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In this paper, we propose an onboard calibration method based on the feedback error learning (FEL). This controller is 2 degree of freedom controller. We use a cerebellar model articulation controller (CMAC) as the feedforward controller. By using this, fast learning will be possible. Due to the online learning of this controller, it becomes possible to correspond to changes in the environment such as aging. In this paper, we constructed FEL considering the premixed diesel combustion with dual peak heat release rate under transient operation. To confirm the effectiveness of this control system, experimental results will be shown.

In this paper, an online automatic adaptation method for model-based control of a diesel engine is developed. Control-oriented models based on physics has been proposed as substitutes for conventional control methods to improve the performance of engine under real driving situation. Even such physical-rich models have fitting parameters and it is preferable to adapt the parameters according to the real-time operating condition. Therefore, an automatic adaptation method for the model is developed, and the method is based on neural network. The prediction accuracy of the model is evaluated by simulation and it is confirmed that the method can be applied online to a real engine by experiment.

To adhere to stringent environmental regulations, SI (spark ignition) engines are required to achieve higher thermal efficiency. In recent years, EGR (exhaust gas recirculation) systems and lean-burn operation has been recognized as key technologies. Under such operating conditions, reducing CCV (cycle-to-cycle variation) in combustion is critical to the enhancement of overall engine performance. Flow-field CCV is one of the considerable factors affecting combustion in engines. Conventionally, in research on flow fields in SI engines, the ensemble average is used to separate the measured velocity field into a mean component and a fluctuation component, the latter of which contains a CCV component and a turbulent component. To extract the CCV of the flow field, previous studies employed spatial filter, temporal filter, and POD (proper orthogonal decomposition) methods.

The thermal efficiency of a spark-ignition (SI) engine must be improved to reduce both environmental load and fuel consumption. Although lean SI engine operation can strongly improve thermal efficiency relative to that of stoichiometric SI operation, the cycle-to-cycle variation (CCV) of combustion increases with the air dilution level. Combustion CCV is caused by CCVs of many factors, such as EGR, spark energy, air-fuel ratio, and in-cylinder flow structure related to engine speed. This study focuses on flow structures, especially the influence of a tumble structure on flow fluctuation intensity near ignition timing. We measured the flow field at the vertical center cross section of an optically accessible high-tumble flow engine using time-resolved particle image velocimetry. There are many factors considered to be sources of CCV, we analyzed three factors: the intake jet distribution, distribution of vortex core position and trajectory of the fluid particle near the spark plug.

The characteristics of cycle-to-cycle variations of indicated mean effective pressure (IMEP) with combustion-phasing retard have been investigated experimentally and computationally in an homogeneous charge compression ignition (HCCI) engine using dimethyl ether (DME). The experiments were conducted in a single-cylinder HCCI research engine equipped with an exhaust gas recirculation (EGR) passage for external EGR and a two-stage exhaust cam for rebreathed EGR. To understand the chemical effects of rebreathed EGR, which is assumed to contribute to the autoignition enhancement, the computations were performed with a single-zone model of CHEMKIN using a chemical-kinetic mechanism developed by combining DME mechanism and NOx submechanism.

This study tried to find a potential of dedicated EGR (d-EGR) system added to the four-cylinder spark ignition (SI) engine to decrease heat loss (Qheatloss) and improve thermal efficiency (ηth). Test fuels were chosen by methane and propane. PREMIX code in CHEMKIN-PRO was employed to calculate laminar burning velocity (SL) and flame temperature (Tf). Wiebe function and Wocshni's heat transfer coefficient were considered to calculate ηth. The results show that the d-EGR system increased ηth and it was higher than that of stoichiometric combustion of conventional SI engines due to the low Tf and fast SL.

The dynamics model and model-based controller (LQG servo controller) have been constructed to improve performance of diesel engine in transient condition. The input parameters of the model are fuel quantity of main injection, timing of main injection, fuel quantity of pilot injection, timing of pilot injection, external EGR ratio and boost pressure. The parameters that are succeeded between cycles to express transient condition are residual gas temperature and of residual oxygen. In the model, one cycle is discretized into 10 representative points. The precision of the accuracy of the model and the responsiveness of the controller were confirmed.

Recently, a potentiality of Dedicated EGR (D-EGR) concept SI engine has been studied. This concept engine had four cylinders and operated with exhaust gas supplied from the single cylinder to the intake manifold. Compared with conventional SI engines, it was able to increase thermal efficiency and decrease CO, HC, and NOx emission by the high D-EGR ratio 0.25. In this study, numerical analysis of a SI engine with D-EGR system with various D-EGR ratios was conducted for detailed understanding the potentiality of this concept in terms of thermal efficiency and NOx emission. #1 cylinder of assumed engine was used as D-EGR cylinder that equivalence ratio varied from 0.6 to 3.4. Entire exhaust gas from #1 cylinder was recirculated to the other cylinders. The other cylinders run with this exhaust gas and new premixed air and fuel with various equivalence ratios from 0.6-1.0.

To approach realization of Homogeneous Charge Compression Ignition (HCCI) combustion without external combustion ignition trigger, it is necessary to construct HCCI engine control system. In this study, HCCI research engine equipped with the EGR passage for external EGR and the two-stage exhaust cam for exhaust rebreathed. This system can control the mixing ratio of four gases (air, fuel, rebreathed EGR gas, external EGR gas) of in-cylinder by operating four throttles and fuel injection duration while maintaining acceptable pressure rise rate (PRR) and cycle-to-cycle variation of Indicated Mean Effective Pressure (IMEP), closed-loop control system designed by applying feedback variables (equivalence ratio, combustion-phasing, IMEP) for feedback control. Those control inputs (four throttles and fuel injection) has correlation mutually, control inputs cause interference, response become low and hunching occurs.

To determine the auto-ignition and combustion mechanisms and the components of syngas that are applicable to homogeneous charge compression ignition (HCCI) engines, the combustion characteristics and the chemical reaction process in an HCCI engine were studied numerically and experimentally using mock syngas with various mixtures of the fuel components. The mock syngas consisted of hydrogen (H2) and carbon monoxide (CO) as the main combustible components, nitrogen (N2) and carbon dioxide (CO2) as incombustible components and a small amount of methane (CH4), assuming the composition of the gas was produced from wood by thermochemical conversion processes. The oxidation reaction process was analyzed numerically using CHEMKIN-PRO. Further experiments were conducted to investigate the validity of the calculated results. Primarily, the effects of hydrogen and carbon monoxide on auto-ignition and combustion were investigated.

This study has been computationally investigated how the DME autoignition reactivity is affected by EGR and intake-pressure boost over various engine speed. CHEMKIN-PRO was used as a solver and chemical-kinetics mechanism for DME was utilized from Curran's model. We examined first the influence of EGR addition on autoignition reactivity using contribution matrix. Investigations concentrate on the HCCI combustion of DME at wide ranges of engine speeds and intake-pressure boost with EGR rates and their effects on variations of autoignition timings, combustion durations in two-stage combustion process in-detail including reaction rates of dominant reactions involved in autoignition process. The results show that EGR addition increases the combustion duration by lowering reaction rates.

A simulation study was conducted to examine the transition from SI combustion to HCCI combustion in a two-stroke free piston engine fuelled with propane. Operation of the free piston engine was simulated based on the combination of three mathematical models including a dynamic model, a linear alternator model and a thermodynamic model. The dynamic model included an analysis of the piston motion, based on Newton's second law. The linear alternator model included an analysis of electromagnetic force, which was considered to be a resistance force for the piston motion. The thermodynamic model was used to analysis thermodynamic processes in the engine cycle, including scavenging, compression, combustion, and expansion processes. Therein, the scavenging process was assumed to be a perfect process. These mathematical models were combined and solved by a program written in Fortran.

This study experimentally investigates the control system and the algorithm after constructing a HCCI combustion control system for the development of a small HCCI engine fuelled with Dimethyl Ether (DME). This system can control four throttles for the mixing ratio of three gases of in-cylinder (stoichiometric pre-mixture, hot EGR gas and cold EGR gas). At first, the combustion behavior for combustion phasing retarded operation with cold and hot EGR was examined. Then, the potential of model-based and feed back control for HCCI combustion with change of the demand of IMEP was investigated. In the end, the limit of combustion-phasing retard for IMEP and PRR was explored. Results shows that to get high IMEP with acceptable PRR and low coefficient of variation of IMEP, crank angle of 50% heat release (CA50) should be controlled at constant phasing in the expansion stroke. CA50 can be controlled by changing the ratio of pre-mixture, hot EGR gas and cold EGR gas with throttles.

The charge stratification has been thought as one of the ways to reduce the sharp pressure rises of HCCI combustion. The objective of this study is to evaluate the potential of equivalence ratio, initial temperature, and EGR gas stratifications for reducing pressure-rise rate of HCCI combustion. Using rapid compression machine, the stratified pre-mixture is charged, and compressed to analyze the change of in-cylinder gas pressure and temperature traces during compression process. Based on the experiment results, numerical calculations by CHEMKIN are conducted to more specifically analyze the potential of equivalence ratio, initial temperature, and EGR gas stratifications on the reduction of pressure rise rate. Multi-zone model is used to simulate the thermal stratification, fuel stratification and EGR gas stratification of in-cylinder charge as like real engine.

Problem of HCCI combustion is knocking due to a steep heat release by the ignition that is occurred in each local area at the same time. It is considered that dispersion of auto-ignition timing at each local area in the combustion chamber is necessary to prevent this problem. One of technique of this solution is to make thermal stratification. It could be made by using two-stage ignition fuel, which has large heat release at low temperature reaction. Dispersion of fuel concentration leads to difference of temperature histories while combustion phasing is dispersed at each local area. Also, EGR gas stratification could make difference of temperature histories at each local area because of that of the characteristics. This study examines the effect of mixing stratification by stratifying the charge of fuel and CO2. A single-cylinder engine equipped with optical access was used in experiments, and numerical analysis was executed.

This paper discusses research activities at the Technische Universität München on the HCCI combustion process, focusing on the development of a model-based control concept with pressure indication. As a first step sensitivity analyses have been carried out to investigate influences of different injection strategies on the combustion and emission characteristics. An optimal injection strategy has been determined and reasonable control variables and ranges corresponding to this strategy were defined. Comprehensive steady-state measurements have been conducted to detect the engine characteristics. In order to limit the experimental effort, principles of DoE (Design of Experiments) have been used to define a methodological approach in the planning of the measurements. Afterwards a multiple-input multiple-output engine model including boundary models for input settings has been designed out of the measurement results.

For the next stage of Homogeneous Charge Compression Ignition (HCCI) engine researches, the development of an engine controller, taking account of dynamics is required. The objective of this paper is to develop dynamic multi input and multi output HCCI engine models and a controller to deal with variable valve lift, variable valve phase, and fuel injection. First, a physical continuous model has been developed. This model mainly consists of air flow models, an ignition model, and a combustion and mechanical model of the engine. The flow models use a receiver model on volumetric elements such as an intake manifold and a valve flow model on throttling elements such as intake valves. Livengood-wu integration of Arrhenius function is used to predict ignition timing. The combustion duration is expressed as a function of ignition timings.

This study computationally investigates the combined effects of EGR and boost pressure on HCCI autoignition using iso-octane, PRF50 and n-heptane. The computations were conducted using the single-zone model of CHEMKIN included in CHEMKIN-PRO with detailed chemical-kinetics mechanisms for iso-octane, PRF and n-heptane from Lawrence Livermore National Laboratory (LLNL). To better reproduce the state of EGR addition in real engine, the EGR composition is determined after several combustion cycles under the constant amount of fuel. All data points were acquired with a CA50 of 5°CA aTDC by adjusting initial temperature to remove the effect of combustion phasing, which can influence on HCCI autoignition from any effect of the EGR and boost pressure themselves. The results show that EGR increases the burn duration and reduces the maximum pressure-rise rate with lower peak of maximum heat-release rates for all fuels even for a boost pressure, which accelerates a HCCI autoignition propensity.

CNG/diesel dual-fuel engine is using CNG as a main fuel, and injects diesel only a little as an ignition priming. In this study, remodeling an existing diesel engine into dual-fuel engine that can inject diesel with high pressure by CRDI (Common Rail Direct Injection), and injecting CNG at intake port for premixing. The results show that CNG/diesel dual-fuel engine satisfied coordinate torque and power with conventional diesel engine. And CNG alternation rate is over 89% in all operating ranges of CNG/diesel dual-fuel engine. PM emission is lower 94% than diesel engine, but NOx emission is higher than diesel engine. The output of dual fuel mode is 95% by the diesel mode. At this time, amount of CO₂ and PM are decreased while CO, NOx, and THC are increased. In NEDC mode, exhaust gases except NOx are decreased.

This work has been investigated the potential of in-cylinder EGR stratification for reducing the pressure rise rate of DME HCCI engines, and the coupling of both thermal stratification and fuel stratification. The numerical analyses were done by using five-zone version of CHEMKIN-II kinetics rate code, and kinetic mechanics for DME. The effects of inert components were used for the presence of EGR in calculation. Three cases of EGR stratification were tested on both thermal stratification and fuel stratification at the fixed initial temperature, pressure and fueling rate at BDC. In order to explore the appropriate stratification of EGR, EGR width was employed from zero to thirty percent. Firstly, EGR homogeneity case which means EGR width zero was examined. Secondly, EGR is located densely in hotter zone for combining with thermal stratification or in richer zone for a combination with fuel stratification. Lastly, the case was judged inversely with the second case.