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Technical Paper

Wear Behavior of Hard Ceramic Coatings by Aluminum Oxide– Aluminum Titanate on Magnesium Alloy

2024-02-23
2023-01-5109
Magnesium and its alloys are promising engineering materials with broad potential applications in the automotive, aerospace, and biomedical fields. These materials are prized for their lightweight properties, impressive specific strength, and biocompatibility. However, their practical use is often hindered by their low wear and corrosion resistance. Despite their excellent mechanical properties, the high strength-to-weight ratio of magnesium alloys necessitates surface protection for many applications. In this particular study, we employed the plasma spraying technique to enhance the low corrosion resistance of the AZ91D magnesium alloy. We conducted a wear analysis on nine coated samples, each with a thickness of 6mm, to assess their tribological performance. To evaluate the surface morphology and microstructure of the dual-phase treated samples, we employed scanning electron microscopy (SEM) and X-ray diffraction (XRD).
Technical Paper

Experimental Investigation on the Mechanical Properties of Date Seed and Neem Gum Powder Added Natural Composites

2024-02-23
2023-01-5150
The experimental investigation aims to improve natural composite materials aligned with feasible development principles. These composites can be exploited across several industries, including the automobile and biomedical sectors. This research employs date seed powder and neem gum powder as reinforcing agents, along with polyester resin as the base material. The fabrication route comprises compression moulding, causing the production of the natural composite material. This study focuses extensively on mechanical characteristics such as tensile strength, flexural strength, hardness, and impact resistance to undergo comprehensive testing. Furthermore, the chemical properties of the composites are examined using the FTIR test to gain understanding by integrating different proportions of date seed powder (5%, 10%, 15%, and 20%) and neem gum powder (0%, 3%, 6%, and 9%) in the matrix phase.
Technical Paper

Application of Desirability Approach to Determine Optimal Turning Parameters

2024-02-20
2024-01-5022
Aluminum alloys are employed in agricultural equipment, aerospace sectors, medical instruments, machinery, automobiles, etc. due to their physical and mechanical characteristics. The geometrical shape and size of the parts are modified in turning operation by using a single-point cutting tool. A356 aluminum alloy is widely used in various engineering sectors, hence there is a necessity to produce A-356 components with quality. The inappropriate cutting parameters used in turning operation entail high production costs and reduce tool life. Box–Behnken design (BBD) based on response surface methodology (RSM) was used to design the experiments such that the experiment trials were conducted by varying cutting parameters like N-spindle speed (rpm), f-feed rate (mm/rev), and d-depth of cut (mm). The multi-objective responses, such as surface roughness (SR) and metal removal rate (MRR) were analyzed with the desirability method.
Research Report

The Use of eVTOL Aircraft for First Responder, Police, and Medical Transport Applications

2023-09-26
EPR2023020
Advancements in electric vertical takeoff and landing (eVTOL) aircraft have generated significant interest within and beyond the traditional aviation industry. One particularly promising application involves on-demand, rapid-response use cases to broaden first responders, police, and medical transport mission capabilities. With the dynamic and varying public service operations, eVTOL aircraft can offer potentially cost-effective aerial mobility components to the overall solution, including significant lifesaving benefits.
Standard

Breath-Based Alcohol Detection System

2023-05-22
CURRENT
J3214_202305
This SAE Standard establishes the performance specifications for the zero-tolerance breath alcohol detection system to reduce the risks of driving under the influence of alcohol. It defines the accuracy and precision requirements of the breath alcohol concentration (BrAC) measurement, as well as the acceptability criteria and key parameters to test these requirements. Additionally, this standard sets the performance requirements of the system for ethanol sensitivity, the response time, and the electrical, mechanical, and environmental conditions the system may encounter throughout the lifespan of the vehicle.
Technical Paper

Medical Cargo Delivery using Blockchain Enabled Unmanned Aircraft Systems

2022-05-26
2022-26-0003
Significant growth of Unmanned Aerial Vehicles (UAV) has unlocked many services and applications opportunities in the healthcare sector. Aerial transportation of medical cargo delivery can be an effective and alternative way to ground-based transport systems in times of emergency. To improve the security and the trust of such aerial transportation systems, Blockchain can be used as a potential technology to manage, operate and monitor the entire process. In this paper, we present a blockchain network solution based on Ethereum for the transportation of medical cargo such as blood, medicines, vaccines, etc. The smart contract solution developed in solidity language was tested using the Truffle program. Ganache blockchain test network was employed to host the blockchain network and test the operation of the proposed blockchain model. The suitability of the model is validated in real-time using a UAV and all the flight data are captured and uploaded into the blockchain.
Journal Article

Investigation of Hot Corrosion Behavior on QE22A-Magnesium Silver Alloy through Steaming Method

2022-03-03
Abstract The hot corrosion studies for the die-casted magnesium (Mg) silver (Ag) alloys are carried out through the steam heating route. The Magnesium Silver (QE22A) alloy is fixed under the top lid of the pressure cooker (2 liters) and filled with water and 5% salt (NaCl) solution. The specimens are treated with different time intervals (10, 20, and 30 minutes), with the steam temperature maintained at 100°C around the specimen. The results showed an increase in the corrosion rate with the increase in the steaming time. Further, after the specimens have cooled down to room temperature, similar experiments are repeated for the second and third cycles. Here the formation of the oxide layers over the specimen has reduced the corrosion rate. The structural, surface study was carried out through scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy-dispersive spectroscopy (EDS) to know the corrosion behavior on the specimen.
Technical Paper

Development and Calibration of the Large Omnidirectional Child ATD Head Finite Element Model

2021-04-06
2021-01-0922
To improve the biofidelity of the currently available Hybrid III 10-year-old (HIII-10C) Anthropomorphic Test Device (ATD), the National Highway Traffic Safety Administration (NHTSA) has developed the Large Omnidirectional Child (LODC) ATD. The LODC head is a redesigned HIII-10C head with mass properties and modified skin material required to match pediatric biomechanical impact response targets from the literature. A dynamic, nonlinear finite element (FE) model of the LODC head has been developed using the mesh generating tool Hypermesh based on the three-dimensional CAD model. The material data, contact definitions, and initial conditions are defined in LS-PrePost and converted to LS-Dyna solver input format. The aluminum head skull is stiff relative to head flesh material and was thus modeled as a rigid material. For the actual LODC, the head flesh is form fit onto the skull and held in place through contact friction.
Training / Education

Aviation Parts to Medical Devices Bridging the Gap

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. This one-day program is designed to provide introductory information for those organizations who are considering transitioning from the Aeronautic, Space and Defense industry to the Food & Drug Administration (FDA), Medical Device Manufacturing market. Reviewing essential information necessary to understand and successfully begin the journey to FDA Medical Device approval, this course will examine many of the controls between the AS9100 Standard and FDA Regulations and identify the similarities.
Research Report

Unsettled Topics on Nondestructive Testing of Additively Manufactured Parts in the Mobility Industry

2020-09-29
EPR2020017
Additive manufacturing (AM) technology, also known as 3D printing, has transitioned from concepts and prototypes to part-for-part substitution and the creation of unique AM-specific part geometries. These applications are increasingly present in demanding, mission-critical fields such as medicine and aerospace, which require materials with certain thermal, stiffness, corrosion, and static loading properties. To advance in these arenas, metallic, ceramic, and polymer composite AM parts need to be free from discontinuities. The manufacturing processes have to be stable, robust, and repeatable. And the nondestructive testing (NDT) technology and inspection methods will need to be sufficiently capable and reliable to ensure that discontinuities will be detected to prevent the components from being accepted for use. As the second installment of a six-part series of SAE EDGE™ Research Reports on AM, this one discusses the need, challenges, technologies, and opportunities for NDT in AM.
Magazine

Tech Briefs: April 2018

2018-04-01
Laser Detecting Systems Enhancing Survivability and Lethality on the Battlefield Designing With Plastics for Military Equipment Engine Air-Brakes Paving the Way to Quieter Aircraft Nett Warrior Enhancing Battlefield Connectivity and Communications XPONENTIAL 2018 - An AUVSI Experience Communications in Space: A Deep Subject First Air-Worthy Metal-Printed RF Filter Ready for Takeoff Validation of Automated Prediction of Blood Product Needs Algorithm Processing Continuous Non-Invasive Vital Signs Streams (ONPOINT4) Using a combination of non-invasive sensors, advanced algorithms, and instruments built for combat medics could reduce hemorrhaging and improve survival rates. Calculation of Weapon Platform Attitude and Cant Using Available Sensor Feedback Successful development of mobile weapon systems must incorporate operation on sloped terrain.
Technical Paper

Human Foot-Ankle Injuries and Associated Risk Curves from Under Body Blast Loading Conditions

2017-11-13
2017-22-0006
Under body blast (UBB) loading to military transport vehicles is known to cause foot-ankle fractures to occupants due to energy transfer from the vehicle floor to the feet of the soldier. The soldier posture, the proximity of the event with respect to the soldier, the personal protective equipment (PPE) and age/sex of the soldier are some variables that can influence injury severity and injury patterns. Recently conducted experiments to simulate the loading environment to the human foot/ankle in UBB events (~5ms rise time) with variables such as posture, age and PPE were used for the current study. The objective of this study was to determine statistically if these variables affected the primary injury predictors, and develop injury risk curves. Fifty below-knee post mortem human surrogate (PMHS) legs were used for statistical analysis. Injuries to specimens involved isolated and multiple fractures of varying severity.
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