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Technical Paper

Effects of Hydrocarbon with Different Ignition Properties and Hydrogen Blended Fuels on Autoignition and Combustion in an IC Engine

2023-10-24
2023-01-1802
Hydrogen has attracted attention as one of the key fuels for making internal combustion engines carbon neutral. However, the combustion characteristics of hydrogen differ greatly from those of conventionally used hydrocarbons. Therefore, in order to develop next-generation internal combustion engines that operate on hydrogen, it is first necessary to have a thorough understanding of the combustion characteristics of hydrogen. Engines that can take maximum advantage of those characteristics should be developed on the basis of that knowledge. Toward that end, the purpose of this study was to investigate the fundamental combustion characteristics of hydrogen in a test engine. This paper presents the results of an investigation of the effects on low-temperature oxidation reactions and autoignition when hydrogen was blended into dimethyl ether (DME) [1, 2], a gaseous hydrocarbon fuel.
Technical Paper

Investigation of the Effect of Pre-Chamber Specifications on Pre-Chamber Jet Combustion Characteristics Using an Optically Accessible Engine

2023-10-24
2023-01-1801
This study focused on a lean-burn regime using a pre-chamber for improving the efficiency of internal combustion engines. Combustion images were visualized using a two-stroke, single-cylinder, optically accessible engine fitted with a cylindrical pre-chamber. The L/D ratio of the pre-chamber length (L) to its diameter (D) and the diameter of the pre-chamber orifice were varied as parameters. Combustion characteristics were analyzed based on the visualized jet flow configuration and combustion chamber pressure measurements. The results revealed that the combustion duration tended to be longer with a smaller L/D ratio and that the coefficient of variation (COV) of the indicated mean effective pressure (IMEP) was smaller and more stable. With a smaller orifice diameter, the jet velocity was faster, and the flame development duration was shorter, but the combustion duration was longer; IMEP tended to be lower, but the COV of IMEP was smaller.
Technical Paper

A Study of Autoignition and Combustion Characteristics in an HCCI Engine using a Blended Fuel of DME and City Gas

2023-09-29
2023-32-0017
In recent years, there has been a need to reduce CO2 emissions from internal combustion engines in order to achieve an energy-saving and low-carbon society. Against this backdrop, the authors have focused attention on Homogeneous Charge Compression Ignition (HCCI) combustion that achieves both high efficiency and clean emissions. With HCCI combustion, a premixed mixture of fuel and air is supplied to the cylinder and autoignited by piston compression to drive the engine. Autoignition makes it possible to operate the engine at a high compression ratio, enabling the HCCI combustion system to attain high efficiency. However, HCCI combustion also has some major unresolved issues. Two principal issues that can be cited are ignition timing control for igniting the mixture at the proper time and assurance of suitable combustion conditions following ignition to prevent incomplete combustion and knocking.
Technical Paper

Effects of Pre-Chamber Internal Shape on CH4-H2 Combustion Characteristics Using Rapid-Compression Expansion Machine Experiments and 3D-CFD Analysis

2023-08-28
2023-24-0043
Pre-chamber (PC) natural gas and hydrogen (CH4-H2) combustion can improve thermal efficiency and greenhouse gas emissions from decarbonized stationary engines. However, the engine efficiency is worsened by prolonged combustion duration due to PC jet velocity extinction. This work investigates the impact of cylindrical PC internal shapes to increase its jet velocity and shorten combustion duration. A rapid compression and expansion machine (RCEM) is used to investigate the combustion characteristics of premixed CH4 gas. The combustion images are recorded using a high-speed camera of 10,000 fps. The experiments are conducted using two types of long PC shapes with diameters φ=4 mm (hereafter, longφ4) and 5 mm (hereafter, long φ5), and their combustions are compared against a short PC shape (φ=12 mm). For all designs of the PC shapes, the PC holes are 6 with 2 mm in diameter.
Technical Paper

Experimental and 3D-CFD Analysis of Synthetic Fuel Properties on Combustion and Exhaust Gas Emission Characteristics in Heavy-Duty Diesel Engines

2023-08-28
2023-24-0052
Synthetic fuels can significantly improve the combustion and emission characteristics of heavy-duty diesel engines toward decarbonizing heavy-duty propulsion systems. This work analyzes the effects of engine operating conditions and synthetic fuel properties on spray, combustion, and emissions (soot, NOx) using a supercharging single-cylinder engine experiment and KIVA-4 code combined with CHEMKIN-II and in-house phenomenological soot model. The blended fuel ratio is fixed at 80% diesel and 20% n-paraffin by volume (hereafter DP). Diesel, DP1 (diesel with n-pentane C5H12), DP2 (diesel with n-hexane C6H14), and DP3 (diesel with n-heptane C7H16) are used in engine-like-condition constant volume chamber (CVC) and engine experiments. Boosted engine experiments (1080 rpm, common-rail injection pressure 160 MPa, multi-pulse injection) are performed using the same DP fuel groups under various main injection timings, pulse-injection intervals, and EGR = 0-40%.
Technical Paper

Development and Comparison of Virtual Sensors Constructed using AI Techniques to Estimate the Performances of IC Engines

2022-08-30
2022-01-1064
Alternative propulsion systems such as renewable fuels and electric powertrains are expensive; thus, efficient internal combustion engines (ICE) with hybrid powertrains still play significant roles in the transportation fleet in the coming decades. Modern engine technologies have been adopted to meet stringent emissions and fuel economy standards. As a result, engine control systems are becoming more complex. Furthermore, as ICE control parameters increase exponentially, engine calibration and design become bottlenecks in the development process. While a map-based feed-forward control method is a current de facto standard in combustion control, online closed-loop feedback control can improve engine performance and robustness. However, adding physical sensors to measure the various data for the online feedback control and calibration increase the vehicle cost.
Technical Paper

Experimental and Simulation Analysis of Spray and Combustion Characteristics in a Swirl-Chamber Diesel Engine

2022-08-30
2022-01-1049
A swirl-chamber diesel engine has an indirect injection system in which fuel is injected into a pre-chamber called the swirl-chamber that is separated from the main chamber. Indirect fuel injection systems can be directly mechanically controlled by the camshaft, which is cheaper than electronic control. For these reasons, they are used in diverse industrial applications and automobiles. However, optimization of the swirl-chamber shape and performance tests have been mainly experimental, and there has been insufficient verification of the accuracy of simulations. Thus, we have attempted to verify simulations using a rapid compression and expansion machine that can reproduce the combustion in one engine cycle, with a chamber like a swirl chamber in the cylinder head to visualize the behavior of evaporative sprays and the combustion process. In this study, the authors focused on the wall impingement of the fuel spray and took photos of its liquid phase and ignition.
Technical Paper

Studies on Spray and Combustion Characteristics of Throttle Type Nozzle Used in a Swirl-Chamber Diesel Engine

2022-01-09
2022-32-0068
Among industrial engines, vortex chamber diesel engines are mainly used in small engines with output of less than 19 kW, and they employ an indirect injection system in which fuel is injected into a sub-chamber called a vortex chamber. The throttle-type nozzle used in swirl-chamber diesel engines is expected to change its spraying behavior depending on ambient conditions because the pressure fluctuations in the nozzle cause the needle valve to lift, and the injection amount is controlled by the amount of lift of the needle valve. In addition, the dimensions of the vortex chamber of a vortex chamber diesel engine are smaller than the spray development distance, and wall impingement of the spray is expected. In this study, spraying and combustion experiments were conducted using a constant volume chamber to understand the behavior of the spray from a throttle-type nozzle.
Technical Paper

Study of Pre-chamber Jet Combustion Behavior using a Small Two-stroke Optically Accessible Engine

2022-01-09
2022-32-0076
A small 2-stroke engine can be an effective power source for an electric generator mounted on a series hybrid electric vehicle. In recent years, a technology referred to as pre-chamber jet combustion has attracted attention as a means of enhancing thermal efficiency by improving mixture ignitability. In this study, experiments were conducted to investigate differences in combustion behavior between the application of spark-ignited (SI) combustion and pre-chamber jet combustion to a small, two-stroke engine. The experimental equipment used was a two-stroke, single-cylinder, optically accessible engine with a displacement of 63.3 cm3. Differences between conventional SI combustion and pre-chamber jet combustion were examined by means of in-cylinder pressure analysis, in-cylinder combustion visualization and image processing software. The diameter of the connecting orifice of the pre-chamber was varied between two types.
Technical Paper

Study of Effect of Gaseous Fuels with Different Carbon Numbers on Autoignition Properties

2022-01-09
2022-32-0084
Internal combustion engines have been required to achieve even higher thermal efficiency and cleaner exhaust emissions in recent years in order to comply with increasingly tighter environmental regulations every year owing to global warming and other environmental issues. Another factor involved here is that global energy demands have prompted a quest for alternatives to liquid fuels such as gasoline, diesel fuel and other petroleum-derived fuels. Homogeneous Charge Compression Ignition (HCCI) engines, featuring higher compression ratios and uniform, lean combustion, are a promising technology for improving the efficiency and reducing the emissions of internal combustion engines. However, it is difficult to control the ignition timing of HCCI engines[1],[2] because they lack any physical means of controlling ignition.
Journal Article

Effects of Ignition Timing and Fuel Chemical Composition on Autoignition Behavior and Knocking Characteristics under Lean Conditions

2022-01-09
2022-32-0070
This study focused on autoignition behavior and knocking characteristics. Using an optically accessible engine, autoignition behavior was observed over the entire bore area, and the relationship between autoignition behavior and knocking characteristics was clarified on the basis of visualized combustion images and frequency analysis of the in-cylinder pressure waveform. In addition, chemical kinetic simulations were used to investigate the effects of different fuel chemical compositions on combustion and autoignition characteristics under equivalent octane ratings. The results showed that the rate of autoignition development has a significant effect on knocking intensity. In addition, the ρ1,0 mode is the dominant vibration mode caused by knocking, regardless of the location of autoignition. It can be inferred that strong knocking is caused by multiple vibration modes.
Technical Paper

A Model for Predicting Turbulent Burning Velocity by using Karlovitz Number and Markstein Number under EGR Conditions

2021-09-21
2021-01-1146
The purpose of this paper is to build up a model for predicting turbulent burning velocity which can be used for One-Dimensional (1D) engine simulation. This paper presents the relationship between turbulent burning velocity, the Karlovitz number, and the Markstein number for building up the prediction model. The turbulent burning velocity was measured using a single-cylinder gasoline engine, which has an external Exhaust Gas Recirculation (EGR) system. In the experiment, various engine operating parameters, e.g. engine loads and EGR rates, and various engine specifications, i.e. different types of intake ports were tested. The Karlovitz number was calculated using Three-Dimensional Computational Fluid Dynamics (3D-CFD) and detailed chemical kinetics simulation with a premixed laminar flame model. The Markstein number was also calculated using detailed chemical kinetics simulation with the Extinction of Opposed-flow Flame model.
Technical Paper

Effects of Partial Oxidation in an Unburned Mixture on a Flame Stretch under EGR Conditions

2021-09-21
2021-01-1165
The purpose of the present study is to find a way to extend a combustion stability limit for diluted combustion in a spark-ignition (SI) gasoline engine which has a high compression ratio. This paper focuses on partial oxidation in an unburned mixture which is observed in the high compression engine and clarifies the effect of partial oxidation in an unburned mixture on the behavior of a flame stretch and the extinction limit. The behavior of the flame stretch was simulated using the detailed chemical kinetics simulation with the opposed-flow flame reactor model. In the simulation, the reactants which have various reaction progress variables were examined to simulate the flame stretch and extinction under the partial oxidation conditions. The mixtures were also diluted by complete combustion products which represent exhaust gas recirculation (EGR).
Technical Paper

Prediction of Soot Mass and Particle Size in a High-boosted Diesel Engine using Large Eddy Simulation

2021-09-21
2021-01-1168
Soot mass production was investigated in high-boosted diesel engine tests by changing various operating parameters. A mixed timescale subgrid model of large eddy simulation (LES) was applied to simulate the detailed mixture formation, combustion and soot formation influenced by turbulence in diesel engine combustion. The combustion model used a direct integration approach with an explicit ordinary differential equation (ODE) solver and additional parallelization by OpenMP. Soot mass production within a computation cell was determined from a phenomenological soot formation model developed by WASEDA University. The model was combined with the LES code and included the following important steps: particle inception, in which naphthalene was assumed to grow irreversibly to form soot; surface growth with the addition of C2H2; surface oxidation due to OH radicals and O2 attack; particle coagulation; and particle agglomeration.
Technical Paper

A Novel Integrated Series Hybrid Electric Vehicle Model Reveals Possibilities for Reducing Fuel Consumption and Improving Exhaust Gas Purification Performance

2021-09-21
2021-01-1244
This paper describes the development of an integrated simulation model for evaluating the effects of electrically heating the three-way catalyst (TWC) in a series hybrid electric vehicle (s-HEV) on fuel economy and exhaust gas purification performance. Engine and TWC models were developed in GT-Power to predict exhaust emissions during transient operation. These models were validated against data from vehicle tests using a chassis dynamometer and integrated into an s-HEV model built in MATLAB/Simulink. The s-HEV model accurately reproduced the performance characteristics of the vehicle’s engine, motor, generator, and battery during WLTC mode operation. It can thus be used to predict the fuel consumption, emissions, and performance of individual powertrain components. The engine combustion characteristics were reproduced with reasonable accuracy for the first 50 combustion cycles, representing the cold-start condition of the driving mode.
Technical Paper

A Study on Prediction of Unburned Hydrocarbons in Active Pre-chamber Gas Engine: Combustion Analysis Using 3D-CFD by Considering Wall Quenching Effects

2021-09-05
2021-24-0049
To reproduce wall quenching phenomena using 3D-CFD, a wall quenching model was constructed based on the Peclet number. The model was further integrated with the flame propagation model. Combustion analysis showed that that a large amount of unburned hydrocarbons (UHCs) remained in the piston clevis and small gaps. Furthermore, the model was capable of predicting the increase in UHC emissions when there was a delay in the ignition time. The flame front cells were plotted on Peters' premixed turbulent combustion diagram to identify transitions in the combustion states. It was found that the flame surface transitioned from corrugated flamelets through thin reaction zones to wrinkled flamelets and further to laminar flamelets, which led to wall quenching. The turbulent Reynolds number (Re) decreased rapidly due to the increase in laminar flame speed and flame thickness and the decrease in turbulent intensity and turbulent scale.
Technical Paper

Reaction Analysis and Modeling of Fast SCR in a Cu-Chabazite SCR Catalyst Considering Generation and Decomposition of Ammonium Nitrate

2021-09-05
2021-24-0073
In this study, reaction path analysis and modeling of NOx reduction phenomena by fast SCR reaction on a Cu-chabazite catalyst were conducted, considering the formation and decomposition of ammonium nitrate (NH4NO3). White crystals of NH4NO3 decompose at temperatures < 200 °C. Thus, the reaction behavior changes at 200 °C under fast SCR reaction conditions. NH4NO3 formation can occur on both Cu sites and Brønsted acid sites, which are active sites for NOx reduction in the Cu-chabazite catalyst, but it is unclear where NH4NO3 accumulates on the catalyst. Analyses using catalyst test pieces with different active sites were performed to estimate this accumulation. The results suggested that NH4NO3 accumulation does not depend on the presence of either Cu sites or Brønsted acid sites. Therefore, it is assumed that NH4NO3 can be accumulated everywhere on the catalyst, including on the zeolite framework. This phenomenon was included in the model as formation/accumulation sites S'.
Technical Paper

Avoidance Algorithm Development to Control Unrealistic Operating Conditions of Diesel Engine Systems under Transient Conditions

2021-09-05
2021-24-0025
Emission regulations are becoming tighter, and Real Driving Emissions (RDE) is proposed as a testing cycle for evaluating modern engine emissions under a wide operation range. For this reason, engine manufacturers have been developing a method to effectively assess engine performances and emissions under a wide range of transient conditions. Transient engine performances can be evaluated efficiently by applying time-series data created by chirp signals. However, when the time-series data produced by the chirp signal are used directly, the engine hardware may damage, and emission performances deteriorate drastically. It is therefore essential to develop a method to avoid these undesirable operating conditions. This work aims to develop an algorithm to avoid such unrealistic operation conditions for engine performance evaluation. A virtual diesel engine (VDE) model is developed based on a four-cylinder engine using GT-POWER software.
Technical Paper

Conversion Performance Prediction of Thermal-Deteriorated Three-Way Catalysts: Surface Reaction Model Development Considering Platinum Group Metals and Co-Catalyst

2021-09-05
2021-24-0077
Three-way catalyst (TWC) converters can purify harmful substances, such as carbon monoxide, nitrogen oxides, and hydrocarbons, from the exhaust gases of gasoline engines. However, large amounts of these substances may be emitted before the TWC reaches its light-off temperature during cold starts, and its performance may be impaired by thermal deterioration during high-load driving. In this work, a simulation model was developed using axisuite commercial software by Exothermia S.A to predict the light-off conversion performance of Pd/CeO2-ZrO2-Al2O3 catalysts with different degrees of thermal deterioration. The model considered detailed surface reactions and the main factor of the deterioration mechanism. In the detailed reaction mechanism, adsorption, desorption, and surface reactions of each gas species at active sites of the platinum group metal (PGM) particles were considered based on the Langmuir-Hinshelwood mechanism.
Technical Paper

Relationship between Turbulent Burning Velocity and Karlovitz Number under EGR Conditions

2020-09-15
2020-01-2051
The purpose of this paper is to find a universal law to predict a turbulent burning velocity under various operating conditions and engine specifications. This paper presents the relationship between turbulent burning velocity and Karlovitz number. The turbulent burning velocity was measured using a single-cylinder gasoline engine, which has an external Exhaust Gas Recirculation (EGR) system. In the experiment, various engine operating parameters, e.g. engine speed and EGR rates, and various engine specifications, i.e. different types of intake ports were tested. Karlovitz number was calculated with Three Dimensional Computational Fluid Dynamics (3D-CFD) and detailed chemical reaction calculation, which condition was based on the experiment. The experimental and calculation results show that turbulent burning velocity is predicted by using Karlovitz number in the engine conditions, which varies depending on engine speed, EGR rates and the designs of intake ports.
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