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Technical Paper

Experimental and Modeling Study of NH3-SCR on a Hydrocarbon-Poisoned Cu-CHA Catalyst

2023-10-31
2023-01-1659
A urea-selective catalytic reduction (SCR) system is used for the reduction of NOx emitted from diesel engines. Although this SCR catalyst can reduce NOx over a wide temperature range, improvements in NOx conversion at relatively low temperatures, such as under cold-start or low-load engine conditions, are necessary. A close-coupled SCR (cc-SCR), which was set just after the engine exhaust manifold, was developed to address this issue. The temperature of the SCR catalyst increases rapidly owing to the higher exhaust temperatures, and NOx conversion is then enhanced under cold-start conditions. However, since the diesel oxidation catalyst is not installed before the SCR catalyst, hydrocarbon (HC) emissions pass directly through the SCR catalyst and poison it, leading to lower NOx conversion. Therefore, the mechanism of NOx conversion reduction on HC-poisoned SCR catalysts are required to be studied.
Technical Paper

Effects of Different Driving Behavior during Actual Road Driving on Ammonia Emissions from Gasoline Vehicles

2023-09-29
2023-32-0095
Three-way catalysts are used in gasoline vehicles for simultaneous purifying nitrogen oxide, carbon monoxide, and hydrocarbon in recent years. However, the reduction of ammonia emission generated in the three-way catalyst is pressing issue. In EURO 7, ammonia will also be subject to the Real Driving Emissions regulation, and its emissions must be reduced. Previous studies have shown that ammonia emissions are higher under fuel-rich conditions, suggesting that differences in driving behavior have a significant impact on ammonia emissions in real-world driving, which includes various driving environments. In this study, driving tests were conducted on a direct- injection gasoline vehicle equipped with a three-way catalyst and Portable Emission Measurement System and Sensor-based Emission Measurement System to investigate the actual ammonia emissions on actual roads.
Technical Paper

Real-world Cold Start Emissions Evaluation for Direct-injection Gasoline Vehicle with PEMS and SEMS

2023-04-11
2023-01-0379
The Real Driving Emissions (RDE) test method has been introduced after 2017 to regulate the vehicle emissions in real-world driving situations by means of on-board emissions measurements. This paper aims to estimate the detailed on-board gaseous emissions from a light-duty direct-injection gasoline vehicle simultaneously using both portable emissions measurement system (PEMS) and sensor-based emissions measurement system (SEMS). Test route is typical urban route and tests environment factors followed the RDE regulation. Carbon dioxide (CO2), carbon monoxide (CO), nitrogen oxides (NOx), and ammonia (NH3) emissions were analyzed according to cold start once and followed by hot start conditions. The mass emissions of gas components were calculated based on the exhaust flowrate obtained from OBD parameters, NH3 emission was calculated based on NO sensor’s data. Two drivers participated in the tests and their emissions difference has been compared.
Journal Article

Evaluation of Mechanism for EGR Deposit Formation Based on Spatially- and Time-Resolved Scanning-Electron-Microscope Observation

2020-09-15
2020-01-2027
Exhaust gas recirculation (EGR) is widely used in diesel engines to reduce nitrogen oxide emissions. To meet the strict emission regulations, e.g., Real Driving Emissions, the EGR system is required to be used at temperatures lower than the present ones. However, under cool conditions, an adhesive deposit forms on the EGR valve or cooler because of the particulate matter and other components present in the diesel exhaust. This causes sticking of the EGR valve or degradation of the heat-exchange performance, which are serious problems. In this study, the EGR deposit formation mechanism was investigated based on spatially- and time-resolved scanning electron microscopy (SEM) observation. The deposit was formed in a custom-made sample line using real exhaust emitted from a diesel engine. The exhaust including soot was introduced into the sample line for 24 h (maximum duration), and the formed deposit was observed using SEM.
Technical Paper

Isocyanic acid hydrolysis and ammonia-SCR reaction over hydrothermally aged Cu-ZSM5

2019-12-19
2019-01-2234
For developing complicated after-treatment equipment for diesel-engine vehicles, such as urea-selective catalytic reduction (urea-SCR) systems, construction of a reaction model that can accurately predict ammonia (NH3) formation from urea is required. Hydrolysis of isocyanic acid (HNCO) is an important intermediate reaction in NH3 formation from urea. In our previous studies [1], a new rate constant for HNCO hydrolysis over fresh Cu-ZSM5 was derived using the measurements of the reaction rate of HNCO hydrolysis with high-purity HNCO formed from cyanuric acid. In this study, the reaction rates of the HNCO hydrolysis and NH3-SCR reactions were measured over a hydrothermally aged Cu-ZSM5 catalyst. A steady-state flow reactor equipped with a Fourier transform infrared spectrometer (FTIR) was employed to obtain the reaction rate of the HNCO hydrolysis and NH3-SCR reactions.
Technical Paper

Kinetic Measurements of HNCO Hydrolysis over SCR Catalyst

2018-09-10
2018-01-1764
To meet the strict emission regulations for diesel engines, an advanced processing device such as a Urea-SCR (selective catalytic reduction) system is used to reduce NOx emissions. The Real Driving Emissions (RDE) test, which is implemented in the European Union, will expand the range of conditions under which the engine has to operate [1], which will lead to the construction of a Urea-SCR system capable of reducing NOx emissions at lower and higher temperature conditions, and at higher space velocity conditions than existing systems. Simulations are useful in improving the performance of the urea-SCR system. However, it is necessary to construct a reliable NOx reduction model to use for system design, which covers the expanded engine operation conditions. In the urea-SCR system, the mechanism of ammonia (NH3) formation from injected aqueous urea solution is not clear. Thus, it is important to clarify this mechanism to improve the NOx reduction model.
Journal Article

Kinetic Modeling Study of NOx Conversion Based on Physicochemical Characteristics of Hydrothermally Aged SCR/DPF Catalyst

2017-10-08
2017-01-2386
Diesel engines have better fuel economy over comparable gasoline engines and are useful for the reduction of CO2 emissions. However, to meet stringent emission standards, the technology for reducing NOx and particulate matter (PM) in diesel engine exhaust needs to be improved. A conventional selective catalytic reduction (SCR) system consists of a diesel oxidation catalyst (DOC), diesel particulate filter (DPF), and urea-SCR catalyst. Recently, more stringent regulations have led to the development of SCR systems with a larger volume and increased the cost of such systems. In order to solve these problems, an SCR catalyst-coated DPF (SCR/DPF) is proposed. An SCR/DPF system has lower volume and cost compared to the conventional SCR system. The SCR/DPF catalyst has two functions: combustion of PM and reduction of NOx emissions.
Journal Article

Investigation of Mechanism for Formation of EGR Deposit by in situ ATR-FTIR Spectrometer and SEM

2016-10-17
2016-01-2351
Exhaust gas recirculation (EGR) is widely used in diesel engines to reduce nitrogen oxide (NOx) emissions. However, a lacquer is formed on the EGR valve or EGR cooler due to particulate matter and other components present in diesel exhaust, causing serious problems. In this study, the mechanism of lacquer deposition is investigated using attenuated total reflection Fourier transform infrared spectrometry (ATR-FTIR) and scanning electron microscopy (SEM). Deposition of temperature-dependent lacquers was evaluated by varying the temperature of a diamond prism between 80 and 120 °C in an ATR-FTIR spectrometer integrated into a custom-built sample line, which branched off from the exhaust pipe of a diesel engine. Lacquers were deposited on the diamond prism at 100 °C or less, while no lacquer was deposited at 120 °C. Time-dependent ATR-FTIR spectra were obtained for approximately 2 h from the beginning of the experiment.
Technical Paper

Measurement of Sound Speed in DME in a Wide Range of Pressure and Temperature Including the Critical Point

2016-10-17
2016-01-2258
Dimethyl ether (DME) is a promising alternative fuel for compression ignition (CI) engines. DME features good auto ignition characteristics and soot-free combustion. In order to develop an injection system suitable for DME, it is necessary to understand its fuel properties. Sound speed is an important fuel property that affects the injection characteristics. However, the measurement data under high-pressures corresponding to those in fuel injection systems are lacking. The critical temperature of DME is lower than that of diesel fuel, and is close to the injection condition. It is important to understand the behavior of the sound speed around the critical point, since the sound speed at critical point is extremely low. In this study, sound speed in DME in a wide pressure and temperature range of 1 MPa to 80 MPa, 298.15 K to 413.15 K, including the vicinity of the critical point, was measured. The sound speed in DME decreases as either the pressure falls or the temperature rises.
Journal Article

High-Speed Observation and Modeling of Dimethyl Ether Spray Combustion at Engine-Like Conditions

2015-09-01
2015-01-1927
Dimethyl Ether (DME) is one of the major candidates for the alternative fuel for compression ignition (CI) engines. However, DME spray combustion characteristics are not well understood. There is no spray model validated against spray experiments at high-temperature and high-pressure relevant to combustion chambers of engines. DME has a lower viscosity and lower volumetric modulus of elasticity. It is difficult to increase injection pressure. The injection pressure remains low at 60 MPa even in the latest DME engine. To improve engine performance and reduce emissions from DME engines, establishing the DME spray model applicable to numerical engine simulation is required. In this study, high-speed observation of DME sprays at injection pressures up to 120 MPa with a latest common rail DME injection system was conducted in a constant volume combustion vessel, under ambient temperature and pressure of 6 MPa-920 K.
Journal Article

Ignition Characteristics of 2,5-Dimethylfuran Compared with Gasoline and Ethanol

2015-09-01
2015-01-1806
2,5-dimethylfuran (DMF) and 2-methylfuran (MF) have attracted attention as new biofuels. To utilize furans as alternative fuels, fundamental studies on the combustion characteristics are required. In this study, the ignition delay times of DMF were measured using a rapid compression machine and compared with those of gasoline and ethanol. To investigate the effect of the addition of DMF to gasoline, the ignition delay times of DMF-gasoline surrogate fuel blends were also measured. The ignition delay times of DMF were longer than those of gasoline and shorter than those of ethanol. The simulation results using the DMF kinetic model were in reasonable agreement with those of the experiments.
Technical Paper

An Experimental Study of Injection and Combustion with Dimethyl Ether

2015-04-14
2015-01-0932
DiMethyl Ether (DME) has been known to be an outstanding fuel for combustion in diesel cycle engines for nearly twenty years. DME has a vapour pressure of approximately 0.5MPa at ambient temperature (293K), thus it requires pressurized fuel systems to keep it in liquid state which are similar to those for Liquefied Petroleum Gas (mixtures of propane and butane). The high vapour pressure of DME permits the possibility to optimize the fuel injection characteristic of direct injection diesel engines in order to achieve a fast evaporation and mixing with the charged gas in the combustion chamber, even at moderate fuel injection pressures. To understand the interrelation between the fuel flow inside the nozzle spray holes tests were carried out using 2D optically accessed nozzles coupled with modelling approaches for the fuel flow, cavitation, evaporation and the gas dynamics of 2-phase (liquid and gas) flows.
Technical Paper

Numerical Analysis of Carbon Monoxide Formation in DME Combustion

2011-11-08
2011-32-0632
Dimethyl ether (DME) is an oxygenated fuel with the molecular formula CH₃OCH₃, economically produced from various energy sources, such as natural gas, coal and biomass. It has gained prominence as a substitute for diesel fuel in Japan and in other Asian countries, from the viewpoint of both energy diversification and environmental protection. The greatest advantage of DME is that it emits practically no particulate matter when used in compression ignition (CI) engine. However, one of the drawbacks of DME CI engine is the increase carbon monoxide (CO) emission in high-load and high exhaust gas circulation (EGR) regime. In this study, we have investigated the CO formation characteristics of DME CI combustion based on chemical kinetics.
Technical Paper

Experimental and Numerical Analysis of High Pressure DME Spray

2010-04-12
2010-01-0880
DME has lower energy content per unit volume than that of light oil (typical petroleum based diesel fuel). Roughly 1.8 times the quantity of DME is required to obtain equivalent content of light oil. DME also exhibits higher compressibility and much lower viscosity than light oil, so high pressure injection is not easy. Currently, DME engines have utilized a larger injection volume by enlarging the nozzle diameter with a relatively low injection pressure up to 60MPa. In order to obtain higher performance in future DME engines, high pressure fuel injection is considered essential, however the high pressure DME spray characteristics have not yet been understood. In this research, DME spray characteristics of high injection pressure up to 140MPa were examined using a constant volume vessel under engine-like temperature/pressure conditions.
Technical Paper

Real-time Analysis of Benzene in Exhaust Gas from Driving Automobiles Using Jet-REMPI Method

2009-11-02
2009-01-2740
Real-time analysis of benzene in automobile exhaust gas was performed using the Jet-REMPI (supersonic jet / resonance enhanced multi-photon ionization) method. Real-time benzene concentration of two diesel trucks and one gasoline vehicle driving in Japanese driving modes were observed under ppm level at 1 s intervals. As a result, it became obvious that there were many differences in their emission tendencies, because of their car types, driving conditions, and catalyst conditions. In two diesel vehicle, benzene emission tendencies were opposite. And, in a gasoline vehicle, emission pattern were different between hot and cold conditions due to the catalyst conditions.
Technical Paper

Fuel Properties and Engine Performance of Dimethyl Ether-Blended Biodiesel Fuels

2007-07-23
2007-01-2016
One way to reduce CO2 in the atmosphere is to use biodiesel fuel (BDF) [1]. BDF has the advantage of low smoke combustion, since its molecules contain oxygen. Meanwhile, BDF has the drawbacks of high viscosity and a high pour point that make it difficult to use at low temperatures. Dimethyl ether (DME) can be made from biomass, as well as from natural gas or coal; therefore, it is regarded as one of the biomass fuels. DME has low viscosity and a low boiling point, and smoke-free combustion can be obtained, since it has no carbon-carbon bond [2]. On the other hand, it has the disadvantage of low lubricity due to its low viscosity. When these fuels are blended together, the weaknesses of the fuels can be overcome. The objective of this research is to show that blending these two fuels is an effective way of bringing biomass-derived fuels into practical use.
Technical Paper

Ignition Mechanisms of HCCI Combustion Process Fueled With Methane/DME Composite Fuel

2005-04-11
2005-01-0182
Homogeneous charge compression ignition (HCCI) combustion of methane was performed using dimethyl ether (DME) as an ignition improver. The ignition mechanisms of the methane/DME/air HCCI process were investigated on the basis of the chemical kinetics. The engine test was also conducted to verify the calculation results, and to determine the operation range. Analysis of the results showed that DME was an excellent ignition improver for methane, having two functions of temperature rise and OH radical supply. It was also shown that the operation range was extended to an overall equivalence ratio of 0.54 without knocking, by controlling DME quantity.
Technical Paper

Spectroscopic Analysis of Combustion in the DME Diesel Engine

2004-03-08
2004-01-0089
For better understanding of the combustion characteristics in a direct injection dimethyl ether (DME) engine, the chemiluminescences of a burner flame and in-cylinder flame were analyzed using the spectroscopic method. The emission intensities of chemiluminescences were measured by a photomultiplier after passing through a monochrome-spectrometer. For the burner flame, line spectra were found nearby the wave length of 310 nm, 430 nm and 515 nm, arising from OH, CH and C2 radicals, respectively. For the in-cylinder flame, a strong continuous spectrum was found from 340 nm wave length to 550 nm. Line spectra were also detected nearby 310 nm, 395 nm and 430 nm, arising from OH, HCHO, and C2 radicals, respectively, partially overlapping with the continuous spectrum. Of these line spectra, 310 nm of OH radical did not overlapped with the continuous spectrum.
Technical Paper

Chemiluminescence Analysis from In-Cylinder Combustion of a DME-Fueled DI Diesel Engine

2003-10-27
2003-01-3192
To date, the DME combustion mechanism has been investigated by in-cylinder gas sampling, numerical calculations and observation of combustion radicals. It has been possible to quantify the emission intensities of in-cylinder combustion using a monochromator, and to observe the emitting species as images by using band-pass filters. However, the complete band images were not observed since the broadband (thermal) intensity may be stronger than band spectra intensities. Emission intensities of DME combustion radicals from a pre-mixed burner flame have been measured using a spectroscope and photomultiplier. Results were compared to other fuels, such as n-butane and methane, then, in this study, to better understand the combustion characteristics of DME, emission intensities near CH bands of an actual DI diesel engine fueled with DME were measured, and band spectra emitted from the engine were defined. Near TDC, emission intensities did not vary with wavelength.
Technical Paper

Computational and Experimental Study on the Influence of Formaldehyde on HCCI Combustion Fueled with Dimethyl Ether

2003-05-19
2003-01-1826
Computational analysis on the mechanism and control method for DME fueled HCCI type combustion was carried out on the basis of the chemical kinetics. The calculation results were verified experimentally using a single cylinder test engine. Analysis of the results showed that DME oxidation is governed by production/consumption behavior of OH, because DME oxidation is initiated by dehydrogenation with OH radicals. It was also shown that the overall oxidation reaction could be controlled by adding substances which react competitively with OH in the dehydrogenation reactions of DME. Of the substances we tested, formaldehyde was most effective. It was confirmed by engine testing that by adding a small amount of formaldehyde to the DME/air mixture, the heat evolved in the low temperature reactions was reduced and the reaction appearance timing was retarded.
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