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SAE Truck & Off-Highway Engineering: February 2024

2024-02-15
Hyliion shifts focus from propulsion to power generation Prime power and EV charging are two areas that can benefit from the Karno linear generator beginning later this year. Intensifying pursuit of autonomous trucks Daimler Truck and Torc have established a clear roadmap that brings SAE level 4 trucks to the U.S. market by 2027. Commercial-truck EV fleets slow to grow Even for the largest players, the underdeveloped charging ecosystem is hampering commercial-truck fleets' electrification efforts.
Magazine

SAE Truck & Off-Highway Engineering: December 2023

2023-12-14
Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.
Magazine

SAE Truck & Off-Highway Engineering: October 2023

2023-10-12
Fuel cells ready for commercial deployment GM Hydrotec boss says hydrogen fuel cells now are a viable zero-emissions choice for work trucks, other transportation modes. Battery chemistries for construction EVs NMC and LFP lithium-ion batteries find favor in different regions as OEMs move to electrify larger excavators and loaders. Betting big on LFP battery cells for electric CVs Accelera by Cummins, Daimler Truck and Paccar collaborate to establish a 21-GWh dedicated factory in the U.S. with technology partner EVE Energy.
Magazine

Automotive Engineering: September 2023

2023-09-07
Light, fantastic! Plastics, steel and aluminum technologies that reduce weight and emissions recognized with 2023 Altair Enlighten Awards. Honda taps recycling firms for future EV batteries Recycling and reusing battery materials is a top priority for Honda as the vehicle maker targets 100% of its global automotive sales being electrified vehicles by 2040. Sensing to solve EV thermal challenges The complexities of electric-vehicle HVAC require new sensing solutions. An expert at TDK explains. Editorial Of moose and artificial intelligence Supplier Eye Moons aligning Magna's drop-in, off-road electric powertrain Tenneco opens engineering, simulation center in Poland Automaker coalition plans high-power charging network Fully charged in six minutes?
Magazine

SAE Truck & Off-Highway Engineering: August 2023

2023-08-10
Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.
Magazine

Autonomous Vehicle Engineering: July 2023

2023-07-06
Editorial The Level 3 conundrum continues The Navigator The subscriptions are coming for your wallet Kodiak Bearish on Spreading Truck Automation Kodiak Robotics' fifth-generation sensor stack and new SensorPods enhance sensor and GPU performance and improve power efficiency. Making Sense of Next-gen ADAS Sensing Experts at AutoSens 2023 explain how technology is right-setting the industry's driver-assist and autonomy ambitions. Simulation vs. Organizational Inertia The chief technical officer of simulation giant VI-grade says that even as it offers a wide range of solutions, some companies are slow to believe in the proven reductions in development time and cost. Self-driving Supercar! This year's iteration of Italy's classic-car-oriented Mille Miglia race showcased an audacious nod to the future: an autonomous high-performance Maserati.
Magazine

SAE Truck & Off-Highway Engineering: June 2023

2023-06-08
Volvo Trucks enters electrification's next phase With electric trucks already available, the OEM focuses on refining service and maintenance, expanding EV-certified dealerships and scaling production. Why agriculture will automate before on-highway Danfoss' top autonomy executive says automation will help overcome labor and technological challenges that would otherwise leave billions of dollars' worth of crops rotting in fields. Driver-in-the-loop for off-highway development Industrial and agricultural vehicle engineers can draw many of the same benefits from a driving simulator as passenger-car development teams.
Magazine

Aerospace & Defense Technology: June 2023

2023-06-01
Overcoming Machining Productivity Challenges with Aerospace Components Why the Turbomachinery Industry is Increasingly Bullish on Additive Manufacturing 3D-printed metal-alloys are answering critical needs for high fluid flow, high-pressure parts. Airborne Inspection Sensor Evolves with LiDAR, Mid-IR and Artificial Intelligence Air Force eVTOL Research and Development Programs Make Remote Pilot Progress Creating a Digital Gateway for RF Domain Will Advance Designs That Meet DoD Initiatives Understanding the Unique RF Interconnect Requirements for Ultra-Demanding Hypersonic Missile and Satellite Applications ADS-B Classification Using Multivariate Long Short-Term Memory This analysis extends previous research that used long short-term memory-fully convolutional networks to identify aircraft engine types from publicly available automatic dependent surveillance-broadcast (ADS-B) data.
Magazine

Automotive Engineering: June 2023

2023-06-01
Engineering at the new NVH frontier Electrification brings new benchmarks, tools and challenges to the ongoing battle with noise, vibration and harshness. Hydrogen storage in a box! Cylindrical tanks no longer are the only solution for storing high-pressure hydrogen gas. The future is looking decidedly square - and better for vehicle range and packaging. A connected approach to auxiliary battery control An 'intelligent' systems strategy ensures that an electrified vehicle's auxiliary battery has enough energy to meet basic loads, whether the vehicle is running or in park. Editorial The gas-station paradigm for EV charging Supplier Eye Electrification brings supplier value closer to home New Chinese EV feature ASSB tech Battery- and chip-analysis companies join to chop production time Setting guideposts for product liability and ethics in AI Lincoln unveils redesigned 2024 Nautilus SUV 2025 Ram 1500 REV offers class-leading big battery Product Briefs Spotlight: Noise & Vibration Tech
Magazine

Aerospace & Defense Technology: May 2023

2023-05-11
How Electrification and Autonomy Can Unlock the Potential of Unmanned Ground Vehicles VITA 90: Small Form Factors for UAVs and Other Space Constrained Platforms 3D Scanning Provides Key Weapon for Aerospace and Defense Manufacturing New Approach to Viscosity Enables Complex Motions in Soft Robots Ghoul Tool: The Weapon-Mountable Counter UAS Transmitter Autonomous Surveillance Technologies Relating to Dismounted Soldiers The development of the autonomous applications for dismounted Soldier systems is paramount to defeating our adversaries, such as China and Russia, in future combat. A comprehensive literature re-view is necessary to assist in defining the best path forward. Robust MADER: Decentralized Multiagent Drone Trajectory Planner Communication delays can be catastrophic for multiagent systems. However, most existing state-of-the-art multiagent trajectory planners assume perfect communication and therefore lack a strategy to rectify this issue in real-world environments.
Magazine

SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Magazine

SAE Truck & Off-Highway Engineering: February 2023

2023-02-09
Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.
Magazine

SAE Truck & Off-Highway Engineering: October 2022

2022-10-06
eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride
Magazine

SAE Truck & Off-Highway Engineering: August 2022

2022-08-04
Deere advances in-field autonomy While stereo cameras and computer vision guide Deere's "limited- release" 8R autonomous tractor, Bear Flag's lidar tech will augment future machines. Positioning to centimeter-level improves agriculture Precision-navigation approaches that emphasize backward compatibility help farms reap more value from autonomous operations. Funding, mandates fuel commercial-vehicle electrification Legislators provide the impetus to electrify trucks and buses, leading to several engineering challenges.
Magazine

Automotive Engineering: July/August 2022

2022-08-01
R1T Exposed! A comprehensive teardown of Rivian's pioneering electric pickup reveals praiseworthy build quality, innovative thinking…and some lapses in manufacturability. EVs drive NVH materials innovation Skateboard platforms, high-frequency motor noise push lower dB thresholds and new countermeasure solutions. Optimizing design for additive manufacturing Avoiding the pitfalls of 3D printing requires knowing the process limitations - and how to work around them. An expert at a leading AM specialist shares insights on getting it right. Real-time processors help drive the zonal E/E revolution With its new generation of software-compatible processors, NXP aims to accelerate systems consolidation and performance.
Magazine

SAE Truck & Off-Highway Engineering: June 2022

2022-06-01
Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.
Magazine

SAE Truck & Off-Highway Engineering: April 2022

2022-04-01
Predicting mobility in military operational scenarios U.S. Army leads a seven-year, multinational effort to develop new off-road vehicle mobility analysis methodology. Hitting the gas on hydrogen tech OEMs and global suppliers still are betting big on hydrogen propulsion as a solution for decarbonizing the heavy-duty trucking industry. BEV truck manufacturers charge ahead Several companies announced new product offerings and prototypes of BEVs at the NTEA Work Truck Week in Indianapolis. Editorial Maintaining EV chargers yet another challenge Precision tech the 'backbone' to CNH's digital strategy Purdue prototypes new EV fast-charge cable 3DEO unveils metal 3D-printing platform for mass production Paccar launches new 18-speed automated transmissions Lightning's eChassis targets commercial EVs Quantron launches 12-m battery-electric bus; fuel-cell variant to follow Q&A Chemours' Christina Spalding shares insights on the commercial-vehicle industry's shift to R-1234yf HVAC refrigerant.
Magazine

SAE Truck & Off-Highway Engineering: February 2022

2022-02-03
Hydrogen generates buzz in power generation Companies target stationary power applications to prove their hydrogen technology and to build scale until infrastructure expands for mobility. 'Mixed' approach to e-truck manufacturing Volvo Group CTO details the OEM's "mixed model assembly" strategy for battery and fuel-cell electric vehicles and provides insights on infrastructure and the transition to autonomous. Innovation at the intersection of disciplines Caterpillar alum Sri Srinath, Ph.D., focuses on more collaboration and mentoring in his new role as 2022 SAE International president.
Magazine

Automotive Engineering: January/February 2022

2022-02-01
The bi-directional bonus for EVs Bi-directional charging is a value-added feature that seems certain to help accelerate EV adoption. Lidar tech illuminates CES 2022 Lidar suppliers tout increased perception, smaller form factors and mass-production capabilities as the sensors begin moving to mainstream applications. Editorial Optimizing EV platforms for pickup trucks Supplier Eye Time to turn 'BEV' into a verb Valeo debuts new lidars, EV tech at CES 2022 Hyundai enters the metaverse via its PnD technology GM unveils 2024 Chevrolet Silverado EV Barra promises $30K EV SUV by fall 2023; automated driving by mid-decade Panasonic augments driver safety with new HUD tech Unique Helmholtz induction for new GM LT6 V8 Q&A Uwe Gackstatter, president of the Powertrain Solutions Division at Robert Bosch, on why markets will decide propulsion-tech mix - and ICE development can't cease.
Magazine

SAE Truck & Off-Highway Engineering: December 2021

2021-12-02
Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.
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