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Wheels and tires on vehicles, are often directly (or indirectly) involved in collisions with other vehicles or fixed objects. In this study, the effects of the pneumatic tire and rim, as it contributes to a dynamic collision, was isolated and studied. A total of 15 mounted tires of various common sizes were selected to conduct 35 dynamic impact tests into the flat face of an instrumented concrete barrier. The tires and rims used in the tests ranged from heavy truck, light truck, down to common passenger vehicle tires. Each of the 15 tires and rims were impact tested individually to failure in order to explore the dynamic response and performance of pneumatic tires in collisions. Of the 35 tests, 28 were conducted with a single tire and rim configuration and 7 tests were conducted simulating a dual truck tire configuration. It was determined that the coefficient of restitution for 22 of the tire impacts into the rigid flat faced barrier were remarkably similar, around 0.9 ± 0.1.

A follow-up study on rollover testing was conducted along a section of a remote rural highway using six full-size sport utility vehicles (SUVs) of differing makes and models. The vehicles were instrumented and towed to highway speeds before being released, at which point an automated steering controller steered the vehicles through a series of maneuvers intended to result in rollover. A total of eight tests were conducted and documented, six rollovers and two non-rollover events. The six rollover events provide trip and tumbling conditions for each vehicle. The two non-rollover attempts produced cornering tire marks and allowed for the documentation of near roll conditions for the two out-of-control vehicles. All eight tests presented are instrumented real-world type tests that were later correlated based upon the data obtained.

Three full-size sedans were towed to highway speeds along a section of a remote rural highway. Upon release, an automated steering controller steered the vehicles through a series of maneuvers intended to result in rollover. Repeated attempts to roll each vehicle were made until rollover resulted. Non-rollover attempts produced cornering tire marks by the out-of-control vehicle. Out of numerous runs, 3 rollover and 2 non-rollover tests were selected for documentation and analysis. One additional steer-induced rollover test is presented that was conducted along a simulated road section at a closed test-track facility. All six tests presented are instrumented real-world type tests that were later reconstructed based upon the data obtained from on-board instrumentation, videotape, survey measurements, and still photographs obtained of each respective test.

A decade ago, James, et.al. published a detailed study of the available NASS data on severe rear impacts, with findings that “… stiffened or rigid seat backs will not substantially mitigate severe and fatal injuries in rear impacts.” No field accident study has since been advanced which refutes this finding. Advocates of rigidized seat backs often point to specific cases of severe rear impacts in which MAIS 4+ injuries are associated with seat back deformation, coupled with arguments supporting stiffer seatback designs. These arguments are generally based upon laboratory experiments with dummies in normal seating positions. Recent field accident data shows that generally, in collisions where the majority of societal harm is created, yielding seats continue to provide benefits, including those associated with whiplash associated disorders (WAD).

The BSAN crash pulse model has been shown to provide useful information for restraint sensing evaluation and for structural force-displacement studies in flat fixed rigid barrier (FFRB) crashes. This paper demonstrates a procedure by which the model may be extended for use with central and offset vehicle to vehicle (VTV) crashes through appropriate combinations of vehicle parameters.

The original Malibu II study, conducted by Bahling et al, found that neck compression loading in rollover crashes is caused by the occupant moving toward the ground and therefore, roof crush was not causally related to the loading. Some have disputed this finding claiming that the occupant does not “dive toward the roof,” but rather, the roof “moves in” toward the occupant, and that roof deformation is the primary cause of cervical spine injuries in rollover crashes. The original study included a detailed analysis of film and force transducer data for 10 Potentially Injurious Impacts (PII's). This paper presents an independent analysis of these 10 PII's and one additional PII. This analysis uses the film and transducer data to evaluate the timing of roof deformation and neck loading, the magnitude of roof deformation at the time of peak neck load, and the motion of the vehicle and occupants in the inertial reference system.

Understanding of events within the history of a crash, and estimation of the severity of occupant interior collisions depend upon an accurate assessment of crash duration. Since this time duration is not measured independently in most crash test reports, it must usually be inferred from interpretations of acceleration data or from displacement data in high-speed film analysis. The significant physical effects related to the crash pulse are often essential in reconstruction analyses wherein the estimation of occupant interior “second collision” or airbag sensing issues are at issue. A simple relation is presented and examined which allows approximation of the approach phase and separation phase kinematics, including restitution and pulse width. Building upon previous work, this relation allows straightforward interpretation of test data from related publicly available test reports.

Field experience has consistently indicated that lap-only belts and lap-shoulder belts perform well and about equally in prevention of fatalities and serious injuries in the rear seating positions. Analyses based on overall usage and injury figures from the Fatal Analysis Reporting System (FARS), double-pair analysis of FARS data, and still older data bases have shown that, in the rear outboard seating positions, injury rates are about the same for lap-only and lap-shoulder belted crash occupants. Although sparse, recently available field data from the 1988-2001 National Analysis Sampling System / Crashworthiness Data System (NASS/CDS) files confirm the finding that, when used by rear seat occupants, lap-only belts perform about equally with lap-shoulder belts as countermeasures for serious and fatal injury in severe frontal crashes.

Damage analysis methods in accident reconstruction use an estimate of vehicle stiffness together with measured crush to calculate crush energy, closing speed, and vehicle delta-V. Stiffness is generally derived from barrier crash test data. The accident being reconstructed often involves one or more conditions for which vehicle stiffness is not well defined by existing crash tests. Massive moving barrier (MMB) testing is introduced as a tool to obtain additional and accident specific stiffness coefficients applicable for reconstruction. The MMB impacts a stationary vehicle of similar structure as the accident vehicle under accident-specific conditions like impact location, angle, over-ride / under-ride, offset and damage energy. A rigid or deformable structure is mounted to the front of the MMB, representative of the impacting structure in the accident. Four illustrative tests are presented.

The National Highway Traffic Safety Administration (NHTSA) has recently opened a rulemaking docket seeking comments on the design of automobile seats and their performance in rear Impacts. There are two philosophies of seat design: one advocates rigid seats, the other advocates seats which yield in a controlled manner. A review of the legislative history of seat back design standards indicates that yielding seats have historically been considered a better approach for passenger cars. The design characteristics of current production automobile seats are evaluated and show no significant changes over the past three decades. Concerns about the performance of rigid seat backs in real world rear impacts are discussed, specifically increased injury exposure due to ramping, rebound and out-of-position occupants.

Recent detailed field accident data are examined with regard to injuries associated with rear impacts. The distribution of “Societal Harm” associated with various injury mechanisms is presented, and used to evaluate the performance of current seat back and restraint system designs. Deformation associated with seat back yield is shown to be beneficial in reducing overall Societal Harm in rear impacts. The Societal Harm associated with ejection and contact with the vehicle rear interior (the two injury mechanisms addressed by a rigid seat approach), is shown to be minimal. The field accident data also confirm that restraint usage in rear impacts has a substantial injury-reducing effect. Laboratory tests and computer simulations were run to investigate the mechanism by which seat belts protect occupants in rear impacts.

Impact tests were conducted on thirty-one unembalmed human cadaver heads. Impacts were delivered to the temporo-parietal region of fixed cadavers by two, different sized, flat-rigid impactors. Yield fracture force and stiffness data for this region of the head are presented. Impactor surfaces consisted of a 5 cm2 circular plate and a 52 cm2 rectangular plate. The average stiffness value observed using the circular impactor was 1800 N/mm, with an average bone-fracture-force level of 5000 N. Skull stiffness for the rectangular impactor was 4200 N/mm, and the average fracture-force level was 12,500 N.

The appropriateness of the set of eight frontal stiffness coefficients used by the CRASH3 program to estimate vehicle deformation energy (and to subsequently derive estimates of vehicle delta-V) is examined. This examination consists of constructing so-called CRASH energy plots based on 402 frontal fixed barrier impact tests contained in the NHTSA's Vehicle Test Center Data Base (VTCDB) digital tape file. It is concluded that the use of category coefficients within the CRASH3 program can result in large delta-V errors, reaffirming the inappropriateness of this program for use in individual accident reconstructions. The use of the CRASH3 category stiffness coefficients is seen to generally overestimate vehicle energy absorption for vehicles with small amounts of frontal crush and to underestimate vehicle energy absorption for vehicles sustaining large crush.

Collision Safety Engineering, Inc. (CSE), has developed a test prototype system to protect occupants during lateral impacts. It is an inflatable system that offers the potential of improved protection from thoracic, abdominal and pelvic injury by moving an impact pad into the occupant early in the crash. Further, it shows promise for head and neck protection by deployment of a headbag that covers the major target areas of B-pillar, window space, and roofrail before head impact. Preliminary static and full-scale crash tests suggest the possibility of injury reduction in many real-world crashes, although much development work remains before the production viability of this concept can be established. A description of the system and its preliminary testing is preceded by an overview of side impact injury and comments on the recent NHTSA Rule Making notices dealing with side-impact injury.

Results indicate the need for a redesigned Hybrid III face capable of accurate force and acceleration measurements. New instrumentation and methods for facial fracture detection were developed, including the application of acoustic emissions. Force/ deflection information for the human cadaver head and the Hybrid III ATD were generated for the frontal, zygomatic, and maxillary regions.

Nineteen sled impact tests were conducted simulating a frontal collision exposure for an unrestrained driver. The deceleration sled buck configuration utilized the passenger compartment of a late model compact passenger vehicle, a rigid driver's seat, and a custom fabricated energy-absorbing steering column and wheel assembly. Sled impact velocities ranged from 24.1 to 42.6 km/hr. The purpose of the study was to investigate the kinematic and kinetic interaction of the driver and the energy-absorbing steering assembly and their relationship to the thoracic/abdominal injuries produced. The similarities and differences between human cadaver and anthropomorphic dummy subjects were quantified.

Results of two studies concerning the interrelationship of velocity, compression and injury in blunt thoracic impact to anesthetized swine have been combined to provide a data base of forty-one experiments. impact velocity ranged from ∼8-30 m/s and applied normalized chest compression from ∼0.10-0.30. Experimental subjects were suspended in the spine-horizontal position and loaded midsternally through a 150 mm diameter, flat rigid disk on an impacting mass propelled upward from below. Measurements and computations included sternal and spinal accelerations, intracardiovascular overpressures, physiological responses, injury, as assessed by necropsy, and different forms of the velocity and compression exposure severity parameters. The significance of both compression and velocity as parameters of impact exposure severity is clearly demonstrated. Qualitatively, exacerbation of injury was seen when either variable was increased with the other held constant.

An economical alternative technique is presented for obtaining vehicle frontal crush characteristics from a series of repeated low speed barrier crashes. Results were analyzed using a technique of linear correlation of residual crush depth with a defined crush energy parameter. The data compared closely with crashes reported in the literature, and suggested that the structure exhibits only a slight strain rate sensitivity. Crush energy is shown to correlate well with dynamic crush depth. Relations among dynamic and residual crush and recovery distance are reported, Velocity restitution is shown to be about constant at 15% over the impact velocity range employed. A force-deflection relation based on the offset force linear harmonic oscillator theory is suggested, shown to agree quite well with data. Repeated crash testing can be an effective method to obtain information needed for development of analytical and predictive tools useful in design and reconstruction.

This paper summarizes the development of an Instrumented faceform which can record time histories of impact-related pressures at fifty-two locations over the entire face of a Hybrid 2 crash dummy skull. Pressures are measured by using piezo-electric, thin-plastic films; a high-speed, multiplex data acquisition system; signal conditioning; a software-controlled computerized data reduction and recording scheme; and a submergence calibration technique. The construction of the modified dummy face and the calibration gear are discussed. Examples of preliminary laboratory impact test results are presented. Theory and techniques relating to signal processing software, microprocessor controlled random-access-memory data-retrieval system and system calibration are also discussed. It is hoped that this tool, now undergoing final development and verification testing, will find extensive use in the evaluation and safety-related design of vehicle interiors and occupant restraints.

A vehicle trajectory simulation called VTS has been developed as an aid for reconstruction of automobile accidents. The two dimensional vehicle has longitudinal, lateral and yaw degrees of freedom, a point mass at the center of gravity) yaw inertia about the center of gravity and four contact points (“tires”) which can be arbitrarily positioned. No collision or aerodynamic forces are modeled. The traction surface is represented as a flat plane with a specified nominal friction coefficient. Several quadrilateral “patches” may be applied to the surface to change the friction coefficient in specific regions. User vehicle control consists of timewise tables for steering angle and traction coefficient for each of the four wheels. When used individually or in conjunction with other computer modules, VTS provides a convenient, accurate modular tool for trajectory simulation.