to the design of the controller, especially in the face of complex working conditions. In order to solve this problem, this paper proposes a comprehensive DCC controller that considers road roughness class recognition. Firstly, a quarter vehicle model is established, the road surface roughness is calculated from the vertical acceleration of the wheels measured by the sensors. Then we calculate the autocorrelation function and the Fourier transform to estimate the PSD (Power Spectral Density) to get the road roughness class. Then control algorithms are designed for the vertical motion control, roll control and pitch control.
Technical Paper

Multi-Modal Neural Feature Fusion for Pose Estimation and Scene Perception of Intelligent Vehicle

2021-04-06
2021-01-0188
The main challenge for future autonomous vehicles is to identify their location and body pose in real time during driving, that is, “where am I? and how will I go?”. We address the problems of pose estimation and scene perception from continuous visual frames in intelligent vehicle. Recent advanced technology in the domain of deep learning proposes to train some learning models for vehicle’s series detection tasks in a supervised or unsupervised manner, which has numerous advances over traditional approaches, mainly reflected in the absence of manual calibration and synchronization of the camera and IMU. In the paper, we propose a novel approach for pose estimation and scene recognition with a deep fusion of multi-modal neural features in the manner of unsupervised. Firstly, low-cost camera and IMU are used to extract original visual and inertial data, then the visual and inertial encoders are utilized to encoder the feature of the two modes.
Technical Paper

Impact Simulation and Structural Optimization of a Vehicle CFRP Engine Hood in terms of Pedestrian Safety

2020-04-14
2020-01-0626
With the rapidly developing automotive industry and stricter environmental protection laws and regulations, lightweight materials, advanced manufacturing processes and structural optimization methods are widely used in body design. Therefore, in order to evaluate and improve the pedestrian protection during a collision, this paper presents an impact simulation modeling and structural optimization method for a sport utility vehicle engine hood made of carbon fiber reinforced plastic (CFRP). Head injury criterion (HIC) was used to evaluate the performance of the hood in this regard. The inner panel and the outer panel of CFRP hood were discretized by shell elements in LS_DYNA. The Mat54-55 card was used to define the mechanical properties of the CFRP hood. In order to reduce the computational costs, just the parts contacted with the hood were modeled. The simulations were done in the prescribed 30 impact points.
Technical Paper

Bi-Directional Evolutionary Structural Optimization for Crashworthiness Structures

2020-04-14
2020-01-0630
Gradient based topology optimization method is difficult used to optimization of crashworthiness structures due to the expensive computational cost of sensitivity analysis and complex nonlinear behaviors (geometric nonlinearity, material nonlinearity and contact nonlinearity) of structures during a collision. Equivalent static loads (ESLs) method is one of the methods for nonlinear dynamic response optimization. However, this method ignores the material nonlinearity. Thus this paper proposes an improved topology optimization method for crashworthiness structure based on a modified ESLs method. A new calculation of ESLs considering material nonlinearity is proposed. The improved ESLs method is employed to transform the nonlinear dynamic response optimization into a nonlinear static response optimization with multiple load cases. Each element in the design domain is assigned with a design variable.
Technical Paper

A Road Load Data Processing Method for Transmission Durability Optimization Development

2020-04-14
2020-01-1062
With increasing pressure from environment problem for reduction in CO2 emissions and stricter fuel targets from road vehicles, new transmission technologies are gaining more attention in different main market. To get suitable road load data for transmission durability development is becoming increasingly important and can shorten the development time of new transmission. This paper presents the procedure and methods of road load data development for durability design of transmission product and optimization based on the real road data measurement, statistical characteristics evaluation and fatigue damage equivalency. Apply this road load data method procedure on 3 type of vehicle which represent conventional vehicle, BEV and HEV.
Technical Paper

Improved Kmeans Algorithm for Detection in Traffic Scenarios

2019-06-17
2019-01-5067
In the Kmeans cluster segmentation used in traffic scenes, there are often zone optimization and over-segmentation problems caused by the algorithm randomly assigning the initial cluster center. In order to improve the target extraction effect in traffic road scenes, this article proposes an improved Kmeans (IM-Kmeans) method. Firstly, search for the histogram peaks of the whole pixels based on hue, saturation, value (HSV) image, and find the initial cluster centers’ positions and number. Secondly, the noise points which are far away from the center pixel are removed, and then the pixels are classified into the nearest cluster center according to its value. Finally, after the clustering model reaches convergence, the area-clustering method is used for another classification to solve the over-segmentation problem. The simulation and experimental comparisons show that the IM-Kmeans algorithm has higher clustering accuracy than the traditional Kmeans algorithm.
Technical Paper

A Steerable Curvature Approach for Efficient Executable Path Planning for on-Road Autonomous Vehicle

2019-04-02
2019-01-0675
A rapid path-planning algorithm that generates drivable paths for an autonomous vehicle operating in structural road is proposed in this paper. Cubic B-spline curve is adopted to generating smooth path for continuous curvature and, more, parametric basic points of the spline is adjusted to controlling the curvature extremum for kinematic constraints on vehicle. Other than previous approaches such as inverse kinematics, model-based prediction postprocess approach or closed-loop forward simulation, using the kinematics model in each iteration of path for smoothing and controlling curvature leading to time consumption increasing, our method characterized the vehicle curvature constraint by the minimum length of segment line, which synchronously realized constraint and smooth for generating path. And Differ from the path of robot escaping from a maze, the intelligent vehicle traveling on road in structured environments needs to meet the traffic rules.
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