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Proton Exchange Membrane (PEM) Fuel Cell (FC) presents itself as a promising technology in view of zero-tailpipe emission vehicles. In addition, the constant development of renewable energy sources will lead to an increase in green hydrogen availability, and thus completely eliminate emissions for devices that use H2 as an energy vector. However, PEM FCs are still far from being fully developed as a technology: thermal and water management are the main issues that researchers are studying through experiments and Computational Fluid Dynamics (CFD) simulations. For the numerical approach, H2O removal models often consider a simplified flat surface, but the microgeometry of the Gas Diffusion Layer (GDL) has a leading role in determining the critical dimension for droplet detachment and how much resistance the surface poses to water sliding. The aim of this paper is to investigate the influence of droplets number on a GDL.

In the modern GDI systems, the optimization of the fuel injection process is essential to prepare an air-fuel mixture capable to promote efficient combustion and reduce fuel consumption and pollutant emissions. A key feature for a better atomization is the fuel injection pressure. The increasing of the injection pressure is considered a good way for particle number (PN) reduction due to improved spray atomization, faster evaporation and better mixture formation. In this paper, a multi-hole GDI injector was tested to investigate the effects of very high injection pressures (IVHP), in addition to different ambient densities and temperatures, on the fuel spray morphology, in a cycle-resolved images analysis. Commercial gasoline was injected at the pressures ranging between 40.0 to 70.0 MPa, at gas densities varying between 1.12 to 11.5 kg/m3, and gas temperature up to 200°C.

It is well known that ethanol can be used in spark-ignition (SI) engines as a pure fuel or blended with gasoline. High enthalpy of vaporization of alcohols can affect air-fuel mixture formation prior to ignition and may form thicker liquid films around the intake valves, on the cylinder wall and piston crown. These liquid films can result in mixture non-homogeneities inside the combustion chamber and hence strongly influence the cyclic variability of early combustion stages. Starting from these considerations, the paper reports an experimental study of the initial phases of the combustion process in a single cylinder SI engine fueled with commercial gasoline and anhydrous ethanol, as well as their blend (50%vol alcohol). The engine was optically accessible and equipped with the cylinder head of a commercial power unit for two-wheel applications, with the same geometrical specifications (bore, stroke, compression ratio).

Alternative diesel fuels from renewable sources (biodiesels) have increased significantly interest due to their potential CO₂ emission benefits, capability to reduce unburned hydrocarbons and particulate matter emissions, biodegradability and non-toxicity. Biodiesels undergo ageing effects due to autoxidation processes of their molecular chains. Ageing leads to a variety of decomposition products like peroxides, alcohols, aldehydes and carboxylic acids. They are detectable as alterations of chemical properties, odor and taste (rancidity). The characteristics of Rapeseed Methylester (RME), RME aged and diesel sprays have been analyzed for different injection strategies in engines. The tests have been performed on a Bosch second generation common rail solenoid-driven fuel injection system capable of 160 MPa maximum injection pressure, fitted on EURO5 diesel engine for passenger car applications.

This paper reports the study of the effects of alternative diesel fuel and the impact for the air-fuel mixture preparation. The injection process characterization has been carried out in a non-evaporative high-density environment in order to measure the fuel injection rate and the spatial and temporal distribution of the fuel. The injection and vaporization processes have been characterized in an optically accessible single cylinder Common Rail diesel engine representing evaporative conditions similar to the real engine. The tests have been performed by means of a Bosch second generation common rail solenoid-driven fuel injection system with a 7-holes nozzle, flow number 440 cc/30s @100bar, 148deg cone opening angle (minisac type). Double injection strategy (pilot+main) has been implemented on the ECUs corresponding to operative running conditions of the commercial EURO 5 diesel engine.

The paper aims at performing an environmental and energetic optimization of a naturally aspirated, light-duty direct injection (DI) diesel engine, equipped with a Common Rail injection system. Injection modulation into up to three pulses is considered starting from an experimental campaign conducted under non-evaporative conditions in a quiescent optically-accessible cylindrical vessel containing nitrogen at different densities. The engine performances in terms of power and emitted NOx and soot are reproduced by multidimensional modelling of the in-cylinder processes. The radiated noise is evaluated by resorting to a recently developed methodology, based on the decomposition of the CFD 3D computed in-cylinder pressure signal. Once validated, both the CFD and the acoustic procedures are applied to the simulation of the prototype engine and are coupled to an external optimizer with the aim of minimizing fuel consumption, pollutant emissions and radiated noise.

The match among the increasing performance demands and the stringent requirements of emissions and the fuel consumption reduction needs a strong evolution in the two-wheel vehicle technology. In particular, many steps forward should be taken for the optimization of modern small motorcycles and scooters at low engine speeds and high loads. To this aim, detailed understanding of thermo-fluid dynamic phenomena that occur in the combustion chamber is fundamental. In this work, low-cost solutions are proposed to optimize ported fuel injection spark ignition (PFI SI) engines for two-wheel vehicles. The solutions are based on the change of phasing and on the splitting of the fuel injection in the intake manifold. The experimental activities were carried out in the combustion chamber of a single-cylinder 4-stroke optical engine fuelled with European commercial gasoline. The engine was equipped with a four-valve head of a commercial scooter engine.

High spatial and temporal resolution optical techniques were applied in a spark ignition (SI) engine in order to investigate the thermal and fluid dynamic phenomena occurring during the combustion process. The experiments were realized in the combustion chamber of an optically accessible single-cylinder port-fuel injection (PFI) SI engine. The engine was equipped with a four-valve head and with an external boost device. Two fuel injection strategies at closed-valve and open-valve occurring at wide open throttle were tested. Cycle-resolved digital imaging was used to follow the flame kernel growth and flame front propagation. Moreover, the effects of an abnormal combustion due to the firing of fuel deposition near the intake valves and on the piston surface were investigated. Natural emission spectroscopy in a wide wavelength range from ultraviolet to infrared was applied to detect the radical species that marked the combustion phenomena in the selected operating conditions.

GM Powertrain Europe and Istituto Motori CNR have undergone a research project aimed at studying the effects on engine performance, emissions and fuel consumption of alternative diesel fuels, from both first (FAME) and second (GTL) generation. The present paper reports some of the results achieved studying the impact on injection and spray behavior of rapeseed and soybean methyl-esters, as well as of GTL diesel blends. The test were performed on a Bosch second generation common rail solenoid-driven fuel injection system capable of 1600bar maximum injection pressure, fitted on GM 1.9L Euro4 diesel engine for passenger cars. The characterization of the injection process has been carried out in terms both of fuel injection rate, as well as of spatial and temporal fuel distribution in a quiescent non-evaporative optically accessible chamber.

The flame front propagation in normal and abnormal combustion was investigated. Cycle-resolved flame emission imaging was applied in the combustion chamber of a port fuel injection boosted spark ignition engine. The engine was fuelled with a mixture of 90% iso-octane and 10% n-heptane by volume (PRF90). The effect of fuel injection phasing was studied. The combustion process was followed from the flame kernel formation until the opening of the exhaust valves. Different phenomena correlated to the abnormal combustion were analysed. Detailed information on ignition surfaces, end-gas auto-ignitions and knock were obtained. The appearance of autoignition centres in the end gas was evaluated in terms of timing, location and frequency of occurrence.

Electronic engine controls based on non-intrusive diagnostics can significantly help in complying with the stricter and stricter regulations on pollutants emissions and fuel consumption. The aim of this paper is the use of a low-cost linear capacitive accelerometer placed on the engine block for non-intrusive diagnosis of combustion process in spark ignition engines. In particular, good correspondences between the engine block vibrations and the combustion pressure signal were obtained. The angular position of pressure peak evaluated by accelerometer data can be used in a closed-loop control system for real time control of spark advance.

An experimental evaluation of the impact of the diesel/biodiesel blends is presented in terms of engine performances and pollutant emission analysis. In-cylinder combustion evolution and injection law characterization were carried out on a single cylinder engine, on an optical single cylinder engine and on an injection test rig. Different diesel/biodiesel blends were tested at three operating points, representative of the NEDC cycle. Increasing the biodiesel percentage a reduction mainly in terms of smoke emission was observed. The engine performance as well as the other pollutant emissions were not substantially changed. Therefore this study confirms the benefits of the biodiesel use also on the current automotive engines, reducing simultaneously their environmental impact in terms of GHG and smoke emissions.

A satisfactory answer to the future severe normative on emissions and to the market request for spark ignition engines seems to be the use of downsized engines for passenger cars. Downsizing permits the increase in engines power and torque without the increase in cylinder capacity. The downsizing benefits are evident at part loads; on the other hand, more work should be done to optimize boosted engines at higher and full load. To this goal, a detailed knowledge of the thermo-fluid dynamic processes that occur in the combustion chamber is fundamental. The aim of this paper is the experimental investigation of the effect of the fuel injection in the intake manifold on the combustion process and pollutant formation in a boosted spark ignition (SI) engine. The experiments were performed on a partially transparent single-cylinder port fuel injection (PFI) SI engine, equipped with a four-valve head and boost device.

A 2200 cc engine head for marine applications has been analysed and optimized by means of both fluid-dynamic and thermo-structural simulations. First, the fluid distribution within the cooling jacket has been deeply investigated, in order to point out critical aspects of the current jacket layout and propose modified gaskets aiming at modifying the coolant path and increasing the cooling performance. A new generation polyhedral grid has been employed to combine high resolution surface spacing, computational demand, and numerical stability of the CFD simulations. Different turbulence models and near-wall approaches have been tested in order to accurately predict the boundary layer behaviour, which is fundamental for the subsequent thermal analysis. Comparisons have been carried out between the different gasket layouts in terms of both cylinder to cylinder flow balancing and cooling effectiveness in the critical regions of the engine head.

A 1-D thermo-fluid dynamic simulation code, including a quasi-D combustion model coupled with a detailed kinetic scheme, is used to analyze the combustion process in HCCI engines. The chemical mechanism has previously been validated in comparison with experimental data over a wide range of operating conditions. To explore the impact on model predictions, the cylinder was divided into multiple zones to characterize the conditions of the in-cylinder charge. Particular attention is devoted to the numerical algorithm in order to ensure the robustness and efficiency of the large system solution. This numerical model allows study of the autoignition of the air fuel mixture and determines the chemical evolution of the system. The proposed model was compared with in-cylinder temperature and chemical species profiles. The experimental activity was carried out in the combustion chamber of a single cylinder air cooled engine operating in HCCI mode.

The growing demands on fuel economy and always stricter limitations on pollutant emissions has increased the interest in the ignition phenomena to guarantee successful flame development for all the spark ignition (SI) engine operating conditions. The initial size and the growth of the flame have a strong influence on the further development of the combustion process. In particular, for the new FIAT generation of turbocharged SI engines, the first times of spark ignition combustion are not yet fully understood. This is mainly due to the missing knowledge concerning the detailed physical and chemical processes taking place during the all set of the flame propagation. These processes often occur simultaneously, making difficult the interpretation of measurements. In the present paper, flame dynamic was followed by UV-visible emission imaging in an optical SI engine.

Aim of this work is to develop a general purpose model for combustion and knocking prediction in SI engines, by coupling a thermo-fluid dynamic model for engine simulation with a general detailed kinetic scheme, including the low-temperature oxidation mechanism, for the prediction of the auto-ignition behavior of hydrocarbons. A quasi-D approach is used to describe the in-cylinder thermodynamic processes, applying the conservation of mass and energy over the cylinder volume, modeled as a single open system. The complex chemistry model has been embedded into the code, by using the same integration algorithm for the conservation equations and the reacting species, and taking into account their mutual interaction in the energy balance. A flame area evolution predictive approach is used to evaluate the turbulent flame front propagation as function of the engine operating parameters.

The aim of the paper is to provide information about the in-cylinder flow field optimisation in a high speed, direct injection (HSDI) four valve per cylinder diesel engine for off-highway applications. Fully transient CFD analyses of different valve profile strategies for the intake and compression strokes are at first performed, in order to evaluate the effects on both engine permeability and in-cylinder flow field evolution. Modifications are applied to each intake valve separately: gradually stretched cam profiles are imposed so that strategies range from the standard operation, i.e. the adoption of a unique cam profile for the two intake valves, up to the limit case characterized by a 40 % difference between the intake valves maximum valve lifts for three different engine conditions.

This work presents a general model for the prediction of octane numbers and knock propensity of different fuels in SI engines. A detailed kinetic scheme of hydrocarbon oxidation is coupled with a two zone, 1-D thermo-fluid dynamic simulation code (GASDYN) [1]. The validation of the kinetic scheme is discussed on the basis of recent experimental measurements. CFR engine simulations for RON and MON evaluation are presented first to demonstrate the capabilities of the coupled model. The model is then used to compare the knock propensity of a gasoline “surrogate” (a pure hydrocarbon mixture) and PRFs in a current commercial engine, resulting in a simulation of “real world” octane number determination, such as Bench Octane Number (BON). The simulation results agree qualitatively with typical experimental trends.

This paper illustrates the results of an experimental investigation on the liquid fuel spray from a multi-jet common rail injection system both under non evaporative and evaporative conditions. Tests have been taken using a 5 hole, 0.13 mm diameter, 150° spray angle, micro-sac nozzle having a flow rate of 270 cm3/30 sec@10 MPa exploring different injection strategies. Experiments have been taken, under non evaporative conditions, injecting the fuel within stagnant inert gas, at different density, in a high-pressure optically-accessible cylindrical vessel with three large quartz windows. Under evaporative conditions, the experiments have been taken within a crank-case scavenged single-cylinder 2-stroke direct injection Diesel engine provided of optical accesses to the combustion chamber. It allows to study the fuel injection process under thermodynamic conditions similar to those currently reached in modern direct injection diesel engines.