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Technical Paper

Braking Judder Test and Simulation Analysis of Commercial Vehicle

2024-04-09
2024-01-2342
Brake judder affects vehicle safety and comfort, making it a key area of research in brake NVH. Transfer path analysis is effective for analyzing and reducing brake judder. However, current studies mainly focus on passenger cars, with limited investigation into commercial vehicles. The complex chassis structures of commercial vehicles involve multiple transfer paths, resulting in extensive data and testing challenges. This hinders the analysis and suppression of brake judder using transfer path analysis. In this study, we propose a simulation-based method to investigate brake judder transfer paths in commercial vehicles. Firstly, road tests were conducted to investigate the brake judder of commercial vehicles. Time-domain analysis, order characteristics analysis, and transfer function analysis between components were performed.
Technical Paper

Assessing the Effects of Computational Model Parameters on Aerodynamic Noise Characteristics of a Heavy-Duty Diesel Engine Turbocharger Compressor at Full Operating Conditions

2024-04-09
2024-01-2352
In recent years, with the development of computing infrastructure and methods, the potential of numerical methods to reasonably predict aerodynamic noise in turbocharger compressors of heavy-duty diesel engines has increased. However, aerodynamic acoustic modeling of complex geometries and flow systems is currently immature, mainly due to the greater challenges in accurately characterizing turbulent viscous flows. Therefore, recent advances in aerodynamic noise calculations for automotive turbocharger compressors were reviewed and a quantitative study of the effects for turbulence models (Shear-Stress Transport (SST) and Detached Eddy Simulation (DES)) and time-steps (2° and 4°) in numerical simulations on the performance and acoustic prediction of a compressor under various conditions were investigated.
Technical Paper

Efficient Fatigue Performance Dominated Optimization Method for Heavy-Duty Vehicle Suspension Brackets under Proving Ground Load

2024-04-09
2024-01-2256
Lightweight design is a key factor in general engineering design practice, however, it often conflicts with fatigue durability. This paper presents a way for improving the effectiveness of fatigue performance dominated optimization, demonstrated through a case study on suspension brackets for heavy-duty vehicles. This case study is based on random load data collected from fatigue durability tests in proving grounds, and fatigue failures of the heavy-duty vehicle suspension brackets were observed and recorded during the tests. Multi-objective fatigue optimization was introduced by employing multiaxial time-domain fatigue analysis under random loads combined with the non-dominated sorting genetic algorithm II with archives.
Technical Paper

Application of Machine Learning to Engine Air System Failure Prediction

2024-04-09
2024-01-2007
With the capability of avoiding failure in advance, failure prediction model is important not only to end users, but also to the service engineers in vehicle industry. This paper proposes an approach based on anomaly detection algorithms and telematic data to predict the failure of the engine air system with Turbo charger. Firstly, the relationship between air system and all obtained features are analyzed by both physical mechanism and data-wise. Then, the features including altitude, air temperature, engine output power, and charger pressure are selected as the input of the model, with the sampling interval of 1 minute. Based on the selected features, the healthy state for each vehicle is defined by the model as benchmark. Finally, the ‘Medium surface’ is determined for specific vehicle, which is a hyperplane with the medium points of the healthy state located at, to detect the minor weakness symptom (sub-health state).
Technical Paper

Deformation Analysis on In-Plane Loading of Prismatic Cell

2024-04-09
2024-01-2060
The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.
Technical Paper

Optical Investigation of Lean Combustion Characteristics of Non-Uniform Distributed Orifice Passive Pre-Chamber on a High Compression Ratio GDI Engine

2024-04-09
2024-01-2101
The passive pre-chamber (PC) is valued for its jet ignition (JI) and is suitable for wide use in the field of gasoline direct injection (GDI) for small passenger cars, which can improve the performance of lean combustion. However, the intake, exhaust, and ignition combustion stability of the engine at low speed is a shortcoming that has not been overcome. Changing the structural design to increase the fluidity of the main chamber (MC) and pre-chamber (PC) may reduce jet ignition performance, affecting engine dynamics. This investigation is based on non-uniformly nozzles distributed passive pre-chamber, which is adjusted according to the working medium exchange between PC and MC. The advantages and disadvantages of the ignition mode of PC and SI in the target engine speed range are compared through optical experiments on a small single-cylinder GDI engine.
Technical Paper

Risk field enhanced game theoretic model for interpretable and consistent lane-changing decision makings

2024-04-09
2024-01-2566
This paper presents an integrated modeling approach for real-time discretionary lane-changing decisions by autonomous vehicles, aiming to achieve human-like behavior. The approach incorporates a two-player normal-form game and a novel risk field method. The normal-form game represents the strategic interactions among traffic participants. It captures the trade-offs between lane-changing benefits and risks based on vehicle motion states during a lane change. By continuously determining the Nash equilibrium of the game at each time step, the model decides when it is appropriate to change the lane. A novel risk field method is integrated with the game to model risks in the game pay-offs. The risk field introduces regions along the desired target lane with different time headway ranges and risk weights, capturing traffic participants' complex risk perceptions and considerations in lane-changing scenarios.
Technical Paper

Combining Dynamic Movement Primitives and Artificial Potential Fields for Lane Change Obstacle Avoidance Trajectory Planning of Autonomous Vehicles

2024-04-09
2024-01-2567
Lane change obstacle avoidance is a common driving scenario for autonomous vehicles. However, existing methods for lane change obstacle avoidance in vehicles decouple path and velocity planning, neglecting the coupling relationship between the path and velocity. Additionally, these methods often do not sufficiently consider the lane change behaviors characteristic of human drivers. In response to these challenges, this paper innovatively applies the Dynamic Movement Primitives (DMPs) algorithm to vehicle trajectory planning and proposes a real-time trajectory planning method that integrates DMPs and Artificial Potential Fields (APFs) algorithm (DMP-Fs) for lane change obstacle avoidance, enabling rapid coordinated planning of both path and velocity. The DMPs algorithm is based on the lane change trajectories of human drivers. Therefore, this paper first collected lane change trajectory samples from on-road vehicle experiments.
Technical Paper

A Method of Generating a Composite Dataset for Monitoring of Non-Driving Related Tasks

2024-04-09
2024-01-2640
Recently, several datasets have become available for occupant monitoring algorithm development, including real and synthetic datasets. However, real data acquisition is expensive and labeling is complex, while virtual data may not accurately reflect actual human physiology. To address these issues and obtain high-fidelity data for training intelligent driving monitoring systems, we have constructed a hybrid dataset that combines real driving image data with corresponding virtual data generated from 3D driving scenarios. We have also taken into account individual anthropometric measures and driving postures. Our approach not only greatly enriches the dataset by using virtual data to augment the sample size, but it also saves the need for extensive annotation efforts. Besides, we can enhance the authenticity of the virtual data by applying ergonomics techniques based on RAMSIS, which is crucial in dataset construction.
Technical Paper

Vulnerability analysis of DoIP implementation based on model learning

2024-04-09
2024-01-2807
The software installed in Electronic Control Units (ECUs) has witnessed a significant scale expansion as the functionality of Intelligent Connected Vehicles (ICVs) has become more sophisticated. To seek convenient long-term functional maintenance, stakeholders want to access ECUs data or update software from anywhere via diagnostic. Accordingly, as one of the external interfaces, Diagnostics over Internet Protocol (DoIP) is inevitably prone to malicious attacks. It is essential to note that cybersecurity threats not only arise from inherent protocol defects but also consider software implementation vulnerabilities. When implementing a specification, developers have considerable freedom to decide how to proceed. Differences between protocol specifications and implementations are often unavoidable, which can result in security vulnerabilities and potential attacks exploiting them.
Technical Paper

Experimental Analysis on Noise and Vibration of Electric Drive System Focusing on Order Contribution Ratio

2024-04-09
2024-01-2339
In the process of automobile industrialization, integrated electric drive systems turn to be the mainstream transmission system of electric vehicles gradually. The main sources of noise and vibration in the chassis are from the gear reducer and motor system, as a replacement of engine. For improving the electric vehicles NVH performance, effective identification and quantitative analysis of the main noise sources are a significant basis. Based on the rotating hub test platform in the semi-anechoic chamber, in this experiment, an electric vehicle equipped with a three-in-one electric drive system is taken as the research object. As well the noise and vibration signals in the interior vehicle and the near field of the electric drive system are collected under the operating conditions of uniform speed, acceleration speed, and coasting with gears under different loads, and the test results are processed and analyzed by using the spectral analysis and order analysis theories.
Technical Paper

Integrated Decision-Making and Planning Method for Autonomous Vehicles Based on an Improved Driving Risk Field

2023-12-31
2023-01-7112
The driving risk field model offers a feasible approach for assessing driving risks and planning safe trajectory in complex traffic scenarios. However, the conventional risk field fails to account for the vehicle size and acceleration, results in the same trajectories are generated when facing different vehicle types and unable to make safe decisions in emergency situations. Therefore, this paper firstly introduces the acceleration and vehicle size of surrounding vehicles for improving the driving risk model. Then, an integrated decision-making and planning model is proposed based on the combination of the novelty risk field and model predictive control (MPC), in which driving risk and vehicle dynamics constraints are taken into consideration. Finally, the multiple driving scenarios are designed and analyzed for validate the proposed model.
Technical Paper

Critical Scenarios Based on Graded Hazard Disposal Model of Human Drivers

2023-12-20
2023-01-7054
In order to improve the efficiency of safety performance test for intelligent vehicles and construct the test case set quickly, critical scenarios based on graded hazard disposal model of human drivers are proposed, which can be used for extraction of test cases for safety performance. Based on the natural driving data in China Field Operational Test (China-FOT), the four-stage collision avoidance process of human drivers is obtained, including steady driving stage, risk judgment stage, collision reaction stage and collision avoidance stage. And there are two human driver states: general state and alert state. Then the graded hazard disposal model of human drivers is constructed.
Technical Paper

Simulation Study of the Effect of Nozzle Position and Hydrogen Injection Strategy on Hydrogen Engine Combustion Characteristic

2023-10-30
2023-01-7018
Hydrogen energy is a kind of secondary energy with an abundant source, wide application, green, and is low-carbon, which is important for building a clean, low-carbon, safe, and efficient energy system and achieving the goal of carbon peaking and being carbon neutral. In this paper, the effect of nozzle position, hydrogen injection timing, and ignition timing on the in-cylinder combustion characteristics is investigated separately with the 13E hydrogen engine as the simulation object. The test results show that when the nozzle position is set in the middle of the intake and exhaust tracts (L2 and L3), the peak in-cylinder pressure is slightly higher than that of L1, but when the nozzle position is L2, the cylinder pressure curve is the smoothest, the peak exothermic rate is the lowest, and the peak cylinder temperature is the lowest.
Technical Paper

Matching and Optimization Design of Electric Drive Assembly Mounting System of Electric Vehicle

2023-10-30
2023-01-7002
The design method for the powertrain mounting system in internal combustion engine vehicles is well-established. Electric vehicles experience higher vibration frequencies and more significant transient responses when accelerating or braking than fuel vehicles due to their high speed and fast response. Therefore, the design of the electric drive assembly mounting system requires further development. The modeling of electric drive assembly mounting systems often neglects the mounting bracket’s influence, which significantly affects the center of mass and rotational inertia of the electric drive assembly. This paper examines the effect of the mounting bracket in the electric drive assembly mounting system. It establishes a mathematical model with six degrees of freedom for the mounting system, considering the mounting bracket. By comparing the natural characteristics and the transient response, it is discussed whether the mass of the mounting bracket greatly influences the system.
Technical Paper

Prediction of the Remaining Useful Life of the Proton Exchange Membrane Fuel Cell with an Integrated Health Index

2023-10-30
2023-01-7013
To improve the prediction accuracy of the remaining useful life (RUL) of the proton exchange membrane fuel cell (PEMFC), an integrated health index (IHI) including electrical and non-electrical parameters of PEMFC is established, and the RUL prediction is conducted based on the above index. Firstly, several operating conditions including the PEMFC degradation information are selected according to the information theory method. Moreover, the IHI is established by the sequential quadratic programming method. Secondly, RUL predictions based on the power and IHI are conducted by the adaptive neuro fuzzy inference system (ANFIS), respectively. Finally, different results comparisons including power and IHI differences, differences between experimental and training/predicting results, amounts of different differences in training and predicting phases, and RUL prediction results are presented in detail.
Technical Paper

Transient Temperature Field Prediction of PMSM Based on Electromagnetic-Heat-Flow Multi-Physics Coupling and Data-Driven Fusion Modeling

2023-10-30
2023-01-7031
With the increase of motor speed and the deterioration of operating environment, it is more difficult to predict the transient temperature field (TTF). Meanwhile, it is difficult to obtain the temperature test dataset of key nodes under various complete road conditions, so the cost of bench test or real vehicle test is high. Therefore, it is of great significance to establish a high fidelity, lightweight temperature prediction model which can be applied to real vehicle thermal management for ensuring the safe and stable operation of motor. In this paper, a physical model simulating electromagnetic-heat-flow multi-physical coupling of permanent magnet synchronous motor (PMSM) in electric drive gearbox (EDG) is established, and the correctness of the model is verified by the actual EDG bench test.
Technical Paper

Research on Fatigue Damage of Independent Suspension Support Structure for a Commercial Vehicle Based on Load Spectrum of Basic Vehicle

2023-04-11
2023-01-0807
In this paper, an equivalent conversion method is proposed to apply the six-dimensional force road spectrum of the four-axle vehicle on the same platform to the three-axle through the axle load comparison. Further, the feasibility of the devolved equivalent conversion method is verified, and the fatigue performance improvement of the wishbone support structure of a commercial vehicle is finally achieved. Specifically, firstly, the load spectrum at each attachment point of the suspension for the three-axle vehicle is obtained through the iteration of the multi-body dynamic model. Furthermore, the finite element model of the suspension for the three-axle vehicle is established; the analysis of fatigue life for the suspension structure is performed by extracting stress amplitude through the multi-axis cyclic counting method and calculating equivalent force amplitude through McDiarmid’s criterion, combined with the SN curve of the material.
Technical Paper

Research on Low Illumination Image Enhancement Algorithm and Its Application in Driver Monitoring System

2023-04-11
2023-01-0836
The driver monitoring system (DMS) plays an essential role in reducing traffic accidents caused by human errors due to driver distraction and fatigue. The vision-based DMS has been the most widely used because of its advantages of non-contact and high recognition accuracy. However, the traditional RGB camera-based DMS has poor recognition accuracy under complex lighting conditions, while the IR-based DMS has a high cost. In order to improve the recognition accuracy of conventional RGB camera-based DMS under complicated illumination conditions, this paper proposes a lightweight low-illumination image enhancement network inspired by the Retinex theory. The lightweight aspect of the network structure is realized by introducing a pixel-wise adjustment function. In addition, the optimization bottleneck problem is solved by introducing the shortcut mechanism.
Technical Paper

MPC-Based Downhill Coasting-Speed Control Method for Motor-Driven Vehicles

2023-04-11
2023-01-0544
To improve the maneuverability and energy consumption of an electrical vehicle, a two-level speed control method based on model predictive control (MPC) is proposed for accurate control of the vehicle during downhill coasting. The targeted acceleration is planned using the anti-interference speed filter and MPC algorithm in the upper-level controller and executed using the integrated algorithm with the inverse vehicle dynamics and proportional-integral-derivative control model (PID) in the lower-level controller, improving the algorithm’s anti-interference performance and road adaptability. Simulations and vehicle road tests showed that the proposed method could realize accurate real-time speed control of the vehicle during downhill coasting. It can also achieve a smaller derivation between the actual and targeted speeds, as well as more stable speeds when the road resistance changes abruptly, compared with the conventional PID method.
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