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Technical Paper

THOR-05F Response in Sled Tests Inducing Submarining and Comparison with PMHS Response Corridors

2022-05-20
2021-22-0005
The Test Device for Human Occupant Restraint (THOR) is an advanced crash test dummy designed for frontal impact. Originally released in a 50th percentile male version (THOR-50M), a female 5th version (THOR-05F) was prototyped in 2017 (Wang et al., 2017) and compared with biofidelity sub-system tests (Wang et al., 2018). The same year, Trosseille et al. (2018) published response corridors using nine 5th percentile female Post Mortem Human Subjects (PMHS) tested in three sled configurations, including both submarining and non-submarining cases. The goal of this paper is to provide an initial evaluation of the THOR-05F biofidelity in a full-scale sled test, by comparing its response with the PMHS corridors published by Trosseille et al. (2018). Significant similarities between PMHS and THOR-05F were observed: as in Trosseille et al. (2018), the THOR-05F did not submarine in configuration 1, and submarined in configurations 2 and 3.
Technical Paper

The Effects of Small Seat Swiveling Angles on Occupant Responses during a Frontal Impact

2020-04-14
2020-01-0571
In highly automated vehicles (HAVs), new seat configurations may be desirable to allow occupants to perform new activities. One of the current HAV concepts is the swiveled seat layout, which might facilitate communication between occupants. The main objective of this study was to investigate the effects of seat swiveling angles on occupant kinematics and injury risk predicted by a Human Body Model (HBM) during a frontal impact. A detailed 50th percentile male HBM (GHBMC M50-O) was subjected to two frontal crash pulses in a sled setup. The model was positioned on a semi-rigid seat and restrained using a pre-inflated airbag and a three-point seatbelt. Simulations included four seat swiveling angles (0, -10, -20, and -30 degrees), three occupant positions (Sedan driver, large VAN driver or Laptop user), two airbag initial locations (nominal or matching the head Y location), and the inclusion of lateral supports on the seat pan.
Technical Paper

Far Side Impact Injury Threshold Recommendations Based on 6 Paired WorldSID / Post Mortem Human Subjects Tests

2020-03-31
2019-22-0005
Far side has been identified in the literature as a potential cause of numerous injuries and fatalities. Euro NCAP developed a far side test protocol to be performed to assess adult protection. A monitoring phase was undertaken between January 2018 and December 2019, and the far side assessment will become part of the rating for all vehicles launched in 2020 onward. A test buck was developed and 6 paired WorldSID / Post Mortem Human Subjects (PMHS) were subjected to the test protocol proposed by Euro NCAP to contribute to the development of limits. The buck consisted of a rigid seat and a rigid central console covered with 50 mm of Ethafoam TM 180 with a density of 16 kg/m3. The buck was mounted on the sled with an angle of 75° between the X axis of the vehicle and the X axis of the sled. The peak head excursion was compared between PMHS and the WorldSID dummy. It was found reasonably similar. However, the dummy repeatability was found to be poor.
Technical Paper

Relation Between Sacroilium and Other Pelvic Fractures Based on Real-World Automotive Accidents

2018-11-12
2018-22-0010
The study firstly aimed at looking whether sacroilium (SI) fractures could be sustained as unique pelvic injuries in side impact real world automotive accidents. Secondarily, the sacroilium fractures observed in conjunction with other pelvic fractures were analyzed to investigate the existence of injury association patterns. Two real world accident databases were searched for SI fractures. The occupants selected were front car passengers older than 16, involved in side, oblique or frontal impact, with AIS2+ pelvic injuries. In frontal impact, only the belted occupants were selected. The cases were sorted by the principal direction of force (dof) and the type of pelvic injury, namely SI, pubic rami, iliac wing, acetabulum, pubic symphysis, and sacrum injuries. The relation between SI and pubic rami injuries were investigated first. The first database is an accident database composed of cases collected in France by car manufacturers over a period of approximately 40 years.
Technical Paper

A Comparison of Sacroiliac and Pubic Rami Fracture Occurrences in Oblique Side Impact Tests on Nine Post Mortem Human Subjects

2015-11-09
2015-22-0002
The WorldSID dummy can be equipped with both a pubic and a sacroiliac joint (S-I joint) loadcell. Although a pubic force criterion and the associated injury risk curve are currently available and used in regulation (ECE95, FMVSS214), as of today injury mechanisms, injury criteria, and injury assessment reference values are not available for the sacroiliac joint itself. The aim of this study was to investigate the sacroiliac joint injury mechanism. Three configurations were identified from full-scale car crashes conducted with the WorldSID 50th percentile male where the force passing through the pubis in all three tests was approximately 1500 N while the sacroiliac Fy / Mx peak values were 4500 N / 50 Nm, 2400 N / 130 Nm, and 5300 N / 150 Nm, respectively. These tests were reproduced using a 150 kg guided probe impacting Post Mortem Human Subjects (PMHS) at 8 m/s, 5.4 m/s and 7.5 m/s.
Technical Paper

Comparison of the Thorax Dynamic Responses of Small Female and Midsize Male Post Mortem Human Subjects in Side and Forward Oblique Impact Tests

2014-11-10
2014-22-0004
Despite the increasing knowledge of the thorax mechanics in impact loadings, the effects of inter-individual differences on the mechanical response are difficult to take into account. For example, the biofidelity corridors for the small female or large male are extrapolated from the midsize male corridors. The present study reports on the results of new tests performed on small female Post Mortem Human Subjects (PMHS), and compares them with test results on midsize male PMHS. Three tests in pure side impact and three tests in forward oblique impact were performed on the thorax of small female specimens. The average weight and stature were 43 kg and 1.58 m for the small female specimens. The initial speed of the impactor was 4.3 m/s. The mass and the diameter of the impactor face were respectively 23.4 kg and 130 mm. The instrumentation and methodology was the same as for the tests published in 2008 by Trosseille et al. on midsize male specimens.
Technical Paper

Abdominal Twin Pressure Sensors for the Assessment of Abdominal Injuries in Q Dummies: In-Dummy Evaluation and Performance in Accident Reconstructions

2012-10-29
2012-22-0010
The Abdominal Pressure Twin Sensors (APTS) for Q3 and Q6 dummies are composed of soft polyurethane bladders filled with fluid and equipped with pressure sensors. Implanted within the abdominal insert of child dummies, they can be used to detect abdominal loading due to the belt during frontal collisions. In the present study - which is part of the EC funded CASPER project - two versions of APTS (V1 and V2) were evaluated in abdominal belt compression tests, torso flexion test (V1 only) and two series of sled tests with degraded restraint conditions. The results suggest that the two versions have similar responses, and that the pressure sensitivity to torso flexion is limited. The APTS ability to detect abdominal loading in sled tests was also confirmed, with peak pressures typically below 1 bar when the belt loaded only the pelvis and the thorax (appropriate restraint) and values above that level when the abdomen was loaded directly (inappropriate restraint).
Technical Paper

Kinematics and Dynamics of the Pelvis in the Process of Submarining using PMHS Sled Tests

2012-10-29
2012-22-0011
This study focused on a better understanding and characterization of the submarining phenomenon that occurs in frontal crashes when the lap belt slides over the anterior superior iliac spine. Submarining is the consequence of the pelvis kinematics relative to the lap belt, driven by the equilibrium of forces and moments applied to the pelvis. The study had two primary purposes; the first was to provide new PMHS data in submarining test configurations, the second was to investigate the Hybrid II and Hybrid III dummies biofidelity regarding submarining. Several Post Mortem Human Subject (PMHS) studies have been published on this subject. However, the lack of information about the occupant initial positioning and the use of car seats make it difficult to reconstruct these tests. Furthermore, the two dummies are rarely compared to PMHS in submarining test configurations. A fifteen frontal sled test campaign was carried out on two Anthropomorphic Test Devices (ATDs) and nine PMHS.
Technical Paper

Injury Risk Curves for the WorldSID 50th Male Dummy

2012-10-29
2012-22-0008
The development of the WorldSID 50th percentile male dummy was initiated in 1997 by the International Organisation for Standardisation (ISO/TC22/SC12/WG5) with the objective of developing a more biofidelic side impact dummy and supporting the adoption of a harmonised dummy into regulations. The dummy is currently under evaluation at the Working Party on Passive Safety (GRSP) in order to be included in the pole side impact global technical regulation (GTR). Injury risk curves dedicated to this dummy and built on behalf of ISO/TC22/SC12/WG6 were proposed in order to assess the occupant safety performance (Petitjean et al. 2009). At that time, there was no recommendation yet on the injury criteria and no consensus on the most accurate statistical method to be used. Since 2009, ISO/TC22/SC12/WG6 reached a consensus on the definition of guidelines to build injury risk curves, including the use of the survival analysis, the distribution assessment and quality checks.
Technical Paper

Statistical Simulations to Evaluate the Methods of the Construction of Injury Risk Curves

2011-11-07
2011-22-0015
Several statistical methods are currently used to build injury risk curves in the biomechanical field. These methods include the certainty method (Mertz et al. 1996), Mertz/Weber method (Mertz and Weber 1982), logistic regression (Kuppa et al. 2003, Hosmer and Lemeshow 2000), survival analysis with Weibull distribution (Kent et al. 2004, Hosmer and Lemeshow 2000), and the consistent threshold estimate (CTE) (Nusholtz et al. 1999, Di Domenico and Nusholtz 2005). There is currently no consensus on the most accurate method to be used and no guidelines to help the user to choose the more appropriate one. Injury risk curves built for the WorldSID 50th side impact dummy with these different methods could vary significantly, depending on the sample considered (Petitjean et al. 2009). As a consequence, further investigations were needed to determine the fields of application of the different methods and to recommend the best statistical method depending on the biomechanical sample considered.
Technical Paper

Sensitivity of the WorldSID 50th and ES-2re Thoraces to Loading Configuration

2010-11-03
2010-22-0013
An ideal injury criterion should be predictive of the risk of injury across the range of loading conditions where it may be applied. The injury risk curve associated with this criterion should be applicable to all loading conditions. With respect to side impact, the injury risk curve should apply to pure lateral or oblique loading by rigid and padded walls, as well as airbags. Trosseille et al., (2009) reported that the number of fractured ribs was higher in pure lateral impact than in forward oblique interaction with an airbag. A good dummy criterion should be able to account for this difference. To evaluate various injury criteria with the WorldSID 50th and ES-2re dummies, the dummies were exposed to the same airbag loadings as the PMHS. The criteria measured in the dummy tests were paired with the rib fractures from the PMHS tests.
Technical Paper

Evaluation of Thoracic Deflection as an Injury Criterion for Side Impact Using a Finite Elements Thorax Model

2009-11-02
2009-22-0006
This study aims to investigate the relationship between the number of rib fractures and the thoracic deflection in side impact, and in particular its variability with respect to various loading configurations. The relevance of thoracic deflection as an injury criterion depends on the existence or not of this variability. Few studies were dedicated to this issue in the literature. First, a validation database was established, which covers different impact directions (frontal, lateral and oblique), different loading types (impactor, belt and airbag), and different injury levels (from the absence of, to presence of numerous ribs fractured). The HUMOS human body model was then modified and validated versus the database. Besides the typical validation in terms of global response, particular attention was paid to validate the model with respect to the ribcage strain profile, the occurrence of rib fractures and their locations.
Technical Paper

Injury Risk Curves for the WorldSID 50th Male Dummy

2009-11-02
2009-22-0016
The development of the WorldSID 50th percentile male dummy was initiated in 1997 by the International Organization for Standardization (ISO/SC12/TC22/WG5) with the objective of developing a more biofidelic side impact dummy and supporting the adoption of a harmonized dummy into regulations. More than 45 organizations from all around the world have contributed to this effort including governmental agencies, research institutes, car manufacturers and dummy manufacturers. The first production version of the WorldSID 50th male dummy was released in March 2004 and demonstrated an improved biofidelity over existing side impact dummies. Full-scale vehicle tests covering a wide range of side impact test procedures were performed worldwide with the WorldSID dummy. However, the vehicle safety performance could not be assessed due to lack of injury risk curves for this dummy. The development of these curves was initiated in 2004 within the framework of ISO/SC12/TC22/WG6 (Injury criteria).
Technical Paper

The Effect of Angle on the Chest Injury Outcome in Side Loading

2009-11-02
2009-22-0014
Thoracic injury criteria and injury risk curves in side impact are based on impactor or sled tests, with rigid or padded surfaces while airbags are very common on current cars. Besides, the loading is generally pure lateral while real crashes or regulations can generate oblique loadings. Oblique tests were found in the literature, but no conclusion was drawn with regard to the effect of the direction on the injury outcome. In order to address these two limitations, a series of 17 side airbag tests were performed on Post Mortem Human Subjects (PMHS) at different severities and angles. The subjects were instrumented with accelerometers on the spine and strain gauges on the ribs. They were loaded by an unfolded airbag at different distances in pure lateral or 30 degrees forward. The airbag forces ranged from 1680 N to 6300 N, the injuries being up to 9 separated fractured ribs. This paper provides the test results in terms of physical parameters and injury outcome of the 17 subjects.
Technical Paper

3D Deformation and Dynamics of the Human Cadaver Abdomen under Seatbelt Loading

2008-11-03
2008-22-0011
According to accident analysis, submarining is responsible for most of the frontal car crash AIS 3+ abdominal injuries sustained by restrained occupants. Submarining is characterized by an initial position of the lap belt on the iliac spine. During the crash, the pelvis slips under the lap belt which loads the abdomen. The order of magnitude of the abdominal deflection rate was reported by Uriot to be approximately 4 m/s. In addition, the use of active restraint devices such as pretensioners in recent cars lead to the need for the investigation of Out-Of-Position injuries. OOP is defined by an initial position of the lap belt on the abdomen instead of the pelvis resulting in a direct loading of the abdomen during pretensioning and the crash. In that case, the penetration speed of the belt into the abdomen was reported by Trosseille to be approximately 8 to 12 m/s. The aim of this study was to characterize the response of the human abdomen in submarining and OOP.
Technical Paper

Assessment of the Pubic Force as a Pelvic Injury Criterion in Side Impact

2007-10-29
2007-22-0019
In the literature, injuries at the ischio or ilio pubic ramus level are reported to occur to approximately ¾ of the occupants injured at the pelvis during side impact. Assuming that the load going through the pubis was a good indicator of the ramus stress, the pubic force was widely accepted as a protection criterion for pelvic fractures on side impact dummies. However, no data regarding the actual loads going through the pubis is currently available in the literature for Post Mortem Human Subjects (PMHS) in dynamic conditions. The goal of this study was to determine pelvic biofidelity specifications in terms of load path, to evaluate the pertinence of the pubic force as a criterion, and to develop a pelvic injury risk curve as a function of the pubic force. For that purpose, a pubic load cell was developed for PMHS use, and 16 side impact tests were performed on 8 PMHS using boundary conditions similar to impactor tests and sled tests reported in the literature.
Technical Paper

Investigations on the Belt-to-Pelvis Interaction in Case of Submarining

2006-11-06
2006-22-0003
This study focuses on the phenomenon of lap belt slip on the iliac spines of the pelvis, commonly named “submarining ”. The first objective was to compare the interaction between the pelvis and the lap belt for both dummies and Post Mortem Human Subjects (PMHS). The second objective was to identify parameters influencing the lap belt hooking by the pelvis. For that purpose, a hydraulic test device was developed in order to impose the tension and kinematics of the lap belt such that they mimic what occurs in frontal car crashes. The pelvis was firmly fixed on the frame of this sub-system test-rig, while the belt anchorages were mobile. Fourteen tests on four Post-Mortem Human Subjects (PMHS) and fifteen tests on the THOR NT, Hybrid III 50th and Hybrid III 95th percentile dummies were carried out. The belt tension was kept constant while a dynamic rotation was imposed on the belt anchorages.
Technical Paper

Side Impact: Influence of Impact Conditions and Bone Mechanical Properties on Pelvic Response Using a Fracturable Pelvis Model

2006-11-06
2006-22-0004
This study aimed at determining the influence of impact conditions and occupant mechanical properties on pelvic response in side impact. First, a fracturable pelvis model was developed and validated against dynamic tests on isolated pelvic bones and on whole cadavers. By coupling a fixed cortical bone section thickness within a single subject's pelvis and across the population with a parametric material law for the pelvic bone, this model reproduced the pelvic response and tolerance variation among individuals. Three material laws were also identified to represent fragile, medium and strong pelvic bones for the 50th percentile male. With this model, the influence of impact mass, velocity and surface shape on pelvic response was examined. Results indicated that the shape difference between four main impactors reported in the literature has little effect on the pelvic response.
Technical Paper

Characterization of PMHS Ribs: A New Test Methodology

2005-11-09
2005-22-0009
This paper presents the results of structural tests to investigate, first, the relationships between geometric and constitutive characteristics of ribs and, second, their mechanical behavior and rupture threshold. A new methodology was developed that included tests on complete isolated ribs. These tests simulated anterior-posterior loading, as seen in frontal impact. The 4th to 9th ribs were removed from five cadaver rib cages. The costal geometry was obtained from CT scans and was used to build a specific finite-element model for each rib tested. The test setup was composed of two caps wherein the two rib extremities were potted. One cap was fixed on the frame of the test setup through a pin joint. The second cap was fixed to a mobile truck through a pin joint. The truck allowed low friction translation along the anterior-posterior axis. Translation was imposed on the cap such that a constant displacement rate was obtained.
Technical Paper

Thoracic Injury Criterion for Frontal Crash Applicable to All Restraint Systems

2003-10-27
2003-22-0015
For several years now, car manufacturers have made significant efforts in the field of thoracic protection. After first limiting the forces in the shoulder belt to 6 kN, these forces are now usually limited to 4 kN, with airbags intentionally designed to absorb the surplus of energy. If this technology is rewarded by a considerable improvement in safety on the road, it remains penalized by the usual biomechanical criteria, when calculated on the Hybrid III and if applied to all restraint systems. To remedy this problem a new criterion, valid in all the current restraint configurations (belt, airbag only or airbag and belt) is proposed. It is based on the measurement of the shoulder belt forces and of the central deflection and consequently is directly applicable to the current dummy model (Hybrid III). The use of shoulder belt forces allows the separation of the belt and airbag contributions to the deflection.
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