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Technical Paper

Analysis of Cycle-to-Cycle Variation in a Port Injection Gasoline Engine by Simultaneous Measurement of Time Resolved PIV and PLIF

2020-01-24
2019-32-0552
Cycle-to-cycle variation (CCV) of combustion in low load operation is a factor that may cause various problems in engine operation. Variable valve timing and variable ignition timing are commonly used as a means to reduce this variation. However, due to mountability and cost constraints, these methods are not feasible for use in motorcycle engines. Therefore, development of an engine with minimal CCV without utilizing complicated mechanisms or electronic control is required. CCV of combustion may be caused by fluctuations in in-cylinder flow, air-fuel mixture, temperature, residual gas and ignition energy. In this study, the relationship between CCV of combustion, in-cylinder flow fluctuation and air-fuel mixture fluctuation was the primary focus. In order to evaluate in-cylinder flow fluctuation, Time Resolved Particle Image Velocimetry (TR-PIV) technique was utilized.
Technical Paper

Development of Motorcycle Engine Starting System Simulation Considering Air-Fuel Ratio Control

2017-11-05
2017-32-0045
Recently the response of the engine speed at starting has more importance than ever for quick start satisfying rider’s needs, as well as exhaust emissions. We have developed a simulation for studying engine and starter specifications, engine control algorithm and other engine control parameters. This system can be utilized to realize appropriate starting time by considering air-fuel ratio under various conditions. This paper addresses what are taken account of in our method. Examples applying this to a conventional motorcycle engine are shown.
Technical Paper

Analyses of Cycle-to-Cycle Variation of Combustion and In-Cylinder Flow in a Port Injection Gasoline Engine Using PIV and PLIF Techniques

2017-10-08
2017-01-2213
Reduction in the cycle-to-cycle variation (CCV) of combustion in internal combustion engines is required to reduce fuel consumption, exhaust emissions, and improve drivability. CCV increases at low load operations and lean/dilute burn conditions. Specifically, the factors that cause CCV of combustion are the cyclic variations of in-cylinder flow, in-cylinder distributions of fuel concentration, temperature and residual gas, and ignition energy. However, it is difficult to measure and analyze these factors in a production engine. This study used an optically accessible single-cylinder engine in which combustion and optical measurements were performed for 45 consecutive cycles. CCVs of the combustion and in-cylinder phenomena were investigated for the same cycle. Using this optically accessible engine, the volume inside the combustion chamber, including the pent-roof region can be observed through a quartz cylinder.
Technical Paper

Analysis of Mixture Formation Process in a PFI Motorcycle Engine

2015-11-17
2015-32-0767
PFI (Port Fuel Injection) gasoline engines for motorcycles have some problems such as slow transient response because of wall wet of fuel caused by the injector's layout. Hence, it is important to understand the characteristics of fuel sprays such as droplet size and distribution of fuel concentration. Considering the spray formation in a port, there are three kinds of the essential elements: breakup, evaporation and wall impingement. However, it is difficult to observe three of them at the same time. Therefore, the authors have made research step by step. In the authors' previous study, the authors focused on the wall collision, droplet sizes, droplet speeds and the space distribution of the droplets. In this study, the authors focused on evaporation. A direct sampling method using FID (Flame Ionization Detector) for evaporating fuel was established and the concentration distribution of evaporating fuel in the port was measured and analyzed.
Technical Paper

Optimization of Heat Release Shape and the Connecting Rod Crank Radius Ratio for Low Engine Noise and High Thermal Efficiency of Premixed Diesel Engine Combustion

2015-04-14
2015-01-0825
Premixed diesel combustion offers the potential of high thermal efficiency and low emissions, however, because the rapid rate of pressure rise and short combustion durations are often associated with low temperature combustion processes, noise is also an issue. The reduction of combustion noise is a technical matter that needs separate attention. Engine noise research has been conducted experimentally with a premixed diesel engine and techniques for engine noise simulation have been developed. The engine employed in the research here is a supercharged, single cylinder DI diesel research engine with a high pressure common rail fuel injection system. In the experiments, the engine was operated at 1600 rpm and 2000 rpm, the engine noise was sampled by two microphones, and the sampled engine noise was averaged and analyzed by an FFT sound analyzer.
Journal Article

Experimental Investigation of Transient Response and Turbocharger Coupling for High and Low Pressure EGR Systems

2014-04-01
2014-01-1367
The transient response of an engine with both High Pressure (HP) and Low Pressure (LP) EGR loops was compared by conducting step changes in EGR fraction at a constant engine speed and load. The HP EGR loop performance was shown to be closely linked to turbocharger performance, whereas the LP EGR loop was relatively independent of turbocharger performance and vice versa. The same experiment was repeated with the variable geometry turbine vanes completely open to reduce turbocharger action and achieve similar EGR rate changes with the HP and LP EGR loops. Under these conditions, the increased loop volume of the LP EGR loop prolonged the response of intake O2 concentration following the change in air-fuel ratio. The prolonged change of intake O2 concentration caused emissions to require more time to reach steady state as well. Strong coupling between the HP EGR loop and turbochargers was again observed using a hybrid EGR strategy.
Technical Paper

Experimental and Computational Assessment of Inlet Swirl Effects on a Gasoline Compression Ignition (GCI) Light-Duty Diesel Engine

2014-04-01
2014-01-1299
The light-medium load operating regime (4-8 bar net IMEP) presents many challenges for advanced low temperature combustion strategies (e.g. HCCI, PPC) in light-duty, high speed engines. In this operating regime, lean global equivalence ratios (Φ<0.4) present challenges with respect to autoignition of gasoline-like fuels. Considering this intake temperature sensitivity, the objective of this work was to investigate, both experimentally and computationally, gasoline compression ignition (GCI) combustion operating sensitivity to inlet swirl ratio (Rs) variations when using a single fuel (87-octane gasoline) in a 0.475-liter single-cylinder engine based on a production GM 1.9-liter high speed diesel engine. For the first part of this investigation, an experimental matrix was developed to determine how changing inlet swirl affected GCI operation at various fixed load and engine speed operating conditions (4 and 8 bar net IMEP; 1300 and 2000 RPM).
Technical Paper

Predictive Simulation of PFI Engine Combustion and Emission

2013-10-15
2013-32-9169
This paper reports a methodology to estimate combustion pattern and emission by predictive simple simulation with good accuracy on various conditions of PFI engine. 3D-CFD cord VECTIS has been applied for this simulation, its settings and methods are as follows. RANS equation with liner k-epsilon model has been used as the turbulence model. Turbulent burning velocity equation contains not only turbulent velocity term but also laminar burning velocity term. For ignition model, we use a predictive model called DPIK. We iterate cycle calculation until wallfilm behavior is stabilized to get the reasonable mixture formation. We have applied this methodology to 125cc engine of motorcycle. As a result, we have obtained heat release curve and pressure curve with good accuracy on various operating conditions such as engine speed, engine load, air fuel ratio, wall temperature, and spray direction. CO and NOx calculated simultaneously have also been acceptable.
Technical Paper

Experimental Investigation of Light-Medium Load Operating Sensitivity in a Gasoline Compression Ignition (GCI) Light-Duty Diesel Engine

2013-04-08
2013-01-0896
The light-medium load operating range (4-7 bar net IMEP) presents many challenges for advanced low temperature combustion strategies utilizing low cetane fuels (specifically, 87-octane gasoline) in light-duty, high-speed engines. The overly lean overall air-fuel ratio (Φ≺0.4) sometimes requires unrealistically high inlet temperatures and/or high inlet boost conditions to initiate autoignition at engine speeds in excess of 1500 RPM. The objective of this work is to identify and quantify the effects of variation in input parameters on overall engine operation. Input parameters including inlet temperature, inlet pressure, injection timing/duration, injection pressure, and engine speed were varied in a ~0.5L single-cylinder engine based on a production General Motors 1.9L 4-cylinder high-speed diesel engine.
Journal Article

Analysis of Deviations from Steady State Performance During Transient Operation of a Light Duty Diesel Engine

2012-04-16
2012-01-1067
Deviations between transient and steady state operation of a modern light duty diesel engine were identified by comparing rapid load transitions to steady state tests at the same speeds and fueling rates. The validity of approximating transient performance by matching the transient charge air flow rate and intake manifold pressure at steady state was also assessed. Results indicate that for low load operation with low temperature combustion strategies, transient deviations of MAF and MAP from steady state values are small in magnitude or short in duration and have relatively little effect on transient engine performance. A new approximation accounting for variations in intake temperature and excess oxygen content of the EGR was more effective at capturing transient emissions trends, but significant differences in magnitudes remained in certain cases indicating that additional sources of variation between transient and steady state performance remain unaccounted for.
Journal Article

Gasoline DICI Engine Operation in the LTC Regime Using Triple- Pulse Injection

2012-04-16
2012-01-1131
An investigation of high speed direct injection (DI) compression ignition (CI) engine combustion fueled with gasoline injected using a triple-pulse strategy in the low temperature combustion (LTC) regime is presented. This work aims to extend the operation ranges for a light-duty diesel engine, operating on gasoline, that have been identified in previous work via extended controllability of the injection process. The single-cylinder engine (SCE) was operated at full load (16 bar IMEP, 2500 rev/min) and computational simulations of the in-cylinder processes were performed using a multi-dimensional CFD code, KIVA-ERC-Chemkin, that features improved sub-models and the Chemkin library. The oxidation chemistry of the fuel was calculated using a reduced mechanism for primary reference fuel combustion chosen to match ignition characteristics of the gasoline fuel used for the SCE experiments.
Technical Paper

Characterization of Particulate Morphology, Nanostructures, and Sizes in Low-Temperature Combustion with Biofuels

2012-04-16
2012-01-0441
Detailed characteristics of morphology, nanostructures, and sizes were analyzed for particulate matter (PM) emissions from low-temperature combustion (LTC) modes of a single-cylinder, light-duty diesel engine. The LTC engines have been widely studied in an effort to achieve high combustion efficiency and low exhaust emissions. Recent reports indicate that the number of nucleation mode particles increased in a broad engine operating range, which implies a negative impact on future PM emissions regulations in terms of the nanoparticle number. However, the size measurement of solid carbon particles by commercial instruments is indeed controversial due to the contribution of volatile organics to small nanoparticles. In this work, an LTC engine was operated with various biofuel blends, such as blends (B20) of soy bean oil (soy methyl ester, SME20) and palm oil (palm methyl ester, PME20), as well as an ultra-low-sulfur diesel fuel.
Technical Paper

Influence of Injection and Flame Propagation on Combustion in Motorcycle Engine - Investigation by Visualization Technique

2011-11-08
2011-32-0566
This paper reports visualization of behavior of spray, wall film, and initial flame propagation in an SI engine with port fuel injection system for motorcycle in order to directly investigate their influences on combustion and relations among them. Borescopes were used to visualize the flame propagation in the combustion chamber and wall film in the intake port. Various injection systems and injection parameters were tested: injection direction, timing, and size of droplets to investigate the effect of mixture formation. It is concluded that combustion stability under low load condition is greatly influenced by mixture inhomogeneity in the combustion chamber whose evidence is the luminous emission. It is caused by direct induction of considerable amount of liquid fuel with large size of droplets into combustion chamber or too inhomogeneous mixture in the intake port.
Technical Paper

Thermodynamic Benefits of Opposed-Piston Two-Stroke Engines

2011-09-13
2011-01-2216
A detailed thermodynamic analysis was performed to demonstrate the fundamental efficiency advantage of an opposed-piston two-stroke engine over a standard four-stroke engine. Three engine configurations were considered: a baseline six-cylinder four-stroke engine, a hypothetical three-cylinder opposed-piston four-stroke engine, and a three-cylinder opposed-piston two-stroke engine. The bore and stroke per piston were held constant for all engine configurations to minimize any potential differences in friction. The closed-cycle performance of the engine configurations were compared using a custom analysis tool that allowed the sources of thermal efficiency differences to be identified and quantified.
Technical Paper

Effects of Low Pressure EGR on Transient Air System Performance and Emissions for Low Temperature Diesel Combustion

2011-09-11
2011-24-0062
Low pressure EGR offers greater effectiveness and flexibility for turbocharging and improved heat transfer compared to high pressure EGR systems. These characteristics have been shown to provide potential for further NOx, soot, and fuel consumption reductions in modern diesel engines. One of the drawbacks is reduced transient response capability due to the long EGR path. This can be largely mitigated by combining low pressure and high pressure loops in a hybrid EGR system, but the changes in transient response must be considered in the design of an effective control strategy. The effect of low pressure EGR on transient emissions was evaluated using two different combustion strategies over a variety of transient events. Low pressure EGR was found to significantly lengthen the response time of intake oxygen concentration following a transient event, which can have a substantial effect on emissions formation.
Technical Paper

The Investigation of Mixture Formation and Combustion with Port Injection System by Visualization of Flame and Wall Film

2011-08-30
2011-01-1887
Mixture formation is one of the most important factors for the combustion in the spark ignition engine with port fuel injection. The relation between combustion and mixture quality, however, is not quantitatively well established. In this study, the connection of combustion and mixture formation was explored with various measurement techniques. Borescopes were used in order to investigate the flame propagation in the combustion chamber and behavior of spray and fuel film on the wall in the intake port. For the purpose of investigation on the effect of mixture formation, various port fuel injection systems and parameters were tested and compared: direction, timing, and size of droplet. An SI engine for small vehicle was used under condition of 4 000 rpm. The investigation by images obtained has shown that inhomogeneity of mixture causes low combustion stability, especially due to direct introduction of fuel droplets into the combustion chamber.
Journal Article

Study of High Speed Gasoline Direct Injection Compression Ignition (GDICI) Engine Operation in the LTC Regime

2011-04-12
2011-01-1182
An investigation of high speed direct injection (DI) compression ignition (CI) engine combustion fueled with gasoline (termed GDICI for Gasoline Direct-Injection Compression Ignition) in the low temperature combustion (LTC) regime is presented. As an aid to plan engine experiments at full load (16 bar IMEP, 2500 rev/min), exploration of operating conditions was first performed numerically employing a multi-dimensional CFD code, KIVA-ERC-Chemkin, that features improved sub-models and the Chemkin library. The oxidation chemistry of the fuel was calculated using a reduced mechanism for primary reference fuel combustion. Operation ranges of a light-duty diesel engine operating with GDICI combustion with constraints of combustion efficiency, noise level (pressure rise rate) and emissions were identified as functions of injection timings, exhaust gas recirculation rate and the fuel split ratio of double-pulse injections.
Technical Paper

Particulate Characteristics for Varying Engine Operation in a Gasoline Spark Ignited, Direct Injection Engine

2011-04-12
2011-01-1220
The objective of this research is a detailed investigation of particulate sizing and number count from a spark-ignited, direct-injection (SIDI) engine at different operating conditions. The engine is a 549 [cc] single-cylinder, four-valve engine with a flat-top piston, fueled by Tier II EEE. A baseline engine operating condition, with a low number of particulates, was established and repeatability at this condition was ascertained. This baseline condition is specified as 2000 rpm, 320 kPa IMEP, 280 [°bTDC] end of injection (EOI), and 25 [°bTDC] ignition timing. The particle size distributions were recorded for particle sizes between 7 and 289 [nm]. The baseline particle size distribution was relatively flat, around 1E6 [dN/dlogDp], for particle diameters between 7 and 100 [nm], before dropping off to decreasing numbers at larger diameters. Distributions resulting from a matrix of different engine conditions were recorded.
Technical Paper

Sources and Tradeoffs for Transient NO and UHC Emissions with Low Temperature Diesel Combustion

2011-04-12
2011-01-1356
High bandwidth transient data from a multi-cylinder diesel engine operating in a low temperature combustion regime was analyzed to identify and characterize the transient response behaviors primarily responsible for transient emissions of NO and UHC. Numerous different speed and load transients as well as different combustion modes and control strategies were studied to determine how these parameters affect transient performance. Limitations in the transient response of the air system were found to be the largest contributor to transient emissions, although the mechanism by which these limitations affect performance can vary greatly depending on conditions. Analysis of the data shows that transient emissions for low temperature combustion strategies are highly dependent on cycle-to-cycle changes in intake charge conditions. No fundamental difference was observed between the transient processes controlling speed and load changes.
Technical Paper

Diesel Particulate Oxidation Model: Combined Effects of Volatiles and Fixed Carbon Combustion

2010-10-25
2010-01-2127
Diesel particulate samples were collected from a light duty engine operated at a single speed-load point with a range of biodiesel and conventional fuel blends. The oxidation reactivity of the samples was characterized in a laboratory reactor, and BET surface area measurements were made at several points during oxidation of the fixed carbon component of both types of particulate. The fixed carbon component of biodiesel particulate has a significantly higher surface area for the initial stages of oxidation, but the surface areas for the two particulates become similar as fixed carbon oxidation proceeds beyond 40%. When fixed carbon oxidation rates are normalized to total surface area, it is possible to describe the oxidation rates of the fixed carbon portion of both types of particulates with a single set of Arrhenius parameters. The measured surface area evolution during particle oxidation was found to be inconsistent with shrinking sphere oxidation.
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