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Technical Paper

Influence of Intake Charge Temperature and EGR Rate on the Combustion and Emission Characteristics of Ammonia/Diesel Dual-Fuel Engine

2024-06-12
2024-37-0025
Ammonia has emerged as a promising carbon-free alternative fuel for internal combustion engines (ICE), particularly in large-bore engine applications. However, integrating ammonia into conventional engines presents challenges, prompting the exploration of innovative combustion strategies like dual-fuel combustion. Nitrous oxide (N2O) emissions have emerged as a significant obstacle to the widespread adoption of ammonia in ICE. Various studies suggest that combining exhaust gas recirculation (EGR) with adjustments in inlet temperature and diesel injection timing can effectively mitigate nitrogen oxides (NOx) emissions across diverse operating conditions in dual-fuel diesel engines.
Technical Paper

Sustainability of Future Shipping Fuels: Well-to-Wake Environmental and Techno-Economic Analysis of Ammonia and Methanol

2023-08-28
2023-24-0093
The transportation industry has been scrutinized for its contribution towards the global greenhouse gas emissions over the years. While the automotive sector has been regulated by strict emission legislation globally, the emissions from marine transportation have been largely neglected. However, during the past decade, the international maritime organization focused on ways to lower the emission intensity of the marine sector by introducing several legislations. This sets limits on the emissions of different oxides of carbon, nitrogen and sulphur, which are emitted in large amounts from heavy fuel oil (HFO) combustion (the primary fuel for the marine sector). A 40% and 70% reduction per transport work compared to the levels of 2008 is set as target for CO2 emission for 2030 and 2050, respectively. To meet these targets, commonly, methanol, as a low-carbon fuel, and ammonia, as a zero-carbon fuel, are considered.
Technical Paper

Experimental and Numerical Analysis of an Active Pre-Chamber Engine Fuelled with Natural Gas

2023-04-11
2023-01-0185
Increasingly stringent pollutant and CO2 emission standards require the car manufacturers to investigate innovative solutions to further improve the fuel economy and environmental impact of their fleets. Nowadays, NOx emissions standards are stringent for spark-ignition (SI) internal combustion engines (ICEs) and many techniques are investigated to limit these emissions. Among these, an extremely lean combustion has a large potential to simultaneously reduce the NOx raw emissions and the fuel consumption of SI ICEs. Engines with pre-chamber ignition system are promising solutions for realizing a high air-fuel ratio which is both ignitable and with an adequate combustion speed. In this work, the combustion characteristics of an active pre-chamber system are experimentally investigated using a single-cylinder research engine. The engine under exam is a large bore heavy-duty unit with an active pre-chamber fuelled with compressed natural gas.
Technical Paper

Experimental and Numerical Insights on Battery Venting during Thermal Runaway

2023-04-11
2023-01-0502
Lithium-ion batteries have a well-documented failure tendency under abuse conditions with a significant release of gases and heat. This failure originated from the decomposition reactions within the battery’s electrochemical components, resulting in gas generation and increased internal pressure. To optimize battery safety, it is crucial to understand their behaviors when subjected to abuse conditions. The 18650 format cell incorporates a vent mechanism within a crimped cap to relieve pressure and mitigate the risk of rupture. However, cell venting introduces additional safety concerns associated with flammable gases and liquid electrolyte that flow into the environment. Experiments were performed with two venting caps with well-known geometries to quantify key parameters in describing the external dynamic flow of battery venting and to validate a CFD model.
Technical Paper

Combining DMDF and Hybrid Powertrains: A Look on the Effects of Different Battery Modelling Approaches

2022-03-29
2022-01-0658
Fleet electrification has been demonstrated as a feasible solution to decarbonize the heavy-duty transportation sector. The combination of hybridization and advanced combustion concepts may provide further advantages by also introducing reductions on criteria pollutants such as nitrogen oxides and soot. In this scenario, the interplay among the different energy paths must be understood and quantified to extract the full potential of the powertrain. One of the key devices in such powertrains is the battery, which involves different aspects regarding operation, safety, and degradation. Despite this complexity, most of the models still rely on resistance-capacity models to describe the battery operation. These models may lead to unpractical results since the current flow is governed by limiters rather than physical laws. Additionally, phenomena related with battery degradation, which decreases the nominal capacity and enhances the heat generation are also not considered in this approach.
Journal Article

Identifying Key Aspects of Thermal Runaway Modelling for Lithium-ion Battery Cells

2022-03-29
2022-01-0718
Electrification and hybridization of powerplants in the transportation sector is one of the most important changes in the last few decades. Lithium-ion batteries are the main energy storage systems, but despite the maturity of this technology, it has certain constrains compared to traditional internal combustion engines in the day-to-day usage. As the operating conditions of the batteries are pushed to the limits to overcome certain disadvantages relative to other conventional systems like charge and discharge times or vehicle driving range, new concerns and safety limitations must be considered. High power rates and cooling deficiencies can produce excessive operating temperatures within the cells, leading to problems with degradation or even unchain chemical reactions that can end in thermal runaway, one of the most worrying failure modes attaining electric platforms nowadays.
Technical Paper

A 3D-CFD Methodology for Combustion Modeling in Active Prechamber SI Engines Operating with Natural Gas

2022-03-29
2022-01-0470
Active prechamber combustion systems for SI engines represent a feasible and effective solution in reducing fuel consumption and pollutant emissions for both marine and ground heavy-duty engines. However, reliable and low-cost numerical approaches need to be developed to support and speed-up their industrial design considering their geometry complexity and the involved multiple flow length scales. This work presents a CFD methodology based on the RANS approach for the simulation of active prechamber spark-ignition engines. To reduce the computational time, the gas exchange process is computed only in the prechamber region to correctly describe the flow and mixture distributions, while the whole cylinder geometry is considered only for the power-cycle (compression, combustion and expansion). Outside the prechamber the in-cylinder flow field at IVC is estimated from the measured swirl ratio.
Technical Paper

Conceptual Model for the Start of Combustion Timing in the Range from RCCI to Conventional Dual Fuel

2022-03-29
2022-01-0468
In the challenge to reduce CO2, NOx and PM emissions, the application of natural gas or biogas in engines is a viable approach. In heavy duty and marine, either a conventional dual fuel (CDF), or a reactivity-controlled compression ignition (RCCI) approach is feasible on existing diesel engines. In both technologies a pilot diesel injection is used to ignite the premixed natural gas. However, the influence of injection-timing and -pressure on the start of combustion timing (SOC) is opposite between both modes. For a single operating point these relations can be explained by a detailed CFD simulation, but an intuitive overall explanation is lacking. This makes it difficult to incorporate both modes into one engine application, using a single controller. In an experimental campaign by the authors, on a medium speed engine, the lowest emissions were found to be very close to the SOC corresponding to the transition from RCCI to CDF.
Technical Paper

Electric Vehicles vs e-Fuelled ICE Vehicles: Comparison of potentials for Life Cycle CO2 Emission Reduction

2022-03-29
2022-01-0745
The need to control global warming by regulating automotive emission levels has led to a lot of changes in the policies of different countries globally, specifically the United States (US) and the European Union (EU). More recently, the governments have been strongly pushing the integration of Electric Vehicles (EVs) in the market to replace the conventional Internal Combustion Engine (ICE) vehicles for CO₂ emissions reduction, with the enforcement of 50% EV sales by 2030 in the US and complete 100% by 2035 in the EU for passenger cars. However, these policies are misleading by considering EVs as zero emission vehicles, as there is no such technology yet available that has zero emissions during its lifecycle. During the manufacturing phase, any vehicle produced gives out emissions, with EVs emitting even higher than the conventional ICE vehicles with their battery manufacturing.
Technical Paper

FPGA Implementation of In-Cycle Closed-Loop Combustion Control Methods

2021-09-05
2021-24-0024
This paper investigates the FPGA resources for the implementation of in-cycle closed-loop combustion control algorithms. Closed-loop combustion control obtains feedback from fast in-cylinder pressure measurements for accurate and reliable information about the combustion progress, synchronized with the flywheel encoder. In-cycle combustion control requires accurate and fast computations for their real-time execution. A compromise between accuracy and computation complexity must be selected for an effective combustion control. The requirements on the signal processing (evaluation rate and digital resolution) are investigated. A common practice for the combustion supervision is to monitor the heat release rate. For its calculation, different methods for the computation of the cylinder volume and heat capacity ratio are compared. Combustion feedback requires of virtual sensors for the misfire detection, burnt fuel mass and pressure prediction.
Technical Paper

Stochastic Set-Point Optimization for In-Cycle Closed-Loop Combustion Control Operation

2021-04-06
2021-01-0531
The constrained indicated efficiency optimization of the set-point reference for in-cycle closed-loop combustion regulators is investigated in this article. Closed-loop combustion control is able to reduce the stochastic cyclic variations of the combustion by the adjustment of multiple-injections, a pilot and main injection in this work. The set-point is determined by the demand on engine load, burned pilot mass reference and combustion timing. Two strategies were investigated, the regulation of the start of combustion (SOC) and the center of combustion (CA50). The novel approach taken in this investigation consists of including the effect of the controlled variables on the combustion dispersion, instead of using mean-value models, and solve the stochastic optimization problem. A stochastic heat release model is developed for simulation and calibrated with extensive data from a Scania D13 six-cylinder engine. A Monte Carlo approach is taken for the simulations.
Technical Paper

Surrogate Fuel Formulation to Improve the Dual-Mode Dual-Fuel Combustion Operation at Different Operating Conditions

2020-09-15
2020-01-2073
Dual-mode dual-fuel combustion is a promising combustion concept to achieve the required emissions and CO2 reductions imposed by the next standards. Nonetheless, the fuel formulation requirements are stricter than for the single-fuel combustion concepts as the combustion concept relies on the reactivity of two different fuels. This work investigates the effect of the low reactivity fuel sensitivity (S=RON-MON) and the octane number at different operating conditions representative of the different combustion regimes found during the dual-mode dual-fuel operation. For this purpose, experimental tests were performed using a PRF 95 with three different sensitivities (S0, S5 and S10) at operating conditions of 25% load/950 rpm, 50%/1800 rpm and 100%/2200 rpm. Moreover, air sweeps varying ±10% around a reference air mass were performed at 25%/1800 rpm and 50%/1800 rpm. Conventional diesel fuel was used as high reactivity fuel in all the cases.
Technical Paper

Experimental and Numerical Assessment of Active Pre-chamber Ignition in Heavy Duty Natural Gas Stationary Engine

2020-04-14
2020-01-0819
Gas engines (fuelled with CNG, LNG or Biogas) for generation of power and heat are, to this date, taking up larger shares of the market with respect to diesel engines. In order to meet the limit imposed by the TA-Luft regulations on stationary engines, lean combustion represents a viable solution for achieving lower emissions as well as efficiency levels comparable with diesel engines. Leaner mixtures however affect the combustion stability as the flame propagation velocity and consequently heat release rate are slowed down. As a strategy to deliver higher ignition energy, an active pre-chamber may be used. This work focuses on assessing the performance of a pre-chamber combustion configuration in a stationary heavy-duty engine for power generation, operating at different loads, air-to-fuel ratios and spark timings.
Technical Paper

Regulated Emissions and Detailed Particle Characterisation for Diesel and RME Biodiesel Fuel Combustion with Varying EGR in a Heavy-Duty Engine

2019-12-19
2019-01-2291
This study investigates particulate matter (PM) and regulated emissions from renewable rapeseed oil methyl ester (RME) biodiesel in pure and blended forms and contrasts that to conventional diesel fuel. Environmental and health concerns are the major motivation for combustion engines research, especially finding sustainable alternatives to fossil fuels and reducing diesel PM emissions. Fatty acid methyl esters (FAME), including RME, are renewable fuels commonly used from low level blends with diesel to full substitution. They strongly reduce the net carbon dioxide emissions. It is largely unknown how the emissions and characteristics of PM get altered by the combined effect of adding biodiesel to diesel and implementing modern engine concepts that reduce nitrogen oxides (NOx) emissions by exhaust gas recirculation (EGR).
Technical Paper

Measurement of Gasoline Exhaust Particulate Matter Emissions with a Wide-Range EGR in a Heavy-Duty Diesel Engine

2019-04-02
2019-01-0761
A large number of measurement techniques have been developed or adapted from other fields to measure various parameters of engine particulates. With the strict limits given by regulations on pollutant emissions, many advanced combustion strategies have been developed towards cleaner combustion. Exhaust gas recirculation (EGR) is widely applied to suppress nitrogen oxide (NOx) and reduce soot emissions. On the other hand, gasoline starts to be utilized in compression ignition engines due to great potential in soot reduction and high engine efficiency. New engine trends raise the need for good sensitivity and suitable accuracy of the PM measurement techniques to detect particulates with smaller size and low particulate mass emissions. In this work, we present a comparison between different measurement techniques for particulate matter (PM) emissions in a compression ignition engine running on gasoline fuel. A wide-range of EGR was used with lambda varied from 3 down to 1.
Technical Paper

Simulation of System Brake Efficiency in a Double Compression-Expansion Engine-Concept (DCEE) Based on Experimental Combustion Data

2019-01-15
2019-01-0073
The double compression-expansion engine concepts (DCEE) are split-cycle concepts where the compression, combustion, expansion and gas exchange strokes occur in two or more different cylinders. Previous simulation studies reveal there is a potential to improve brake efficiency with these engine concepts due to improved thermodynamic and mechanical efficiencies. As a continuation of this project this paper studies an alternative layout of the DCEE-concept. The concept studied in this paper has three different cylinders, a compression, a combustion and an expansion cylinder. Overall system indicated and brake efficiency estimations were based on both engine experiments and simulations. The engine experiments were carried out at 10 different operating points and 5 fuelling rates (between 98.2 and 310.4 mg/cycle injection mass) at an engine speed of 1200 rpm. The inlet manifold pressure was varied between 3 and 5 bar.
Journal Article

NOx-Conversion Comparison of a SCR-Catalyst Using a Novel Biomimetic Effervescent Injector on a Heavy-Duty Engine

2019-01-15
2019-01-0047
NOx pollution from diesel engines has been stated as causing over 10 000 pre-mature deaths annually and predictions are showing that this level will increase [1]. In order to decrease this growing global problem, exhaust after-treatment systems for diesel engines have to be improved, this is especially so for vehicles carrying freight as their use of diesel engines is expected to carry on into the future [2]. The most common way to reduce diesel engine NOx out emissions is to use SCR. SCR operates by injecting aqueous Urea solution, 32.5% by volume (AUS-32), that evaporates prior the catalytic surface of the SCR-catalyst. Due to a catalytic reaction within the catalyst, NOx is converted nominally into Nitrogen and Water. Currently, the evaporative process is enhanced by aggressive mixer plates and long flow paths.
Technical Paper

Combined CFD - PIV Methodology for the Characterization of Air Flow in a Diesel Engine

2018-09-10
2018-01-1769
It is known that in-cylinder airflow structures during intake and compression strokes deeply affects the combustion process in compression ignition (CI) engines. This work presents a methodology for the analysis of the swirling structures by means of the CFD proprietary code Converge 2.3. The methodology is based on the CFD modelling and the comparison of results with in-cylinder velocity fields measured by particle image velocimetry (PIV). Furthermore, the analysis is extended to the accuracy evaluation of other methods available to define the flow in the cylinder of internal combustion engines, such as experiments in steady flow rigs. These methods, in junction with simple phenomenological models, have been traditionally used to determine some of the fundamental variables that define the in-cylinder flow in ICE engines. The CFD analysis is focused in the flow structures around top dead centre (TDC) at the end of the compression stroke.
Technical Paper

Analyzing Factors Affecting Gross Indicated Efficiency When Inlet Temperature Is Changed

2018-09-10
2018-01-1780
Observations from engine experiments indicates that the gross indicated efficiency (GIE) increases when the inlet temperature (Tinlet) is lowered. The change in Tinlet affects several important factors, such as the heat release profile (affecting heat and exhaust losses), working fluid properties, combustion efficiency and heat transfer losses. These factors all individually contributes to the resulting change in GIE. However, due to their strong dependency to temperature it is not possible to quantify the contribution from each of these parameters individually. Therefore, a simulation model in GT-power has been created and calibrated to the performed engine experiments. With simulations the temperature dependency can be separated and it becomes possible to evaluate the contribution to GIE from each factor individually. The simulation results indicate that the specific heats of the working medium are the largest contributor.
Technical Paper

An Experimental Investigation on Spray Mixing and Combustion Characteristics for Spray C/D Nozzles in a Constant Pressure Vessel

2018-09-10
2018-01-1783
The Engine Combustion Network (ECN) is a coordinate effort from research partners from all over the world which aims at creating a large experimental database to validate CFD calculations. Two injectors from ECN, namely Spray C and D, have been compared in a constant pressure flow vessel, which enables a field of view of more than 100 mm. Both nozzles have been designed with similar flow metrics, with Spray D having a convergent hole shape and Spray C a cylindrical one, the latter being therefore more prone to cavitation. Although the focus of the study is on reacting conditions, some inert cases have also been measured. High speed schlieren imaging, OH* chemiluminescence visualization and head-on broadband luminosity have been used as combustion diagnostics to evaluate ignition delay, lift off length and reacting tip penetration. Parametric variations include ambient temperature, oxygen content and injection pressure variations.
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