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Technical Paper

Acceleration of Fast-SCR Reactions by Eliminating “The Ammonia Blocking Effect”

2024-06-12
2024-37-0001
The recent and future trends of energy for heavy-duty vehicles are considered e-fuel, H2, and electricity, and the Selective Catalytic Reduction (SCR) system is necessary for achieving the goals of zero-emission internal combustion engines that use e-fuel and H2 as a fuel. The Japanese automotive industry uses a Cu-zeolite based SCR catalyst since Vanadium is designated as a specific chemical substance, which the Ministry of Environment prohibits its release into the atmosphere. This study attempted purification rate improvement by controlling the NH3 supply with a mini-reactor and by simulated exhaust gas. Specifically, the experiment was done by examining the effect of the pulse amplitude, frequency, and duty ratio on the purification rate by supplying the NH3 pulse injection to the test piece Cu-chabazite catalyst. Additionally, the results of the reactor experiment were validated by numerical simulation considering the detailed surface reaction processes on the catalyst.
Technical Paper

Effects of Pre-Chamber Internal Shape on CH4-H2 Combustion Characteristics Using Rapid-Compression Expansion Machine Experiments and 3D-CFD Analysis

2023-08-28
2023-24-0043
Pre-chamber (PC) natural gas and hydrogen (CH4-H2) combustion can improve thermal efficiency and greenhouse gas emissions from decarbonized stationary engines. However, the engine efficiency is worsened by prolonged combustion duration due to PC jet velocity extinction. This work investigates the impact of cylindrical PC internal shapes to increase its jet velocity and shorten combustion duration. A rapid compression and expansion machine (RCEM) is used to investigate the combustion characteristics of premixed CH4 gas. The combustion images are recorded using a high-speed camera of 10,000 fps. The experiments are conducted using two types of long PC shapes with diameters φ=4 mm (hereafter, longφ4) and 5 mm (hereafter, long φ5), and their combustions are compared against a short PC shape (φ=12 mm). For all designs of the PC shapes, the PC holes are 6 with 2 mm in diameter.
Technical Paper

Experimental and Simulation Analysis of Spray and Combustion Characteristics in a Swirl-Chamber Diesel Engine

2022-08-30
2022-01-1049
A swirl-chamber diesel engine has an indirect injection system in which fuel is injected into a pre-chamber called the swirl-chamber that is separated from the main chamber. Indirect fuel injection systems can be directly mechanically controlled by the camshaft, which is cheaper than electronic control. For these reasons, they are used in diverse industrial applications and automobiles. However, optimization of the swirl-chamber shape and performance tests have been mainly experimental, and there has been insufficient verification of the accuracy of simulations. Thus, we have attempted to verify simulations using a rapid compression and expansion machine that can reproduce the combustion in one engine cycle, with a chamber like a swirl chamber in the cylinder head to visualize the behavior of evaporative sprays and the combustion process. In this study, the authors focused on the wall impingement of the fuel spray and took photos of its liquid phase and ignition.
Technical Paper

A Study on Optimizing SHEV Components Specifications and Control Parameter Values for the Reduction of Fuel Consumption by Using a Genetic Algorithm

2022-03-29
2022-01-0655
For a series hybrid electric vehicle (SHEV), the electric motor is responsible for driving the wheels, while the engine drives the only generator to provide electricity. SHEVs set a control strategy to make the engine run near the fixed operating point with high thermal efficiency, thereby effectively reducing fuel consumption. The powertrain system of HEV is more complex than that of a conventional drive system using only an internal combustion engine, and it is time-consuming to obtain the optimal components specification values and control parameters. Therefore, automatic optimization methods are required nowadays. We used Genetic Algorithm (GA) as the optimization method and optimize powertrain specifications and control parameter values to reduce fuel consumption. The results show that it is an effective optimization method.
Technical Paper

Studies on Spray and Combustion Characteristics of Throttle Type Nozzle Used in a Swirl-Chamber Diesel Engine

2022-01-09
2022-32-0068
Among industrial engines, vortex chamber diesel engines are mainly used in small engines with output of less than 19 kW, and they employ an indirect injection system in which fuel is injected into a sub-chamber called a vortex chamber. The throttle-type nozzle used in swirl-chamber diesel engines is expected to change its spraying behavior depending on ambient conditions because the pressure fluctuations in the nozzle cause the needle valve to lift, and the injection amount is controlled by the amount of lift of the needle valve. In addition, the dimensions of the vortex chamber of a vortex chamber diesel engine are smaller than the spray development distance, and wall impingement of the spray is expected. In this study, spraying and combustion experiments were conducted using a constant volume chamber to understand the behavior of the spray from a throttle-type nozzle.
Technical Paper

A Model for Predicting Turbulent Burning Velocity by using Karlovitz Number and Markstein Number under EGR Conditions

2021-09-21
2021-01-1146
The purpose of this paper is to build up a model for predicting turbulent burning velocity which can be used for One-Dimensional (1D) engine simulation. This paper presents the relationship between turbulent burning velocity, the Karlovitz number, and the Markstein number for building up the prediction model. The turbulent burning velocity was measured using a single-cylinder gasoline engine, which has an external Exhaust Gas Recirculation (EGR) system. In the experiment, various engine operating parameters, e.g. engine loads and EGR rates, and various engine specifications, i.e. different types of intake ports were tested. The Karlovitz number was calculated using Three-Dimensional Computational Fluid Dynamics (3D-CFD) and detailed chemical kinetics simulation with a premixed laminar flame model. The Markstein number was also calculated using detailed chemical kinetics simulation with the Extinction of Opposed-flow Flame model.
Technical Paper

Effects of Partial Oxidation in an Unburned Mixture on a Flame Stretch under EGR Conditions

2021-09-21
2021-01-1165
The purpose of the present study is to find a way to extend a combustion stability limit for diluted combustion in a spark-ignition (SI) gasoline engine which has a high compression ratio. This paper focuses on partial oxidation in an unburned mixture which is observed in the high compression engine and clarifies the effect of partial oxidation in an unburned mixture on the behavior of a flame stretch and the extinction limit. The behavior of the flame stretch was simulated using the detailed chemical kinetics simulation with the opposed-flow flame reactor model. In the simulation, the reactants which have various reaction progress variables were examined to simulate the flame stretch and extinction under the partial oxidation conditions. The mixtures were also diluted by complete combustion products which represent exhaust gas recirculation (EGR).
Technical Paper

A Novel Integrated Series Hybrid Electric Vehicle Model Reveals Possibilities for Reducing Fuel Consumption and Improving Exhaust Gas Purification Performance

2021-09-21
2021-01-1244
This paper describes the development of an integrated simulation model for evaluating the effects of electrically heating the three-way catalyst (TWC) in a series hybrid electric vehicle (s-HEV) on fuel economy and exhaust gas purification performance. Engine and TWC models were developed in GT-Power to predict exhaust emissions during transient operation. These models were validated against data from vehicle tests using a chassis dynamometer and integrated into an s-HEV model built in MATLAB/Simulink. The s-HEV model accurately reproduced the performance characteristics of the vehicle’s engine, motor, generator, and battery during WLTC mode operation. It can thus be used to predict the fuel consumption, emissions, and performance of individual powertrain components. The engine combustion characteristics were reproduced with reasonable accuracy for the first 50 combustion cycles, representing the cold-start condition of the driving mode.
Technical Paper

Numerical Methods on VVA and VCR Concepts for Fuel Economy Improvement of a Commercial CNG Truck

2020-09-15
2020-01-2083
Natural gas has been used in spark-ignition (SI) engines of natural gas vehicles (NGVs) due to its resource availability and stable price compared to gasoline. It has the potential to reduce carbon monoxide emissions from the SI engines due to its high hydrogen-to-carbon ratio. However, short running distance is an issue of the NGVs. In this work, methodologies to improve the fuel economy of a heavy-duty commercial truck under the Japanese Heavy-Duty Driving Cycle (JE05) is proposed by numerical 1D-CFD modeling. The main objective is a comparative analysis to find an optimal fuel economy under three variable mechanisms, variable valve timing (VVT), variable valve actuation (VVA), and variable compression ratio (VCR). Experimental data are taken from a six-cylinder turbocharged SI engine fueled by city gas 13A. The 9.83 L production engine is a CR11 type with a multi-point injection system operated under a stoichiometric mixture.
Technical Paper

A Fundamental Study on Combustion Characteristics in a Pre-Chamber Type Lean Burn Natural Gas Engine

2019-09-09
2019-24-0123
Pre-chamber spark ignition technology can stabilize combustion and improve thermal efficiency of lean burn natural gas engines. During compression stroke, a homogeneous lean mixture is introduced into pre-chamber, which separates spark plug electrodes from turbulent flow field. After the pre-chamber mixture is ignited, the burnt jet gas is discharged through multi-hole nozzles which promotes combustion of the lean mixture in the main chamber due to turbulence caused by high speed jet and multi-points ignition. However, details mechanism in the process has not been elucidated. To design the pre-chamber geometry and to achieve stable combustion under the lean condition for such engines, it is important to understand the fundamental aspects of the combustion process. In this study, a high-speed video camera with a 306 nm band-pass filer and an image intensifier is used to visualize OH* self-luminosity in rapid compression-expansion machine experiment.
Technical Paper

A Study on Combustion Characteristics of a High Compression Ratio SI Engine with High Pressure Gasoline Injection

2019-09-09
2019-24-0106
In order to improve thermal efficiency of spark ignition (SI) engines, an improved technology to avoid irregular combustion under high load conditions of high compression ratio SI engines is required. In this study, the authors focused on high pressure gasoline direct injection in a high compression ratio SI engine, which its rapid air-fuel mixture formation, turbulence, and flame speed, are enhanced by high-speed fuel spray jet. Effects of fuel injection pressure, injection and spark ignition timing on combustion characteristics were experimentally and numerically investigated. It was found that the heat release rate was drastically increased by raising the fuel injection pressure. The numerical simulation results show that the high pressure gasoline direct injection enhanced small-scale turbulent intensity and fuel evaporation, simultaneously.
Technical Paper

0D/1D Turbulent Combustion Model Assessment from an Ultra-Lean Spark Ignition Engine

2019-03-25
2019-01-1409
This paper focuses on an assessment of predictive combustion model using a 0D/1D simulation tool under high load, different excess air ratio λ , and different combustion stabilities (based on coefficient of variation of indicated mean effective pressure COVimep). To consider that, crank angle resolved data of experimental pressure of 500 cycles are recorded under engine speed 1000 RPM and 2000 RPM, wide-open throttle, and λ=1.0, 1.42, 1.7, and 2.0. Firstly, model calibration is conducted using 18 cases at 2000 RPM using 500 cycle-averaged in-cylinder pressure to find optimized model constants. Then, the model constants are unchanged for other cases. Next, different cycle-averaged pressure data are used as inputs in the simulation based on the COVimep for studying sensitivity of the turbulent model constants. The simulation is conducted using 1D simulation software GT-Power.
Journal Article

Experiments and Simulations of a Lean-Boost Spark Ignition Engine for Thermal Efficiency Improvement

2015-11-17
2015-32-0711
Primary work is to investigate premixed laminar flame propagation in a constant volume chamber of iso-octane/air combustion. Experimental and numerical results are investigated by comparing flame front displacements under lean to rich conditions. As the laminar flame depends on equivalence ratio, temperature, and pressure conditions, it is a main property for chemical reaction mechanism validation. Firstly, one-dimensional laminar flame burning velocities are predicted in order to validate a reduced chemical reaction mechanism. A set of laminar burning velocities with pressure, temperature, and mixture equivalence ratio dependences are combined into a 3D-CFD calculation to compare the predicted flame front displacements with that of experiments. It is found that the reaction mechanism is well validated under the coupled 1D-3D combustion calculations. Next, lean experiments are operated in a SI engine by boosting intake pressure to maintain high efficiency without output power penalty.
Technical Paper

Numerical Optimization of Parameters to Improve Thermal Efficiency of a Spark-Ignited Natural Gas Engine

2015-09-01
2015-01-1884
Natural gas is a promising alternative fuel for internal combustion engines because of its clean combustion characteristics and abundant reserves. However, it has several disadvantages due to its low energy density and low thermal efficiency at low loads. Thus, to assist efforts to improve the thermal efficiency of spark-ignited (SI) engines operating on natural gas and to minimize test procedures, a numerical simulation model was developed to predict and optimize the performance of a turbocharged test engine, considering flame propagation, occurrence of knock and ignition timing. The numerical results correlate well with empirical data, and show that increasing compression ratios and retarding the intake valve closing (IVC) timing relative to selected baseline conditions could effectively improve thermal efficiency. In addition, employing moderate EGR ratios is also effective for avoiding knock.
Technical Paper

3D Simulationson Premixed Laminar Flame Propagation of iso-Octane/Air Mixture at Elevated Pressure and Temperature

2015-03-10
2015-01-0015
This paper aims to validate chemical kinetic mechanisms of surrogate gasoline three components fuel by calculating one-dimensional laminar burning velocity of iso-octane/air mixture. Next, the application of level-set method on premixed combustion without consideration the effect of turbulence eddies on flame front is also studied in three-dimensional computational fluid dynamic (3D-CFD) simulation. In the 3D CFD simulation, there is an option to calculate laminar burning velocity by using empirical correlations, however it is applicable only for particular initial pressure and temperature in spark ignition engine cases. One-dimensional burning velocities from lean to rich of iso-octane/air mixture are calculated by using CHEMKIN-PRO with detailed chemistry and transport phenomena as a function of different equivalence ratios, different unburnt temperature and pressure ranges.
Technical Paper

Computational Study to Improve Thermal Efficiency of Spark Ignition Engine

2015-03-10
2015-01-0011
The objective of this paper is to investigate the potential of lean burn combustion to improve the thermal efficiency of spark ignition engine. Experiments used a single cylinder gasoline spark ignition engine fueled with primary reference fuel of octane number 90, running at 4000 revolution per minute and at wide open throttle. Experiments were conducted at constant fueling rate and in order to lean the mixture, more air is introduced by boosted pressure from stoichiometric mixture to lean limit while maintaining the high output engine torque as possible. Experimental results show that the highest thermal efficiency is obtained at excess air ratio of 1.3 combined with absolute boosted pressure of 117 kPa. Three dimensional computational fluid dynamic simulation with detailed chemical reactions was conducted and compared with results obtained from experiments as based points.
Technical Paper

A Study on the Characteristics of Natural Gas Combustion at a High Compression Ratio by Using a Rapid Compression and Expansion Machine

2012-09-10
2012-01-1651
Natural gas is an attractive alternative fuel for internal combustion engines. Homogeneous charge compression ignition (HCCI) combustion is considered to be one of the most promising measures for increasing thermal efficiency and reducing emissions, but it is difficult to control and stabilize its ignition and combustion processes. This paper describes an experimental study of natural gas combustion utilizing two types of ignition assistance. Spark assistance, which is used for conventional spark ignition (SI) engines, and pilot diesel injection, hereinafter called diesel pilot, which generates multiple ignition points by using a small injection of diesel that accounts for 2% of the total heat release for the cycle. The performance of these two approaches was compared with respect to various combustion characteristics when burning homogeneous natural gas mixtures at a high compression ratio.
Technical Paper

The Effects of Jatropha-derived Biodiesel on Diesel Engine Combustion and Emission Characteristics

2012-09-10
2012-01-1637
The objective of the present research is to investigate the effects on diesel engine combustion and NOx and PM emission characteristics in case of blending the ordinary diesel fuel with biodiesel in passenger car diesel engines. Firstly, we conducted experiments to identify the combustion and emissions characteristics in a modern diesel engine complying with the EURO 4 emission standard. Then, we developed a numerical simulation model to explain and generalize biodiesel combustion phenomena in detail and generalize emission characteristics. The experimental and simulation results are useful to reduce biodiesel emissions by controlling engine operating and design parameters in the diesel engine. Engine tests were conducted and a mathematical model created to investigate the effects of 40% and 100% methyl oleate modeled fuel representing Jatropha-derived biodiesel on diesel combustion and emission characteristics, over a wide range of passenger car DI diesel engine operating conditions.
Technical Paper

Study on Burning Velocity of LPG Fuel in a Constant Volume Combustion Chamber and an SI Engine

2010-04-12
2010-01-0614
Compared with petroleum fuel, liquefied petroleum gas (LPG) demonstrates advantages in low CO₂ emission. This is because of propane (C₃H₈), n-butane (n-C₄H₁₀) and i-butane (i-C₄H₁₀), which are the main components of LPG, making H/C ratio higher. In addition, LPG is suitable for high efficient operation of a spark ignition (SI) engine due to its higher research octane number (RON). Because of these advantages, that is, diversity of energy source and reduction of CO₂, in the past several years, LPG vehicles have widely been used as the alternate gasoline vehicles all over the world. Consequently, it is absolutely essential for the performance increase in LPG vehicles to comprehend combustion characteristics of LPG. In this study, the differences of laminar burning velocity between C₃H₈, n-C4H10, i-C₄H₁₀ and regular gasoline were evaluated experimentally with the use of a constant volume combustion chamber (CVCC).
Journal Article

Effect of Ethanol on Knock in Spark Ignition Gasoline Engines

2008-09-09
2008-32-0020
This study examines the effects of ethanol content on engine performances and the knock characteristics in spark ignition gasoline engine under various compression ratio conditions by cylinder pressure analysis, visualization and numerical simulation. The results confirm that increasing the ethanol content provides for greater engine torque and thermal efficiency as a result of the improvement of knock tolerance. It was also confirmed that increasing the compression ratio together with increasing ethanol content is effective to overcome the shortcomings of poor fuel economy caused by the low calorific value of ethanol. Further, the results of one dimensional flame propagation simulation show that ethanol content increase laminar burning velocity. Moreover, the results of visualization by using a bore scope demonstrate that ethanol affects the increase of initial flame propagation speed and thus helps suppress knock.
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