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Technical Paper

Low Pressure Cooled EGR Transient Estimation and Measurement for an Turbocharged SI Engine

2016-04-05
2016-01-0618
Low Pressure Cooled Exhaust Gas Recirculation (LP EGR) is an attractive technology to reduce fuel consumption for a spark-ignition (SI) engine, particularly at medium-to-high load conditions, due to its knock suppression and combustion cooling effects. However, the long LP EGR transport path presents a significant challenge to the transient control of LP EGR for the engine management system. With a turbocharged engine, this is especially challenging due to the much longer intake induction system path compared with a naturally aspirated engine. Characterizing and modeling the EGR, intake air mixing and transport delay behavior is important for proper control. The model of the intake air path includes the compressor, intercooler and intake plenum. It is important to estimate and track the final EGR concentration at the intake plenum location, as it plays a key role in combustion control. This paper describes the development of a real-time, implementable model for LP EGR estimation.
Journal Article

Estimation Algorithms for Low Pressure Cooled EGR in Spark-Ignition Engines

2015-04-14
2015-01-1620
Low-pressure, Cooled Exhaust Gas Recirculation (LPC EGR) brings significant fuel economy, NOx reduction and knock suppression benefits to a modern, boosted, downsized Spark Ignition (SI) engine. As a prerequisite to design an engine control system for LPC EGR, this paper presents development of a set of estimation algorithms to accurately estimate the flow rate, pressure states and thermal states of the LPC EGR-related components.
Journal Article

Self-Regulation Minimizes Crash Risk from Attentional Effects of Cognitive Load during Auditory-Vocal Tasks

2014-04-01
2014-01-0448
This study reanalyzes the data from a recent experimental report from the University of Utah investigating the effect on driving performance of auditory-vocal secondary tasks (such as cell phone and passenger conversations, speech-to-text, and a complex artificial cognitive task). The current objective is to estimate the relative risk of crashes associated with such auditory-vocal tasks. Contrary to the Utah study's assumption of an increase in crash risk from the attentional effects of cognitive load, a deeper analysis of the Utah data shows that driver self-regulation provides an effective countermeasure that offsets possible increases in crash risk. For example, drivers self-regulated their following distances to compensate for the slight increases in brake response time while performing auditory-vocal tasks. This new finding is supported by naturalistic driving data showing that cell phone conversation does not increase crash risk above that of normal baseline driving.
Journal Article

An Unbiased Estimate of the Relative Crash Risk of Cell Phone Conversation while Driving an Automobile

2014-04-01
2014-01-0446
A key aim of research into cell phone tasks is to obtain an unbiased estimate of their relative risk (RR) for crashes. This paper re-examines five RR estimates of cell phone conversation in automobiles. The Toronto and Australian studies estimated an RR near 4, but used subjective estimates of driving and crash times. The OnStar, 100-Car, and a recent naturalistic study used objective measures of driving and crash times and estimated an RR near 1, not 4 - a major discrepancy. Analysis of data from GPS trip studies shows that people were in the car only 20% of the time on any given prior day at the same clock time they were in the car on a later day. Hence, the Toronto estimate of driving time during control windows must be reduced from 10 to 2 min.
Journal Article

In-Cylinder Wall Temperature Influence on Unburned Hydrocarbon Emissions During Transitional Period in an Optical Engine Using a Laser-Induced Phosphorescence Technique

2014-04-01
2014-01-1373
Emissions of Unburned Hydrocarbons (UHC) from diesel engines are a particular concern during the starting process, when after-treatment devices are typically below optimal operating temperatures. Drivability in the subsequent warm-up phase is also impaired by large cyclic fluctuations in mean effective pressure (MEP). This paper discusses in-cylinder wall temperature influence on unburned hydrocarbon emissions and combustion stability during the starting and warm-up process in an optical engine. A laser-induced phosphorescence technique is used for quantitative measurements of in-cylinder wall temperatures just prior to start of injection (SOI), which are correlated to engine out UHC emission mole fractions and combustion phasing during starting sequences over a range of charge densities, at a fixed fueling rate. Squish zone cylinder wall temperature shows significant influence on engine out UHC emissions during the warm-up process.
Journal Article

On-Board Fuel Identification using Artificial Neural Networks

2014-04-01
2014-01-1345
On-board fuel identification is important to ensure engine safe operation, similar power output, fuel economy and emissions levels when different fuels are used. Real-time detection of physical and chemical properties of the fuel requires the development of identifying techniques based on a simple, non-intrusive sensor. The measured crankshaft speed signal is already available on series engine and can be utilized to estimate at least one of the essential combustion parameters such as peak pressure and its location, rate of cylinder pressure rise and start of combustion, which are an indicative of the ignition properties of the fuel. Using a dynamic model of the crankshaft numerous methods have been previously developed to identify the fuel type but all with limited applications in terms of number of cylinders and computational resources for real time control.
Journal Article

Experimental Validation and Combustion Modeling of a JP-8 Surrogate in a Single Cylinder Diesel Engine

2014-04-01
2014-01-1376
This paper presents the results of an experimental investigation on a single cylinder engine to validate a two-component JP-8 surrogate. The two-component surrogate was chosen based on a previous investigation where the key properties, such as DCN, volatility, density, and lower heating value, of the surrogate were matched with those of the target JP-8. The matching of the auto-ignition, combustion, and emission characteristics of the surrogate with JP-8 was investigated in an actual diesel engine environment. The engine tests for the validation of the surrogate were conducted at an engine speed of 1500 rpm, a load of 3 bar, and different injection timings. The results for the cylinder gas pressure, ignition delay period, rate of heat release, and the CO, HC, and NOx emissions showed a good match between the surrogate and the target JP-8. However, the engine-out particulate matter for the surrogate was lower than that for the JP-8 at all tested conditions.
Technical Paper

Frontal Impact Responsesof Generic Steel Front Bumper Crush Can Assemblies

2014-04-01
2014-01-0550
The present investigation details an experimental procedure for frontal impact responses of a generic steel front bumper crush can (FBCC) assembly subjected to a rigid full and 40% offset impact. There is a paucity of studies focusing on component level tests with FBCCs, and of those, speeds carried out are of slower velocities. Predominant studies in literature pertain to full vehicle testing. Component level studies have importance as vehicles aim to decrease weight. As materials, such as carbon fiber or aluminum, are applied to vehicle structures, computer aided models are required to evaluate performance. A novel component level test procedure is valuable to aid in CAE correlation. All the tests were conducted using a sled-on-sled testing method. Several high-speed cameras, an IR (Infrared) thermal camera, and a number of accelerometers were utilized to study impact performance of the FBCC samples.
Technical Paper

Temperature Control of Water with Heating, Cooling and Mixing in a Process with Recycle Loop

2014-04-01
2014-01-0652
A hot and cold water mixing process with a steam condenser and a chilled water heat exchanger is set up for an engine EGR fouling test. The test rig has water recycled in the loop of a pump, heat exchangers, a three-way mixing valve, and a test EGR unit. The target unit temperature is controlled by a heating, cooling and mixing process with individual valves regulating the flow-rate of saturated steam, chilled water and mixing ratio. The challenges in control design are the dead-time, interaction, nonlinearity and multivariable characteristics of heat exchangers, plus the flow recycle in the system. A systems method is applied to extract a simple linear model for control design. The method avoids the nonlinearity and interaction among different temperatures at inlet, outlet and flow-rate. The test data proves the effectiveness of systems analysis and modeling methodology. As a result, the first-order linear model facilitates the controller design.
Technical Paper

The Development of an Electronic Control Unit for a High Pressure Common Rail Diesel/Natural Gas Dual-Fuel Engine

2014-04-01
2014-01-1168
Natural gas has been considered to be one of the most promising alternative fuels due to its lower NOx and soot emissions, less carbon footprint as well as attractive price. Furthermore, higher octane number makes it suitable for high compression ratio application compared with other gaseous fuels. For better economical and lower emissions, a turbocharged, four strokes, direct injection, high pressure common rail diesel engine has been converted into a diesel/natural gas dual-fuel engine. For dual-fuel engine operation, natural gas as the main fuel is sequentially injected into intake manifold, and a very small amount of diesel is directly injected into cylinder as the ignition source. In this paper, a dual-fuel electronic control unit (ECU) based on the PowerPC 32-bit microprocessor was developed. It cooperates with the original diesel ECU to control the fuel injection of the diesel/natural gas dual-fuel engine.
Technical Paper

Experimental Validation of Pediatric Thorax Finite Element Model under Dynamic Loading Condition and Analysis of Injury

2013-04-08
2013-01-0456
Previously, a 10-year-old (YO) pediatric thorax finite element model (FEM) was developed and verified against child chest stiffness data measured from clinical cardiopulmonary resuscitation (CPR). However, the CPR experiments were performed at relatively low speeds, with a maximum loading rate of 250 mm/s. Studies showed that the biomechanical responses of human thorax exhibited rate sensitive characteristics. As such, the studies of dynamic responses of the pediatric thorax FEM are needed. Experimental pediatric cadaver data in frontal pendulum impacts and diagonal belt dynamic loading tests were used for dynamic validation. Thoracic force-deflection curves between test and simulation were compared. Strains predicted by the FEM and the injuries observed in the cadaver tests were also compared for injury assessment and analysis. This study helped to further improve the 10 YO pediatric thorax FEM.
Journal Article

Full-Time Gasoline Direct-Injection Compression Ignition (GDCI) for High Efficiency and Low NOx and PM

2012-04-16
2012-01-0384
A gasoline compression-ignition combustion system is being developed for full-time operation over the speed-load map. Low-temperature combustion was achieved using multiple late injection (MLI), intake boost, and moderate EGR for high efficiency, low NOx, and low particulate emissions. The relatively long ignition delay and high volatility of RON 91 pump gasoline combined with an advanced injection system and variable valve actuation provided controlled mixture stratification for low combustion noise. Tests were conducted on a single-cylinder research engine. Design of Experiments and response surface models were used to evaluate injection strategies, injector designs, and various valve lift profiles across the speed-load operating range. At light loads, an exhaust rebreathing strategy was used to promote autoignition and maintain exhaust temperatures. At medium loads, a triple injection strategy produced the best results with high thermal efficiency.
Technical Paper

Aortic Mechanics in High-Speed Racing Crashes

2012-04-16
2012-01-0101
Auto racing has been in vogue from the time automobiles were first built. With the dawn of modern cars came higher engine capacities; the speeds involved in these races and crashes increased as well. However, the advent of passive restraint systems such as the helmet, HANS (Head and Neck Support device), multi-point harness system, roll cage, side and frontal crush zones, racing seats, fire retardant suits, and soft-wall technology, have greatly improved the survivability of the drivers in high-speed racing crashes. Three left lateral crashes from Begeman and Melvin (2002), Case #LAS12, #IND14 and #99TX were used as inputs to the Wayne State Human Body Model (WSHBM) in a simulated racing buck. Twelve simulations with delta-v, six-point harness and shoulder pad as design variables were analyzed for the average maximum principal strain (AMPS) in the aorta. The average AMPS for the high-speed crashes were 0.1551±0.0172 while the average maximum pressure was 110.50±4.25 kPa.
Technical Paper

Weldability Prediction of AHSS Stackups Using Artificial Neural Network Models

2012-04-16
2012-01-0529
Typical automotive body structures use resistance spot welding for most joining purposes. New materials, such as Advanced High Strength Steels (AHSS) are increasingly used in the construction of automotive body structures to meet increasingly higher structural performance requirements while maintaining or reducing weight of the vehicle. One of the challenges for implementation of new AHSS materials is weldability assessment. Weld engineers and vehicle program teams spend significant efforts and resources in testing weldability of new sheet metal stack-ups. In this paper, we present a methodology to determine the weldability of sheet metal stack-ups using an Artificial Neural Network-based tool that learns from historical data. The paper concludes by reviewing weldability results predicted by using this tool and comparing with actual test results.
Technical Paper

Evaluation of Injury Criteria for the Prediction of Commotio Cordis from Lacrosse Ball Impacts

2011-11-07
2011-22-0010
Commotio Cordis (CC) is the second leading cause of mortality in youth sports. Impacts occurring directly over the left ventricle (LV) during a vulnerable period of the cardiac cycle can cause ventricular fibrillation (VF), which results in CC. In order to better understand the pathophysiology of CC, and develop a mechanical model for CC, appropriate injury criteria need to be developed. This effort consisted of impacts to seventeen juvenile porcine specimens (mass 21-45 kg). Impacts were delivered over the cardiac silhouette during the venerable period of the cardiac cycle. Four impact speeds were used: 13.4, 17.9, 22.4, and 26.8 m/s. The impactor was a lacrosse ball on an aluminum shaft instrumented with an accelerometer (mass 188 g - 215 g). The impacts were recorded using high-speed video. LV pressure was measured with a catheter. Univariate binary logistic regression analyses were performed to evaluate the predictive ability of ten injury criteria.
Technical Paper

Injury Predictors for Traumatic Axonal Injury in a Rodent Head Impact Acceleration Model

2011-11-07
2011-22-0002
A modified Marmarou impact acceleration injury model was developed to study the kinematics of the rat head to quantify traumatic axonal injury (TAI) in the corpus callosum (CC) and brainstem pyramidal tract (Py), to determine injury predictors and to establish injury thresholds for severe TAI. Thirty-one anesthetized male Sprague-Dawley rats (392 ± 13 grams) were impacted using a modified impact acceleration injury device from 2.25 m and 1.25 m heights. Beta-amyloid precursor protein (β-APP) immunocytochemistry was used to assess and quantify axonal changes in CC and Py. Over 600 injury maps in CC and Py were constructed in the 31 impacted rats. TAI distribution along the rostro-caudal direction in CC and Py was determined. Linear and angular responses of the rat head were monitored and measured in vivo with an attached accelerometer and angular rate sensor, and were correlated to TAI data.
Book

Connectivity and the Mobility Industry

2011-10-24
Bound to play an ever increasing role in the driver-vehicle relationship, connectivity is becoming a basic consumer requirement when it comes to choosing a vehicle. Moving from the computer into the car, the ability to stay in touch, informed and entertained has reached yet a higher level of technology ubiquity. Featuring 20 SAE technical papers published in 2010 and 2011, Connectivity and the Mobility Industry addresses important aspects of one of the most cutting-edge topics in the industry today. Edited by Dr.
Book

Green, Safe, & Connected: The Future of Mobility

2011-10-24
This three-volume set includes explores the new paradigm "green, safe and connected" in the automotive industry. These books have been compiled for those looking for an integrated view of how the driving experience will develop within these boundaries, and what emerging technologies are likely to be successful in the upcoming years. Edited by Dr. Andrew Brown, Jr., Executive Director & Chief Technologist for Delphi Corporation, all three books include 20 technical papers written on their respective subject between 2009 and 2011. The set includes the following titles: Green Technologies and the Mobility Industry Covers a wide range of subjects showcasing how the industry is developing greener Active Safety and the Mobility Industry Details the latest innovations and trends in active safety technology and driver distraction prevention techniques. Connectivity and the Mobility Industry Covers such topics as vehicle-to-vehicle communications, telematics, and autonomous driving.
Book

Green Technologies and Connectivity in the Mobility Industry

2011-10-24
This set includes two books, edited by Delphi's Chief Technology Officer Dr. Andrew Brown, Jr., which explore some of the most significant challenges currently facing the automotive industry-building greener and more connected vehicles. Green Technologies and the Mobility Industry and Connectivity and the Mobility Industry each include 20 SAE technical papers on their respective topics, originally published from 2009 through 2011. Green Technologies and the Mobility Industry http://books.sae.org/book-pt-146 Showcases how the mobility industry is developing greener products and staying responsive - if not ahead of - new standards and legal requirements Connectivity and the Mobility Industry http://books.sae.org/book-pt-148 Covers such topics as vehicle-to-vehicle communications, telematics, and autonomous driving. It also includes three original articles on automotive connectivity, written by various industry experts. Buy a Combination of Books and Save!
Book

Green Technologies and Active Safety in the Mobility Industry

2011-09-12
This set includes two books, edited by Delphi's Chief Technology Officer Dr. Andrew Brown, Jr., which explore some of the most significant challenges currently facing the automotive industry-building green and safer vehicles. "Green Technologies and the Mobility Industry" and "Active Safety and the Mobility Industry" each include 20 SAE technical papers on their respective topics, originally published from 2009 through 2011. Green Technologies and the Mobility Industry Covers a wide range of subjects showcasing how the industry is developing greener products and keeping up with-if not staying ahead of-new standards and regulations. Active Safety and the Mobility Industry Details the latest innovations and trends in active safety technology and driver distraction prevention techniques. Buy a Combination of Books and Save!
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