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Ducted Fuel Injection (DFI) engines have emerged as a promising technology in the pursuit of a clean and efficient combustion process. This article aims at elucidating the effect of piston geometry on the engine performance and emissions of a metal DFI engine. Three different types of pistons were investigated and the main piston design features including the piston bowl diameter, piston bowl slope angle, duct angle and the injection nozzle position were examined. To achieve the target, computational fluid dynamics (CFD) simulations were conducted coupled to a reduced chemical kinetics mechanism. Extensive validations were performed against the measured data from a conventional diesel engine. To calibrate the soot model, genetic algorithm and machine learning methods were utilized. The simulation results highlight the pivotal role played by piston bowl diameter and fuel injection angle in controlling soot emissions of a DFI engine.

When designing an electric vehicle (EV) traction system, overcoming the issues arising from the variations in the battery voltage due to the state of charge (SoC) is critical, which otherwise can lead to a deterioration of the powertrain energy efficiency and overall drive performance. However, systems are typically documented under fixed voltage and temperature conditions, potentially lacking comprehensive specifications that account for these variations across the entire range of the vehicle operating regions. To tackle this challenge, this paper seeks to adjust an optimal DC-link voltage across the complete range of drive operating conditions by integrating a DC-DC converter into the powertrain, thereby enhancing powertrain efficiency. This involves conducting a comprehensive analysis of power losses in the power electronics of a connected converter-inverter system considering the temperature variations, along with machine losses, accounting for variable DC-link voltages.

This paper presents a feedback control strategy to minimize noise during dog clutch engagement in a hybrid transmission. The hybrid transmission contains an internal combustion engine(ICE) and 2 electric motors in P1 and P3 configurations. For efficiency during driving, at high vehicle speeds ICE is connected to wheels, via the dog clutch, hence shifting the vehicle from series to parallel hybrid mode. It is shown by experimental results that if the speed difference between the two sides of the dog clutch is below a certain level the engagement will be without clonk noise. In this paper the designed state feedback Linear Quadratic Integral (LQI) control provides the synchronization torque request to the P1 motor, hence matching the speed of one side of dog clutch with the other under the disturbance from combustion torque of the engine.

Methanol is one of the most promising fuels for the decarbonization of the off-road and transportation sectors. Although methanol is typically seen as an alternative fuel for spark ignition engines, mixing-controlled compression ignition (MCCI) combustion is typically preferred in most off-road and medium-and heavy-duty applications due to its high reliability, durability and high-efficiency. In this paper, the potential of using ignition enhancers to enable methanol MCCI combustion was investigated. Methanol was blended with 2-ethylhexyl nitrate (EHN) and experiments were performed in a single-cylinder production-like diesel research engine, which has a displacement volume of 0.83 L and compression ratio of 16:1. The effect of EHN has been evaluated with three different levels (3%vol, 5%vol, and 7%vol) under low- and part-load conditions. The injection timing has been swept to find the stable injection window for each EHN level and load.

Ethanol blending is one method that can be used to reduce knock in spark ignition engines by decreasing the autoignition reactivity of the fuel and modifying its laminar flame speed. In this paper, the effects of ethanol blending on knock propensity and flame speed of petroleum and low-carbon gasoline fuels is analyzed. To do so, surrogate fuels were formulated for methanol-to-gasoline (MTG) and ethanol-to-gasoline (ETG) based on the fuels’ composition, octane number, and select physical properties; and 0-D and 1-D chemical kinetics simulations were performed to investigate reactivity and laminar flame speed, respectively. Results of MTG and ETG were compared against those of PACE-20, a well-characterized surrogate for regular E10 gasoline. Similarly to PACE-20, blending MTG and ETG with ethanol increases the fuel’s research octane number (RON) and sensitivity.

Low-temperature gasoline combustion (LTGC) engines can provide high efficiencies with very low NOx and soot emissions, but rapid control of the combustion timing remains a challenge. Partial Fuel Stratification (PFS) was demonstrated to be an effective approach to control combustion in LTGC engines. PFS is produced by a double-direct injection (DI) strategy with most of the fuel injected early in the cycle and the remainder of the fuel supplied by a second injection at a variable time during the compression stroke to vary the amount of stratification. Adjusting the stratification changes the combustion phasing, and this can be done on cycle-to-cycle basis by adjusting the injection timing. In this paper, the ability of PFS to control the combustion during wide engine load sweeps is assessed for regular gasoline and gasoline doped with 2-ethylhexyl nitrate (EHN). For PFS, the load control range is limited by combustion instability and poor combustion efficiency at low loads.

Methanol emerges as a compelling renewable fuel for decarbonizing engine applications due to a mature industry with high production capacity, existing distribution infrastructure, low carbon intensity and favorable cost. Methanol’s high flame speed and high autoignition resistance render it particularly well-suited for spark-ignition (SI) engines. Previous research showed a distinct phenomenon, known deflagration-based knock in methanol combustion, whereby knocking combustion was observed albeit without end-gas autoignition. This work studies the implications of deflagration-based knock on noise emissions by investigating the knock intensity and combustion noise at knock-limited operation of methanol in a single-cylinder direct-injection SI engine operated at both stoichiometric and lean (λ = 2.0) conditions. Results are compared against observations from a premium-grade gasoline.

The transition towards battery electric vehicles (BEVs) has increased the focus of vehicle manufacturers on energy efficiency. Ensuring adequate airflow through the heat exchanger is necessary to climatize the vehicle, at the cost of an increase in the aerodynamic drag. With lower cooling airflow requirements in BEVs during driving, the front air intakes could be made smaller and thus be placed with greater freedom. This paper explores the effects on exterior aerodynamics caused by securing a constant cooling airflow through intakes at various positions across the front of the vehicle. High-fidelity simulations were performed on a variation of the open-source AeroSUV model that is more representative of a BEV configuration. To focus on the exterior aerodynamic changes, and under the assumption that the cooling requirements would remain the same for a given driving condition, a constant mass flow boundary condition was defined at the cooling airflow inlets and outlets.

Surrogate fuels that reproduce the characteristics of full-boiling range fuels are key tools to enable numerical simulations of fuel-related processes and ensure reproducibility of experiments by eliminating batch-to-batch variability. Within the PACE initiative, a surrogate fuel for regular-grade E10 (10%vol ethanol) gasoline representative of a U.S. market gasoline, termed PACE-20, was developed and adopted as baseline fuel for the consortium. Although extensive testing demonstrated that PACE-20 replicates the properties and combustion behavior of the full-boiling range gasoline, several concerns arose regarding the purity level required for the species that compose PACE-20. This is particularly important for cyclo-pentane, since commercial-grade cyclo-pentane typically shows 60%–85% purity. In the present work, the effects of the purity level of cyclo-pentane on the properties and combustion characteristics of PACE-20 were studied.

For 2D surface temperature monitoring applications, a variant of Electrical Impedance Tomography (EIT) was evaluated computationally in this study. Literature examples of poor sensor performance in the center of the 2D domains away from the side electrodes motivated these efforts which seek to overcome some of the previously noted shortcomings. In particular, the use of ‘sensing skins’ with novel tailored baseline conductivities was examined using the EIDORS package for EIT. It was found that the best approach for detecting a temperature hot spot depends on several factors such as the current injection (stimulation) patterns, the measurement patterns, and the reconstruction algorithms. For well-performing combinations of these factors, customized baseline conductivities were assessed and compared to the baseline uniform conductivity.

Molecular decomposition is a key chemical process in combustion systems. Particularly, the spatio-temporal information related to a fuel’s molecular breakdown is of high-importance regarding the development of combustion models and more specifically about chemical kinetic mechanisms. Most experiments rely on a variety of ultraviolet or infrared techniques to monitor the fuel breakdown process in 0-D type experiments such as those performed in shock-tubes or rapid compression machines. While the information provided by these experiments is necessary to develop and adjust kinetic mechanisms, they fail to provide the necessary data for applied combustion models to be predictive regarding the fuel’s molecular breakdown. In this work, we investigated the molecular decomposition of a fuel by applying high-speed planar laser Rayleigh scattering (PLRS).

Knock in spark-ignition (SI) engines has been a subject of many research efforts and its relationship with high efficiency operating conditions keeps it a contemporary issue as engine technologies push classical limits. Despite this long history of research, literature is lacking coherent and generalized descriptions of how knock is affected by changes in the full cylinder temperature field, residence time (engine speed), and air/fuel ratio. In this work, two dimensionless numbers are applied to fully 3D SI conditions. First, the characteristic time of autoignition (ignition delay) is compared against the characteristic time of end-gas deflagration, which was used to predict knocking propensity. Second, the temperature gradient of the end-gas is compared against a critical detonation-based temperature gradient, which predicts the knock intensity.

This paper investigates the gaseous and particulate emissions of a hydrogen powered direct injection spark ignition engine. Experiments were performed over different engine speeds and loads and with varying air- fuel ratio, start of injection and intake manifold pressure. An IAG FTIR system was used to detect and measure a variety of gaseous emissions, which include standard emissions such as NOX and unburned hydrocarbons as well as some non-standard emissions such as formaldehyde, formic acid, and ammonia. The particle number concentration and size distribution were measured using a DMS 500 fast particle analyzer from Cambustion. Particle composition was investigated using ICP analysis as well as a Sunset OC/EC analyzer to determine the soot content and the presence of any unburned engine oil. The results show that NOX emissions range between 0.1 g/kWh for a λ of 2.5 and 10 g/kWh λ of 1.5.

As a part of NASA’s efforts in space, options are being examined for an Artemis moon base project to be deployed. This project requires a system of interconnected, but separate, DC microgrids for habitation, mining, and fuel processing. This in-place use of power resources is called in-situ resource utilization (ISRU). These microgrids are to be separated by 9-12 km and each contains a photovoltaic (PV) source, energy storage systems (ESS), and a variety of loads, separated by level of criticality in operation. The separate microgrids need to be able to transfer power between themselves in cases where there are generation shortfall, faults, or other failures in order to keep more critical loads running and ensure safety of personnel and the success of mission goals. In this work, a 2 grid microgrid system is analyzed involving a habitation unit and a mining unit separated by a tie line.

The transport sector is experiencing a shift to zero-carbon powertrains driven by aggressive international policies aiming to fight climate change. Battery electric vehicles (BEVs) will play the main role in passenger car applications, while diversified solutions are under investigation for the heavy-duty sector. Within this framework, Light Commercial Vehicles (LCVs) impact is not negligible and accountable for about 2.5% of greenhouse gas (GHG) emissions in Europe. In this regard, few LCV comparative assessments on green powertrains are available in the scientific literature and justified by the fact that several factors and limitations should be considered and addressed to define optimal powertrain solutions for specific use cases. The proposed research study deals with a comparative numerical assessment of different zero-carbon powertrain solutions for LCV. BEVs are compared to hydrogen-based fuel cells (FC) and internal combustion engines (ICE) powered vehicles.

Renewably sourced hydrogen is seen as promising sustainable carbon-free alternative to conventional fossil fuels for use in hard to decarbonize sectors. As the hydrogen supply builds up, dual-fuel hydrogen-diesel engines have a particular advantage of fuel flexibility as they can operate only on diesel fuel in case of supply shortages, in addition to the simplicity of engine modification. The dual-fuel compression ignition strategy initiates combustion of hydrogen using short pilot-injections of diesel fuel into the combustion chamber. In the context of such engine combustion process, the impact of hydrogen addition on the ignition and combustion behavior of a pilot diesel-spray is investigated in a heavy-duty, single-cylinder, optical engine. To this end, the spatial and temporal evolution of two-stage autoignition of a diesel-fuel surrogate, n-heptane, injected into a premixed charge of hydrogen and air is studied using optical diagnostics.

A novel advanced combustion strategy that employs the kinetically controlled compression ignition of gasoline whose autoignition is sensitive to fuel concentration is termed Low Temperature Gasoline Combustion. The LTGC method can achieve high thermal efficiency with a commercially available fuel while generating ultra-low soot and NOx emissions relative to the conventional combustion modes. At high loads, a double direct injection (D-DI) strategy is used where the first injection generates a background premixed charge while a second compression stroke injection controls the level of fuel stratification on a cycle-to-cycle basis to manage the heat release rates. With lower loads, this combustion performance of this D-DI strategy decreases as the background charge becomes increasingly lean. Instead, a single direct injection (S-DI) is used at lower loads to maintain an adequate combustion efficiency.

Heavy-duty vehicles are primarily powered by diesel fuel, emitting CO2 emissions regardless of the exhaust after-treatment system. Contrastingly, a hydrogen engine has the potential to decarbonize the transportation sector as hydrogen is a carbon free, renewable fuel. In this study, a multi-physics 1D simulation tool (GT-Power) is used to model the gas exchange process and performance prediction of a two-stroke hydrogen engine. The aim is to establish a maximum torque-level for a four-stroke hydrogen engine and then utilize different methods for two-stroke modeling to achieve similar torque by optimizing the gas exchange process. A camless engine is used as base, enabling the flexibility to utilize approximately square valve lift profiles. The preliminary step is the GT-Power model validation, which has been done using diesel and hydrogen engines (single-cylinder heavy-duty) experiments at different operating points (871 rpm, 1200 rpm, 1259 rpm, and 1508 rpm).

Liquefied Petroleum Gas (LPG), as a common alternative fuel for internal combustion engines is currently widespread in use for fleet vehicles. However, a current majority of the LPG-fueled engines, uses port-fuel injection that offers lower power density when compared to a gasoline engine of equivalent displacement volume. This is due to the lower molecular weight and higher volatility of LPG components that displaces more air in the intake charge due to the larger volume occupied by the gaseous fuel. LPG direct-injection during the closed-valve portion of the cycle can avoid displacement of intake air and can thereby help achieve comparable gasoline-engine power densities. However, under certain engine operating conditions, direct-injection sprays can collapse and lead to sub-optimal fuel-air mixing, wall-wetting, incomplete combustion, and increased pollutant emissions.

The influence of early induction stroke direct injection on late-cycle flows was investigated for a lean-burn, high-tumble, gasoline engine. The engine features side-mounted injection and was operated at a moderate load (8.5 bar brake mean effective pressure) and engine speed (2000 revolutions per minute) condition representative of a significant portion of the duty cycle for a hybridized powertrain system. Thermodynamic engine tests were used to evaluate cam phasing, injection schedule, and ignition timing such that an optimal balance of acceptable fuel economy, combustion stability, and engine-out nitrogen oxide (NOx) emissions was achieved. A single cylinder of the 4-cylinder thermodynamic engine was outfitted with an endoscope that enabled direct imaging of the spark discharge and early flame development.