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Technical Paper

Exploring methanol and naphtha as alternative fuels for a hybrid-ICE battery-driven light-duty vehicle

2024-06-12
2024-37-0021
In pursuing sustainable automotive technologies, exploring alternative fuels for hybrid vehicles is crucial in reducing environmental impact and aligning with global carbon emission reduction goals. This work compares methanol and naphtha as potential suitable alternative fuels for running in a battery-driven light-duty hybrid vehicle by comparing their performance with the diesel baseline engine. This work employs a 0-D vehicle simulation model within the GT-Power suite to replicate vehicle dynamics under the Worldwide Harmonized Light Vehicles Test Cycle (WLTC). The vehicle choice enables the assessment of a delivery application scenario using distinct payload capacities: 0%, 25%, 50%, and 100%. The model is fed with engine maps derived from previous experimental work conducted in the same engine, in which a full calibration was obtained that ensures the engine's operability in a wide region of rotational speed and loads.
Technical Paper

Split Ring Resonator-based Metamaterial with Total Bandgap for Reducing NVH in Electric Vehicles

2024-04-09
2024-01-2348
We propose a novel Split Ring Resonator (SRR) metamaterial capable of achieving a total (or complete) bandgap in the material’s band structure, thereby reflecting airborne and structure-borne noise in a targeted frequency range. Electric Vehicles (EVs) experience tonal excitation arising from switching frequencies associated with motors and inverters, which can significantly affect occupant perception of vehicle quality. Recently proposed metamaterial designs reflect airborne noise and structure-borne transverse waves over a band of frequencies, but do not address structure-borne longitudinal waves in the same band. To achieve isolation of acoustic, transverse, and longitudinal elastic waves associated with tonal frequencies, we propose a metamaterial super cell with transverse and longitudinal resonant frequencies falling in a total bandgap. We calculate the resonant frequencies and corresponding mode shapes using finite element (FE) modal analysis.
Technical Paper

Battery Surface Temperature Measurement Correction for an Accelerating Rate Calorimeter with Sapphire Optical Access

2023-08-28
2023-24-0164
Upcoming legislation towards zero carbon emission is pushing the electric vehicle as the main solution to achieve this goal. However, electric vehicles still require further battery development to meet customer’s requirements as fast charge and high energy density. Both demands come with the cost of higher heat dissipation as lithium transport and chemical reaction inside the battery need to be performed faster, increasing the joule effect inside the battery. Due to its working principle, which guarantees an adiabatic environment, an accelerating rate calorimeter is used to study thermal phenomena in batteries like a thermal runaway. However, this equipment is not prepared to work with optical access, which helps to study and to comprehend battery surface distribution and other thermal aspects. This paper aims to show a methodology to correct temperature measurement when using a thermographic camera and optical access of sapphire in an accelerating rate calorimeter.
Technical Paper

Sustainability of Future Shipping Fuels: Well-to-Wake Environmental and Techno-Economic Analysis of Ammonia and Methanol

2023-08-28
2023-24-0093
The transportation industry has been scrutinized for its contribution towards the global greenhouse gas emissions over the years. While the automotive sector has been regulated by strict emission legislation globally, the emissions from marine transportation have been largely neglected. However, during the past decade, the international maritime organization focused on ways to lower the emission intensity of the marine sector by introducing several legislations. This sets limits on the emissions of different oxides of carbon, nitrogen and sulphur, which are emitted in large amounts from heavy fuel oil (HFO) combustion (the primary fuel for the marine sector). A 40% and 70% reduction per transport work compared to the levels of 2008 is set as target for CO2 emission for 2030 and 2050, respectively. To meet these targets, commonly, methanol, as a low-carbon fuel, and ammonia, as a zero-carbon fuel, are considered.
Technical Paper

Impact of the 2022 European Energy Crisis on its Transportation Decarbonization Ambition: Life Cycle Techno-Economic Analysis

2023-04-11
2023-01-0554
In several regions, such as Europe, California, among others, the switch to Electric Vehicles (EVs) has been heavily pushed by policymakers for their high powertrain efficiency and zero tailpipe emissions compared to conventional Internal Combustion Engine Vehicles (ICEVs). Consequently, only zero tailpipe emission vehicles will be sold in Europe from 2035 for the passenger cars and vans segment. But an EV does emit CO2 emissions across its life cycle, mainly during production, and the Well-to-Tank (WTT) phase, i.e., from the electricity generation used to charge the batteries. Nonetheless, due to the high efficiency of the electric powertrain, the energy consumption is significantly less, making the cost of operation significantly low for EVs. Thus, clean electricity grid and cheap energy costs can make EVs one of the best options for decarbonizing transportation systems.
Journal Article

Evaluation of the Effect of Low-Carbon Fuel Blends’ Properties in a Light-Duty CI Engine

2022-08-30
2022-01-1092
De-fossilization is an increasingly important trend in the energy sector. In the transport sector the de-fossilization efforts have been centered in promoting the electrification of vehicles, nonetheless other pathways, like the use of carbon neutral or carbon-offsetting fuels under current vehicle fleets, are also worth considering. Low-carbon fuels (LCF) can be synthetized from sources that can take advantage of the carbon already present in the atmosphere (either by technologies like direct carbon capture or biological processes like photosynthesis in biofuels) and use energy from renewable sources for the necessary industrial processes. Although, LCFs can be compared to fossil fuels as energy sources for internal combustion engines, their composition is not the same and their properties can modify the engine combustion and emissions.
Technical Paper

Electric Vehicles vs e-Fuelled ICE Vehicles: Comparison of potentials for Life Cycle CO2 Emission Reduction

2022-03-29
2022-01-0745
The need to control global warming by regulating automotive emission levels has led to a lot of changes in the policies of different countries globally, specifically the United States (US) and the European Union (EU). More recently, the governments have been strongly pushing the integration of Electric Vehicles (EVs) in the market to replace the conventional Internal Combustion Engine (ICE) vehicles for CO₂ emissions reduction, with the enforcement of 50% EV sales by 2030 in the US and complete 100% by 2035 in the EU for passenger cars. However, these policies are misleading by considering EVs as zero emission vehicles, as there is no such technology yet available that has zero emissions during its lifecycle. During the manufacturing phase, any vehicle produced gives out emissions, with EVs emitting even higher than the conventional ICE vehicles with their battery manufacturing.
Journal Article

CO2 Well-to-Wheel Abatement with Plug-In Hybrid Electric Vehicles Running under Low Temperature Combustion Mode with Green Fuels

2020-06-30
2020-37-0026
Plug-in Hybrid Electric Vehicles (PHEVs) can be considered as the most promising technology to achieve the European CO2 targets together with a moderate infrastructure modification. However, the real benefits, in terms of CO2 emissions, depend on a great extent on the energy source (fuel and electricity mix), user responsibility, and vehicle design. Moreover, the electrification of the powertrain does not reduce other emissions as NOx and particulate matter (mainly soot). In the last years, low temperature combustion (LTC) modes as the reactivity controlled compression ignition (RCCI) have shown to achieve ultra-low NOx and soot emissions simultaneously due to the use of two fuels with different reactivity together with high exhaust gas recirculation (EGR) rates. Therefore, the aim of this work is to assess, through numerical simulations fed with experimental results, the effects of different energy sources on the performance and emissions of a series RCCI PHEV.
Technical Paper

Two-Scale Command Shaping for Reducing NVH during Engine Shutdown

2020-04-14
2020-01-0411
Two-scale command shaping is a recently proposed feedforward control method aimed at mitigating undesirable vibrations in nonlinear systems. The TSCS strategy uses a scale separation to cancel oscillations arising from nonlinear behavior of the system, and command shaping of the remaining linear problem. One promising application of TSCS is in reducing engine restart and shutdown vibrations found in conventional and in hybrid electric vehicle powertrains equipped with start-stop features. The efficacy of the TSCS during internal combustion engine restart has been demonstrated theoretically and experimentally in the authors’ prior works. The present article presents simulation results and describes the verified experimental apparatus used to study TSCS as applied to the ICE shutdown case. The apparatus represents a typical HEV powertrain and consists of a 1.03 L three-cylinder diesel ICE coupled to a permanent magnet alternating current electric machine through a spur gear coupling.
Technical Paper

Experimental and Numerical Analysis of Passive Pre-Chamber Ignition with EGR and Air Dilution for Future Generation Passenger Car Engines

2020-04-14
2020-01-0238
Nowadays the combination of strict regulations for pollutant and CO2 emissions, together with the irruption of electric vehicles in the automotive market, is arising many concerns for internal combustion engine community. For this purpose, many research efforts are being devoted to the development of a new generation of high-performance spark-ignition (SI) engines for passenger car applications. Particularly, the PC ignition concept, also known as Turbulent Jet Ignition (TJI), is the focus of several investigations for its benefits in terms of engine thermal efficiency. The passive or un-scavenged version of this ignition strategy does not require an auxiliary fuel supply inside the PC; therefore, it becomes a promising solution for passenger car applications as packaging and installation are simple and straightforward.
Technical Paper

Lookie Here! Designing Directional User Indicators across Displays in Conditional Driving Automation

2020-04-14
2020-01-1201
With the advent of autonomous vehicles, the human driver’s attention will slowly be relinquished from the driving task. It will allow drivers to participate in more non-driving related activities, such as engaging with information and entertainment systems. However, the automated driving system would need to notify the driver of upcoming points-of-interest on the road when the driver’s attention is focused on their screen rather than on the road or driving display. In this paper, we investigated whether providing directional alerts for an upcoming point-of-interest (POI) in or around the user’s active screen can augment their ability in relocating their visual attention to the POI on the road when traveling in a vehicle with Conditional Driving Automation. A user study (N = 15) was conducted to compare solutions for alerts that presented themselves in the participants’ central and peripheral field of view.
Technical Paper

Application of Extended Messinger Models to Complex Geometries

2020-03-10
2020-01-0022
Since, ice accretion can significantly degrade the performance and the stability of an airborne vehicle, it is imperative to be able to model it accurately. While ice accretion studies have been performed on airplane wings and helicopter blades in abundance, there are few that attempt to model the process on more complex geometries such as fuselages. This paper proposes a methodology that extends an existing in-house Extended Messinger solver to complex geometries by introducing the capability to work with unstructured grids and carry out spatial surface streamwise marching. For the work presented here commercial solvers such as STAR-CCM+ and ANSYS Fluent are used for the flow field and droplet dispersed phase computations. The ice accretion is carried out using an in-house icing solver called GT-ICE. The predictions by GT-ICE are compared to available experimental data, or to predictions by other solvers such as LEWICE and STAR-CCM+.
Journal Article

Optimal Sizing and Control of Battery Energy Storage Systems for Hybrid Turboelectric Aircraft

2020-03-10
2020-01-0050
Hybrid-electric gas turbine generators are considered a promising technology for more efficient and sustainable air transportation. The Ohio State University is leading the NASA University Leadership Initiative (ULI) Electric Propulsion: Challenges and Opportunities, focused on the design and demonstration of advanced components and systems to enable high-efficiency hybrid turboelectric powertrains in regional aircraft to be deployed in 2030. Within this large effort, the team is optimizing the design of the battery energy storage system (ESS) and, concurrently, developing a supervisory energy management strategy for the hybrid system to reduce fuel burn while mitigating the impact on the ESS life. In this paper, an energy-based model was developed to predict the performance of a battery-hybrid turboelectric distributed-propulsion (BHTeDP) regional jet.
Journal Article

Performance of Isolated UAV Rotors at Low Reynolds Number

2020-03-10
2020-01-0046
Vertical takeoff and landing vehicle platforms with many small rotors are gaining importance for small UAVs as well as distributed electric propulsion for larger vehicles. To predict vehicle performance, it must be possible to gauge interaction effects. These rotors operate in the less-known regime of low Reynolds number, with different blade geometry. As a first step, two identical commercial UAV rotors from a flight test program are studied in isolation, experimentally and computationally. Load measurements were performed in Georgia Tech’s 2.13 m × 2.74 m wind tunnel. Simulations were done using the RotCFD solver which uses a Navier-Stokes wake computation along with rotor-disc loads calculation using low-Reynolds number blade section data. It is found that in hover, small rotors available in the market vary noticeably in performance at low rotor speeds, the data converging at higher RPM and Reynolds number.
Technical Paper

Dual-Fuel Ethanol-Diesel Technology Applied in Mild and Full Hybrid Powertrains

2019-09-09
2019-24-0115
The increasingly stringent emissions regulations together with the demand of highly efficient vehicles from the customers, lead to rapid developments of distinct powertrain solutions, especially when the electrification is present in a certain degree. The combination of electric machines with conventional powertrains diversifies the powertrain architectures and brings the opportunity to save energy in greater extents. On the other hand, alternative combustion modes as reactivity controlled compression ignition (RCCI) have shown to provide simultaneous ultra-low NOx and soot emissions with similar or better thermal efficiency than conventional diesel combustion (CDC). In addition, it is necessary to introduce more renewable fuels as ethanol to reduce the total CO2 emitted to the atmosphere, also called well-to-wheel (WTW) emission, in the transport sector.
Technical Paper

An Experimental Investigation on Spray Mixing and Combustion Characteristics for Spray C/D Nozzles in a Constant Pressure Vessel

2018-09-10
2018-01-1783
The Engine Combustion Network (ECN) is a coordinate effort from research partners from all over the world which aims at creating a large experimental database to validate CFD calculations. Two injectors from ECN, namely Spray C and D, have been compared in a constant pressure flow vessel, which enables a field of view of more than 100 mm. Both nozzles have been designed with similar flow metrics, with Spray D having a convergent hole shape and Spray C a cylindrical one, the latter being therefore more prone to cavitation. Although the focus of the study is on reacting conditions, some inert cases have also been measured. High speed schlieren imaging, OH* chemiluminescence visualization and head-on broadband luminosity have been used as combustion diagnostics to evaluate ignition delay, lift off length and reacting tip penetration. Parametric variations include ambient temperature, oxygen content and injection pressure variations.
Journal Article

Experimental and Computational Investigation of Subcritical Near-Nozzle Spray Structure and Primary Atomization in the Engine Combustion Network Spray D

2018-04-03
2018-01-0277
In order to improve understanding of the primary atomization process for diesel-like sprays, a collaborative experimental and computational study was focused on the near-nozzle spray structure for the Engine Combustion Network (ECN) Spray D single-hole injector. These results were presented at the 5th Workshop of the ECN in Detroit, Michigan. Application of x-ray diagnostics to the Spray D standard cold condition enabled quantification of distributions of mass, phase interfacial area, and droplet size in the near-nozzle region from 0.1 to 14 mm from the nozzle exit. Using these data, several modeling frameworks, from Lagrangian-Eulerian to Eulerian-Eulerian and from Reynolds-Averaged Navier-Stokes (RANS) to Direct Numerical Simulation (DNS), were assessed in their ability to capture and explain experimentally observed spray details. Due to its computational efficiency, the Lagrangian-Eulerian approach was able to provide spray predictions across a broad range of conditions.
Journal Article

Time-Varying Loads of Co-Axial Rotor Blade Crossings

2017-09-19
2017-01-2024
The blade crossing event of a coaxial counter-rotating rotor is a potential source of noise and impulsive blade loads. Blade crossings occur many times during each rotor revolution. In previous research by the authors, this phenomenon was analyzed by simulating two airfoils passing each other at specified speeds and vertical separation distances, using the compressible Navier-Stokes solver OVERFLOW. The simulations explored mutual aerodynamic interactions associated with thickness, circulation, and compressibility effects. Results revealed the complex nature of the aerodynamic impulses generated by upper/lower airfoil interactions. In this paper, the coaxial rotor system is simulated using two trains of airfoils, vertically offset, and traveling in opposite directions. The simulation represents multiple blade crossings in a rotor revolution by specifying horizontal distances between each airfoil in the train based on the circumferential distance between blade tips.
Technical Paper

The Flying Carpet: Aerodynamic High-Altitude Solar Reflector Design Study

2017-09-19
2017-01-2026
Our concept studies indicate that a set of reflectors floated in the upper atmosphere can efficiently reduce radiant forcing into the atmosphere. The cost of reducing the radiant forcing sufficiently to reverse the current rate of Global Warming, is well within reach of global financial resources. This paper summarizes the overall concept and focuses on one of the reflector concepts, the Flying Carpet. The basic element of this reflector array is a rigidized reflector sheet towed behind and above a solar-powered, distributed electric-propelled flying wing. The vehicle rises above 30,480 m (100,000 ft) in the daytime by solar power. At night, the very low wing loading of the sheets enables the system to stay well above the controlled airspace ceiling of 18,288 m (60,000 ft). The concept study results are summarized before going into technical issues in implementation. Flag instability is studied in initial wind tunnel experiments.
Technical Paper

Tradeoff Study of High Altitude Solar Reflector Concepts

2017-09-19
2017-01-2143
A direct solution to Global Warming would be to reflect a part of sunlight back into Space. A system tradeoff study is being developed with three of the concepts that are being evaluated as long-endurance high-altitude reflectors. The first concept is a high aspect ratio solar powered flying wing towing reflector sheets. This concept is named “Flying Carpet”. Second is a centrifugally stretched high altitude solar reflector (CSHASR). The CSHASR has 4 rotors made of reflector sheets with a hub stretching to 60 percent of the radius, held together by an ultralight quad-rotor structure. Each rotor is powered by a solar-electric motor. A variation on this concept, forced by nighttime descent rate concerns, is powered by tip-mounted solar panels and propellers with some battery storage augmenting rotational inertia as well as energy storage. The third concept is an Aerostatically Balanced Reflector (ABR) sheet, held up by hydrogen balloons.
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