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Technical Paper

A Study on the Effects of Cetane Number on the Energy Balance between Differently Sized Engines

2017-03-28
2017-01-0805
This paper investigates the effect of the cetane number (CN) of a diesel fuel on the energy balance between a light duty (1.9L) and medium duty (4.5L) diesel engine. The two engines have a similar stroke to bore (S/B) ratio, and all other control parameters including: geometric compression ratio, cylinder number, stroke, and combustion chamber, have been kept the same, meaning that only the displacement changes between the engine platforms. Two Coordinating Research Council (CRC) diesel fuels for advanced combustion engines (FACE) were studied. The two fuels were selected to have a similar distillation profile and aromatic content, but varying CN. The effects on the energy balance of the engines were considered at two operating conditions; a “low load” condition of 1500 rev/min (RPM) and nominally 1.88 bar brake mean effective pressure (BMEP), and a “medium load” condition of 1500 RPM and 5.65 BMEP.
Journal Article

Low Temperature Heat Release of Palm and Soy Biodiesel in Late Injection Low Temperature Combustion

2014-04-01
2014-01-1381
The first stage of ignition in saturated hydrocarbon fuels is characterized as low temperature heat release (LTHR) or cool flame combustion. LTHR takes place as a series of isomerization reactions at temperatures from 600K to 900K, and is often detectable in HCCI, rapid compression machines, and early injection low temperature combustion (LTC). The experimental investigation presented attempts to determine the behavior of LTHR in late injection low temperature combustion in a medium duty diesel as fuel varies and the influence of such behavior on LTC torque and emissions.
Technical Paper

Optical and Infrared In-Situ Measurements of EGR Cooler Fouling

2013-04-08
2013-01-1289
The use of exhaust gas recirculation (EGR) in internal combustion engines has significant impacts on combustion and emissions. EGR can be used to reduce in-cylinder NOx production, reduce emitted particulate matter, and enable advanced forms of combustion. To maximize the benefits of EGR, the exhaust gases are often cooled with on-engine liquid to gas heat exchangers. A common problem with this approach is the build-up of a fouling layer inside the heat exchanger due to thermophoresis and condensation, reducing the effectiveness of the heat exchanger in lowering gas temperatures. Literature has shown the effectiveness to initially drop rapidly and then approach steady state after a variable amount of time. The asymptotic behavior of the effectiveness has not been well explained. A range of theories have been proposed including fouling layer removal, changing fouling layer properties, and cessation of thermophoresis.
Technical Paper

Influencing Parameters of Brake Fuel Conversion Efficiency with Diesel / Gasoline Operation in a Medium-Duty Diesel Engine

2013-04-08
2013-01-0273
Research on dual-fuel engine systems is regaining interest as advances in combustion reveal enabling features for attaining high efficiencies. Although this movement is manifested by development of advanced modes of combustion (e.g., reactivity controlled compression ignition combustion, or RCCI), the possibility of gasoline / diesel conventional combustion exists, which is characterized by premixed gasoline and direct-injected diesel fuel at conventional diesel injection timing. This study evaluates the effects of operating parameter on fuel conversion efficiency for gasoline / diesel conventional combustion in a medium duty diesel engine. Through adjustment of gasoline ratio (mass basis), injection timing and rail pressure (with adjustments to diesel fuel quantity to hold torque constant), the combustion, performance and emissions are studied.
Technical Paper

Biodiesel Later-Phased Low Temperature Combustion Ignition and Burn Rate Behavior on Engine Torque

2012-04-16
2012-01-1305
Finding a replacement for fossil fuels is critical for the future of automotive transportation. The compression ignition (CI) engine is an important aspect of everyday life by means of transportation and shipping of materials. Biodiesel is a viable augmentation for conventional diesel fuel in compression ignition engines. Biodiesel-fuelled diesel engines produce less particulate matter (PM) relative to conventional diesel and biodiesel has the ability to be a carbon dioxide (CO₂) neutral fuel, which may come under government regulation as a greenhouse gas. Although biodiesel is a viable diesel replacement and has certain emissions benefits, it typically also has a known characteristic of higher oxides of nitrogen (NOx) emissions relative to petroleum diesel. Advanced modes of combustion such as low temperature combustion (LTC) have attained much attention due to ever-increasing emission standards, and could also help reduce NOx in biodiesel.
Journal Article

Evaluation of Diesel Oxidation Catalyst Conversion of Hydrocarbons and Particulate Matter from Premixed Low Temperature Combustion of Biodiesel

2011-04-12
2011-01-1186
Premixed low temperature combustion (LTC) in diesel engines simultaneously reduces soot and NOx at the expense of increased hydrocarbon (HC) and CO emissions. The use of biodiesel in the LTC regime has been shown to produce lower HC emissions than petroleum diesel; however, unburned methyl esters from biodiesel are more susceptible to particulate matter (PM) formation following atmospheric dilution due to their low volatility. In this study, the efficacy of a production-type diesel oxidation catalyst (DOC) for the conversion of light hydrocarbons species and heavier, semi-volatile species like those in unburned fuel is examined. Experimental data were taken from a high speed direct-injection diesel engine operating in a mid-load, late injection partially premixed LTC mode on ultra-low sulfur diesel (ULSD) and neat soy-based biodiesel (B100). Gaseous emissions were recorded using a conventional suite of analyzers and individual light HCs were measured using an FT-IR analyzer.
Journal Article

Comparison of Different Boosting Strategies for Homogeneous Charge Compression Ignition Engines - A Modeling Study

2010-04-12
2010-01-0571
Boosted Homogeneous Charge Compression Ignition (HCCI) has been modeled and has demonstrated the potential to extend the engine's upper load limit. A commercially available engine simulation software (GT-PowerÖ) coupled to the University of Michigan HCCI combustion and heat transfer correlations was used to model a 4-cylinder boosted HCCI engine with three different boosting configurations: turbocharging, supercharging and series turbocharging. The scope of this study is to identify the best boosting approach in order to extend the HCCI engine's operating range. The results of this study are consistent with the literature: Boosting helps increase the HCCI upper load limit, but matching of turbochargers is a problem. In addition, the low exhaust gas enthalpy resulting from HCCI combustion leads to high pressures in the exhaust manifold increasing pumping work. The series turbocharging strategy appears to provide the largest load range extension.
Technical Paper

Biodiesel Imposed System Responses in a Medium-Duty Diesel Engine

2010-04-12
2010-01-0565
The often-observed differences in nitrogen oxides, or NOx, emissions between biodiesel and petroleum diesel fuels in diesel engines remain intense topics of research. In several instances, biodiesel-fuelled engines have higher NOx emissions than petroleum-fuelled engines; a situation often referred to as the "biodiesel NOx penalty." The literature is rich with investigations that reveal many fundamental mechanisms which contribute to (in varying and often inverse ways) the manifestation of differences in NOx emissions; these mechanisms include, for example, differences in ignition delay, changes to in-cylinder radiation heat transfer, and unequal heating values between the fuels. In addition to fundamental mechanisms, however, are the effects of "system-response" issues.
Journal Article

The Impact of Biodiesel on Injection Timing and Pulsewidth in a Common-Rail Medium-Duty Diesel Engine

2009-11-02
2009-01-2782
Due to its ease of use in diesel engines, its presumably lower carbon footprint, and its potential as a renewable fuel, biodiesel has attracted considerable attention in technological development and research literature. Much literature is devoted to evaluating the injection and combustion characteristics of biodiesel fuel using unit injectors, where injection pressure and timing are regulated within the same unit. The use of common rail fuel systems, where fuel pressure is now equally governed to each injector (of a multi-cylinder engine), may change the conventionally accepted impact of biodiesel on injection and combustion characteristics. The objectives of this study are to characterize the responses of an electronically-controlled common-rail fuel injector (in terms of timing and duration) when delivering either 100% palm olein biodiesel or 100% petroleum diesel for a diesel engine, and correlate potential changes in injector characteristics to changes in combustion.
Journal Article

Modeling of Thermophoretic Soot Deposition and Hydrocarbon Condensation in EGR Coolers

2009-06-15
2009-01-1939
EGR coolers are effective to reduce NOx emissions from diesel engines due to lower intake charge temperature. EGR cooler fouling reduces heat transfer capacity of the cooler significantly and increases pressure drop across the cooler. Engine coolant provided at 40–90 C is used to cool EGR coolers. The presence of a cold surface in the cooler causes particulate soot deposition and hydrocarbon condensation. The experimental data also indicates that the fouling is mainly caused by soot and hydrocarbons. In this study, a 1-D model is extended to simulate particulate soot and hydrocarbon deposition on a concentric tube EGR cooler with a constant wall temperature. The soot deposition caused by thermophoresis phenomena is taken into account the model. Condensation of a wide range of hydrocarbon molecules are also modeled but the results show condensation of only heavy molecules at coolant temperature.
Journal Article

Premixed Low Temperature Combustion of Biodiesel and Blends in a High Speed Compression Ignition Engine

2009-04-20
2009-01-0133
The effects of combining premixed, low temperature combustion (LTC) with biodiesel are relatively unknown to this point. This mode allows simultaneously low soot and NOx emissions by using high rates of EGR and increasing ignition delay. This paper compares engine performance and emissions of neat, soy-based methyl ester biodiesel (B100), B20, B50, pure ultra low sulfur diesel (ULSD) and a Swedish, low aromatic diesel in a multi-cylinder diesel engine operating in a late-injection premixed LTC mode. Using heat release analysis, the progression of LTC combustion was explored by comparing fuel mass fraction burned. B100 had a comparatively long ignition delay compared with Swedish diesel when measured by start of ignition (SOI) to 10% fuel mass fraction burned (CA10). Differences were not as apparent when measured by SOI to start of combustion (SOC) even though their cetane numbers are comparable.
Technical Paper

Performance Parameter Analysis of a Biodiesel-Fuelled Medium Duty Diesel Engine

2009-04-20
2009-01-0481
Biodiesel remains an alternative fuel of interest for use in diesel engines. A common characteristic of biodiesel, relative to petroleum diesel, is a lowered heating value (or energy content of the fuel). A lower heating value of the fuel would, presuming all other parameters are equal, result in decreased engine torque. Since engine torque is often user-demanded, the lower heating value of the fuel generally translates into increased brake specific fuel consumption. Several literature report this characteristic of biodiesel. In spite of the wealth of fuel consumption characteristic data available for biodiesel, it is not clear how other engine performance parameters may change with the use of biodiesel. Characterizing these parameters becomes complicated when considering the interactions of the various engine systems, such as a variable geometry turbocharger with exhaust gas recirculation.
Technical Paper

Development of an In-Cylinder Heat Transfer Model with Compressibility Effects on Turbulent Prandtl Number, Eddy Viscosity Ratio and Kinematic Viscosity Variation

2009-04-20
2009-01-0702
In-cylinder heat transfer has strong effects on engine performance and emissions and heat transfer modeling is closely related to the physics of the thermal boundary layer, especially the effects of conductivity and Prandtl number inside the thermal boundary layer. Compressibility effects on the thermal boundary layer are important issues in multi-dimensional in-cylinder heat transfer modeling. Nevertheless, the compressibility effects on kinematic viscosity and the variation of turbulent Prandtl number and eddy viscosity ratio have not been thoroughly investigated. In this study, an in-cylinder heat transfer model is developed by introducing compressibility effects on turbulent Prandtl number, eddy viscosity ratio and kinematic viscosity variation with a power-law approximation. This new heat transfer model is implemented to a spark-ignition engine with a coherent flamelet turbulent combustion model and the RNG k- turbulence model.
Technical Paper

Numerical Modeling and Experimental Investigations of EGR Cooler Fouling in a Diesel Engine

2009-04-20
2009-01-1506
EGR coolers are mainly used on diesel engines to reduce intake charge temperature and thus reduce emissions of NOx and PM. Soot and hydrocarbon deposition in the EGR cooler reduces heat transfer efficiency of the cooler and increases emissions and pressure drop across the cooler. They may also be acidic and corrosive. Fouling has been always treated as an approximate factor in heat exchanger designs and it has not been modeled in detail. The aim of this paper is to look into fouling formation in an EGR cooler of a diesel engine. A 1-D model is developed to predict and calculate EGR cooler fouling amount and distribution across a concentric tube heat exchanger with a constant wall temperature. The model is compared to an experiment that is designed for correlation of the model. Effectiveness, mass deposition, and pressure drop are the parameters that have been compared. The results of the model are in a good agreement with the experimental data.
Technical Paper

Control of a Multi-Cylinder HCCI Engine During Transient Operation by Modulating Residual Gas Fraction to Compensate for Wall Temperature Effects

2007-04-16
2007-01-0204
The thermal conditions of an engine structure, in particular the wall temperatures, have been shown to have a great effect on the HCCI engine combustion timing and burn rates through wall heat transfer, especially during transient operations. This study addresses the effects of thermal inertia on combustion in an HCCI engine. In this study, the control of combustion timing in an HCCI engine is achieved by modulating the residual gas fraction (RGF) while considering the wall temperatures. A multi-cylinder engine simulation with detailed geometry is carried out using a 1-D system model (GT-Power®) that is linked with Simulink®. The model includes a finite element wall temperature solver and is enhanced with original HCCI combustion and heat transfer models. Initially, the required residual gas fraction for optimal BSFC is determined for steady-state operation. The model is then used to derive a map of the sensitivity of optimal residual gas fraction to wall temperature excursions.
Technical Paper

Comparison of Diesel Oxidation Catalyst Performance on an Engine and a Gas Flow Reactor

2007-04-16
2007-01-0231
This paper analyzes and compares reactor and engine behavior of a diesel oxidation catalyst (DOC) in the presence of conventional diesel exhaust and low temperature premixed compression ignition (PCI) diesel exhaust. Surrogate exhaust mixtures of n-undecane (C11H24), ethene (C2H4), CO, O2, H2O, NO and N2 are defined for conventional and PCI combustion and used in the gas flow reactor tests. Both engine and reactor tests use a DOC containing platinum, palladium and a hydrocarbon storage component (zeolite). On both the engine and reactor, the composition of PCI exhaust increases light-off temperature relative to conventional combustion. However, while nominal conditions are similar, the catalyst behaves differently on the two experimental setups. The engine DOC shows higher initial apparent HC conversion efficiencies because the engine exhaust contains a higher fraction of trappable (i.e., high boiling point) HC.
Technical Paper

Characterizing Light-Off Behavior and Species-Resolved Conversion Efficiencies During In-Situ Diesel Oxidation Catalyst Degreening

2006-04-03
2006-01-0209
Degreening is crucial in obtaining a stable catalyst prior to assessing its performance characteristics. This paper characterizes the light-off behavior and conversion efficiency of a Diesel Oxidation Catalyst (DOC) during the degreening process. A platinum DOC is degreened for 16 hours in the presence of actual diesel engine exhaust at 650°C and 10% water (H2O) concentration. The DOC's activity for carbon monoxide (CO) and for total hydrocarbons (THC) conversion is checked at 0, 1, 2, 3, 4, 6, 8, 10, 12, and 16 hours of degreening. Pre-and post-catalyst hydrocarbon species are analyzed via gas chromatography at 0, 4, 8, and 16 hours of degreening. It is found that both light-off temperature and species-resolved conversion efficiencies change rapidly during the first 8 hours of degreening and then stabilize to a large degree. T50, the temperature where the catalyst is 50% active towards a particular species, increases by 14°C for CO and by 11°C for THC through the degreening process.
Technical Paper

Speciated Hydrocarbon Emissions from an Automotive Diesel Engine and DOC Utilizing Conventional and PCI Combustion

2006-04-03
2006-01-0201
Premixed compression ignition low-temperature diesel combustion (PCI) can simultaneously reduce particulate matter (PM) and oxides of nitrogen (NOx). Carbon monoxide (CO) and total hydrocarbon (THC) emissions increase relative to conventional diesel combustion, however, which may necessitate the use of a diesel oxidation catalyst (DOC). For a better understanding of conventional and PCI combustion, and the operation of a platinum-based production DOC, engine-out and DOC-out exhaust hydrocarbons are speciated using gas chromatography. As combustion mode is changed from lean conventional to lean PCI to rich PCI, engine-out CO and THC emissions increase significantly. The relative contributions of individual species also change; increasing methane/THC, acetylene/THC and CO/THC ratios indicate a richer combustion zone and a reduction in engine-out hydrocarbon incremental reactivity.
Technical Paper

Analysis of Load and Speed Transitions in an HCCI Engine Using 1-D Cycle Simulation and Thermal Networks

2006-04-03
2006-01-1087
Exhaust gas rebreathing is considered to be a practical enabler that could be used in HCCI production engines. Recent experimental work at the University of Michigan demonstrates that the combustion characteristics of an HCCI engine using large amounts of hot residual gas by rebreathing are very sensitive to engine thermal conditions. This computational study addresses HCCI engine operation with rebreathing, with emphasis on the effects of engine thermal conditions during transient periods. A 1-D cycle simulation with thermal networks is carried out under load and speed transitions. A knock integral auto-ignition model, a modified Woschni heat transfer model for HCCI engines and empirical correlations to define burn rate and combustion efficiency are incorporated into the engine cycle simulation model. The simulation results show very different engine behavior during the thermal transient periods compared with steady state.
Technical Paper

Numerical Modeling of Cross Flow Compact Heat Exchanger with Louvered Fins using Thermal Resistance Concept

2006-04-03
2006-01-0726
Compact heat exchangers have been widely used in various applications in thermal fluid systems including automotive thermal management systems. Radiators for engine cooling systems, evaporators and condensers for HVAC systems, oil coolers, and intercoolers are typical examples of the compact heat exchangers that can be found in ground vehicles. Among the different types of heat exchangers for engine cooling applications, cross flow compact heat exchangers with louvered fins are of special interest because of their higher heat rejection capability with the lower flow resistance. In this study, a predictive numerical model for the cross flow type heat exchanger with louvered fins has been developed based on the thermal resistance concept and the finite difference method in order to provide a design and development tool for the heat exchanger. The model was validated with the experimental data from an engine cooling radiator.
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