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Standard

Automotive Compacted Graphite Iron Castings

2018-02-15
CURRENT
J1887_201802
This SAE Standard covers the mechanical and physical requirements for Compacted Graphite Iron (CGI) castings used in automotive and allied industries. Requirements in this document include: a Tensile Strength b Yield Strength c Elongation d Graphite Morphology
Standard

Wrought Nickel and Nickel-Related Alloys

2018-02-15
CURRENT
J470_201802
This Report presents general information on over 50 alloys in which nickel either predominates or is a significant alloying element. It covers primarily wrought materials, and is not necessarily all inclusive. Values given are in most cases average or nominal, and if more precise values are required the producer(s) should be contacted. This report does not cover the so-called "superalloys," or the iron base stainless steels. Refer to SAE J467, Special Purpose Alloys, and SAE J405, Chemical Compositions of SAE Wrought Stainless Steels, respectively, for data on these alloys.
Standard

Magnetic Particle Inspection

2018-01-10
CURRENT
J420_201801
The scope of this SAE Information Report is to provide general information relative to the nature and use of magnetic particles for nondestructive testing. The document is not intended to provide detailed technical information, but will serve as an introduction to the theory and capabilities of magnetic particle testing, and as a guide to more extensive references.
Standard

Automotive Metallurgical Joining

2018-01-10
CURRENT
J836_201801
This report is an abbreviated summary of metallurgical joining by welding, brazing, and soldering. It is generally intended to reflect current usage in the automotive industry; however, it does include some of the more recently developed processes. More comprehensive coverage of materials, processing details, and equipment required may be found in the Welding Handbook, Soldering Manual, and other publications of the American Welding Society and the American Society for Testing and Materials. AWS Automotive Welding Committee publications on Recommended Practices are particularly recommended for the design or product engineer. This report is not intended to cover mechanical joining such as rivets or screw fasteners, or chemical joining processes such as adhesive joining.
Standard

Leakage Testing

2018-01-10
CURRENT
J1267_201801
This information report provides basic information on leakage testing, as applied to nondestructive testing, and affords the user sufficient information so that he may decide whether leakage testing methods apply to his particular need. Detailed references are listed in Section 2.
Standard

Microscopic Determination of Inclusions in Steels

2018-01-10
CURRENT
J422_201801
This recommended microscopic practice for evaluating the inclusion content in steel has been developed as a practical method of quantitatively determining the degree of cleanliness of steel. This method has been established as a reasonable control for steel mill operations and acceptance for production manufacturing. It has been widely accepted for carbon and alloy steel bars, billets, and slabs. Exceptions are resulfurized grades which are outside the limits of these photomicrographs and the high carbon bearing quality steels which are generally classified using ASTM E 45-60T, Method A, Jernkontoret Charts.
Standard

Cleanliness Rating of Steels by the Magnetic Particle Method

2018-01-09
CURRENT
J421_201801
This SAE Recommended Practice provides a rating procedure for the cleanliness rating of steels by the magnetic particle method. The procedure is based on counting the number of indications (frequency) and employs a weighted value to obtain a severity factor. The method outlined is similar to that described in SAE Aerospace Material Specification AMS 2301.
Standard

Acoustic Emission Test Methods

2018-01-09
CURRENT
J1242_201801
The scope of this SAE Information Report is to supply the user with sufficient information so that he may decide whether acoustic emission test methods apply to his particular inspection problem. Detailed technical information can be obtained by referring to Section 2.
Standard

Sintered Carbide Tools

2018-01-09
CURRENT
J439_201801
This recommended practice covers methods for measuring or evaluating five properties or characteristics of sintered carbide which contribute significantly to the performance of sintered carbide tools. These properties are: hardness, specific gravity, apparent porosity, structure, and grain size. They are covered under separate headings below.
Standard

Welding, Brazing, and Soldering - Materials and Practices

2018-01-09
CURRENT
J1147_201801
The Joint AWS/SAE Committee on Automotive Welding was organized on January 16, 1974, for the primary purpose of facilitating the development and publication of various documents related to the selection, specification, testing, and use of welding materials and practices, particularly for the automotive and related industries. A secondary purpose is the dissemination of technical information.
Standard

Tool and Die Steels

2018-01-09
CURRENT
J438_201801
This standard covers the identification, classification, and chemical composition of tool and die steels for use by engineers, metallurgists, tool designers, tool room supervisors, heat treaters, and tool makers.
Standard

Chemical Compositions of SAE Wrought Stainless Steels

2018-01-09
CURRENT
J405_201801
The chemical composition of standard types of wrought stainless steels are listed in ASTM Specification A240. The UNS 20000 series designates nickel-chromium manganese, corrosion resistant types that are nonhardenable by thermal treatment. The UNS 30000 series are nickel-chromium, corrosion resistant steels, nonhardenable by thermal treatment. The UNS 40000 however, includes both a hardenable, martensitic chromium steel and nonhardenable, ferritic, chromium steel. Reference to SAE J412 is suggested for general information and usage of these types of materials. See Table 1.
Standard

Electroplate Requirements for Decorative Chromium Deposits on Zinc Base Materials Used for Exterior Ornamentation

2017-12-20
CURRENT
J1837_201712
This SAE Standard covers the physical and performance requirements for electrodeposited copper, nickel, and chromium deposits on exterior ornamentation fabricated from die cast zinc alloys (SAE J468 alloys 903 and 925), and wrought zinc strip (ASTM B 69). This type of coating is designed to provide a high degree of corrosion resistance for automotive, truck, marine, and farm usage where a bright, decorative finish is desired.
Standard

Sintered Tool Materials

2017-12-20
CURRENT
J1072_201712
This SAE Recommended Practice covers the identification and classification of ceramic, sintered carbide, and other cermet tool products. Its purpose is to provide a standard method for designating the characteristics and properties of sintered tool materials.
Standard

Zinc Die Casting Alloys

2017-12-20
CURRENT
J469_201712
Because of the drastic chilling involved in die casting and the fact that the solid solubilities of both aluminum and copper in zinc change with temperature, these alloys are subject to some aging changes, one of which is a dimensional change. Both of the alloys undergo a slight shrinkage after casting, which at room temperature is about two-thirds complete in five weeks. It is possible to accelerate this shrinkage by a stabilizing anneal, after which no further changes occur. The recommended stabilizing anneal is 3 to 6 h at 100 °C (212 °F), or 5 to 10 h at 85 °C (185 °F), or 10 to 20 h at 70 °C (158 °F). The time in each case is measured from the time at which the castings reach the annealing temperature. The parts may be air cooled after annealing. Such a treatment will cause a shrinkage (0.0004 in per in) of about two-thirds of the total, and the remaining shrinkage will occur at room temperature during the subsequent few weeks.
Standard

Nondestructive Tests

2017-12-20
CURRENT
J358_201712
Nondestructive tests are those tests which detect factors related to the serviceability or quality of a part or material without limiting its usefulness. Material defects such as surface cracks, laps, pits, internal inclusions, bursts, shrink, seam, hot tears, and composition analysis can be detected. Sometimes their dimensions and exact location can be determined. Such tests can usually be made rapidly. Processing results such as hardness, case depth, wall thickness, ductility, decarburization, cracks, apparent tensile strength, grain size, and lack of weld penetration or fusion may be detectable and measurable. Service results such as corrosion and fatigue cracking may be detected and measured by nondestructive test methods. In many cases, imperfections can be automatically detected so that parts or materials can be classified.
Standard

Single Tooth Gear Bending Fatigue Test

2017-12-20
CURRENT
J1619_201712
This SAE Recommended Practice defines the set-up and procedure for conducting the SAE Single Tooth Bending Fatigue Test. The details of the test fixture to be used (referred henceforth as “the test fixture” in this document) and gear test sample and the procedures for testing and analyzing the data are presented in this document.
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