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Technical Paper

Improving Vehicle Stability and Comfort through Active Corner Positioning

2024-04-09
2024-01-2552
The emergence of new electric vehicle (EV) corner concepts with in-wheel motors offers numerous opportunities to improve handling, comfort, and stability. This study investigates the potential of controlling the vehicle's corner positioning by changing wheel toe and camber angles. A high-fidelity simulation environment was used to evaluate the proposed solution. The effects of the placement of the corresponding actuators and the actuation point on the force required during cornering were investigated. The results demonstrate that the toe angle, compared to the camber angle, offers more effect for improving the vehicle dynamics. The developed direct yaw rate control with four toe actuators improves stability, has a positive effect on comfort, and contributes to the development of new active corner architectures for electric and automated vehicles.
Technical Paper

Integrated Chassis Control for Energy-Efficient Operation of a 2WD Battery-Electric Vehicle with In-Wheel Propulsion

2024-04-09
2024-01-2550
Battery-electric vehicles (BEVs) require new chassis components, which are realized as mechatronic systems mainly and support more and more by-wire functionality. Besides better controllability, it eases the implementation of integrated control strategies to combine different domains of vehicle dynamics. Especially powertrain layouts based on electric in-wheel machines (IWMs) require such an integrated approach to unfold their full potential. The present study describes an integrated, longitudinal vehicle dynamics control strategy for a battery electric sport utility vehicle (SUV) with an electric rear axle based on in-wheel propulsion. Especially the influence of electronic brake force distribution (EBD) and torque blending control on the overall performance are discussed and demonstrated through experiments and driving cycles on public road and benchmarked to results of previous studies derived from [1].
Technical Paper

Methodologic Assessment of Brake-by-Wire System Modelling with Regard to Accuracy, Model Complexity and Optimization Efforts

2023-04-11
2023-01-0666
Brake-by-wire systems are an innovative and important component of modern high-performance and also electrified vehicles. Due to their decoupled architecture, they enable driver-independent vehicle dynamics control (e.g., brake torque blending) and easy integration of assistance functionalities (e.g. Emergency Brake Assist (EBA)). On the other hand, the development of these functions can cause high costs and development effort, and testing can be critical in case of improper gain tuning. Therefore, already in the concept phase, a large part of the testing is shifted to virtual environments and simulations that allow safe and reproducible experiments without damage. Therefore, suitable and reliable models are needed to represent reality as accurately as possible. This paper deals with the modelling of a purely electrohydraulic brake-by-wire system and a hybrid system with electrohydraulic brakes on the front axle and electromechanical brakes on the rear axle.
Technical Paper

Estimation of the Tire-Road Interaction Forces by using Pacejka’s Formulas with Combined Slips and Camber Angles

2023-04-11
2023-01-0646
The growing market demand for highly automated and autonomous vehicles and the need to equip vehicles with ever higher standards of comfort, safety and performance requires knowledge of physical quantities that are often difficult or expensive to measure directly. The absence of direct sensors, the difficulty of implementation, and their cost have led researchers to identify alternative solutions that allow estimating the physical quantity of interest by aggregating other available information. The interaction forces between tire and road are among the most significant. Given that the dynamics of a vehicle are strongly linked to the forces exchanged between the tire and the road, their knowledge is fundamental in the development of control systems aimed at improving performance in terms of handling, road holding or comfort. This paper presents a new technique for the estimation of tire-road interaction forces based on the integration of models and measures.
Technical Paper

Active Control of Camber and Toe Angles to Improve Vehicle Ride Comfort

2022-03-29
2022-01-0920
This paper is part of the European OWHEEL project. It proposes a method to improve the comfort of a vehicle by adaptively controlling the Camber and Toe angles of a rear suspension. The purpose is achieved through two actuators for each wheel, one that allows to change the Camber angle and the other the Toe angle. The control action is dynamically determined based on the error between the reference angle and the actual angles. The reference angles are not fixed over time but dynamically vary during the maneuver. The references vary with the aim of maintaining a Camber angle close to zero and a Toe angle that follows the trajectory of the vehicle during the curve. This improves the contact of the tire with the road. This solution allows the control system to be used flexibly for the different types of maneuvers that the vehicle could perform. An experimentally validated sports vehicle has been used to carry out the simulations. The original rear suspension is a Trailing-arm suspension.
Technical Paper

Electric Vehicle Corner Architecture: Driving Comfort Evaluation Using Objective Metrics

2022-03-29
2022-01-0921
The presented paper is dedicated to the driving comfort evaluation in the case of the electric vehicle architecture with four independent wheel corners equipped with in-wheel motors (IWMs). The analysis of recent design trends for electrified road vehicles indicates that a higher degree of integration between powertrain and chassis and the shift towards a corner-based architecture promises improved energy efficiency and safety performances. However, an in-wheel-mounted electric motor noticeable increases unsprung vehicle mass, leading to some undesirable impact on chassis loads and driving comfort. As a countermeasure, a possible solution lies in integrated active corner systems, which are not limited by traditional active suspension, steer-by-wire and brake-by-wire actuators. However, it can also include actuators influencing the wheel positioning through the active camber and toe angle control.
Journal Article

Fail-Safe Study on Brake Blending Control

2021-04-06
2021-01-0983
Battery electric vehicles (BEV) share the ability of regenerative braking since they are equipped with two independent types of deceleration devices, namely the electric motor working as a generator and the friction brakes. Correct interaction of these systems in terms of driving safety and energy efficiency is a function of the Brake Blending Control. Individual electric motors for each wheel and a decoupled brake system provides the Brake Blending with a high design flexibility that allows significant advantages regarding energy consumption, brake performance, and driving comfort. This paper is focusing on the fail behaviour and analyses the robustness and redundancy abilities of such systems against various error scenarios. For this purposes, a distributed x-in-the-loop environment, consisting of dedicated simulation and hardware testing components, is introduced.
Journal Article

Design and Testing of ABS for Electric Vehicles with Individually Controlled On-Board Motor Drives

2014-08-01
2014-01-9128
The paper introduces the results of the development of anti-lock brake system (ABS) for full electric vehicle with individually controlled near-wheel motors. The braking functions in the target vehicle are realized with electro-hydraulic decoupled friction brake system and electric motors operating in a braking mode. The proposed ABS controller is based on the direct slip and velocity control and includes several main blocks for computing of predictive (feedforward) and reactive (feedback) brake torque, wheel slip observer, slip target adaptation, and the algorithm of brake blending between friction brakes and electric motors. The functionality of developed ABS has been investigated on the HIL test rig for straight-line braking manoeuvres on different surfaces with variation of initial velocity. The obtained experimental results have been compared with the operation of baseline algorithm of a hydraulic ABS and have demonstrated a marked effect in braking performance.
Technical Paper

Kinematic Discrepancy Minimization for AWD Terrain Vehicle Dynamics Control

2010-10-05
2010-01-1895
Stability of motion, turnability, mobility and fuel consumption of all-wheel drive terrain vehicles strongly depends on engine power distribution among the front and rear driving axles and then between the left and right wheels of each axle. This paper considers kinematic discrepancy, which characterizes the difference of the theoretical velocities of the front and rear wheels, as the main factor that influences power distribution among the driving axles/wheels of vehicles with positively locked front and rear axles. The paper presents a new algorithm which enables minimization of the kinematic discrepancy factor for the improvement of AWD terrain vehicle dynamics while keeping up with minimal power losses for tire slip. Three control modes associated with gear ratio control of the front and rear driving axles are derived to provide the required change in kinematic discrepancy. Computer simulation results are presented for different scenarios of terrain and road conditions.
Journal Article

Advancement of Vehicle Dynamics Control with Monitoring the Tire Rolling Environment

2010-04-12
2010-01-0108
One of the most important challenges for electronic stability control (ESC) systems is the identification and monitoring of tire rolling environment, especially actual tire-road friction parameters. The presented research considers an advanced variant of the ESC system deducing the mentioned factors based on intelligent methods as fuzzy sets. The paper includes: Overview of key issues in prototyping the algorithms of Electronic Stability Control. Case study for vehicle model. Procedures for monitoring of tire rolling environment: theoretical backgrounds, computing methods, fuzzy input and output variables, fuzzy inference systems, interface with ESC algorithm. Case study for ESC control algorithm. Examples of simulation using Hardware-in-the-Loop procedures. The proposed approach can be widely used for the next-generation of ESC devices having the close integration with Intelligent Transport Systems.
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