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Pre-ignition remains a significant bottleneck to further downsizing and downspeeding technologies employed for reducing CO2 emissions in modern turbocharged spark-ignited engines. Pre-ignition, which occurs rarely, may lead to high peak pressures that auto-ignite the entire charge before TDC. The resulting high-pressure oscillations are known as super-knock, leading to sudden and permanent hardware damage to the engine. Over the years, numerous researchers have investigated the stochastic phenomenon’s source and concluded that there is a role of lubricant additives, deposits, gasoline properties, and hot surfaces in triggering pre-ignition. No single source has been identified; the research continues. Here, we take a different approach; rather than continue the search for the source(s) of super-knock, we explore mitigating super-knock by detecting pre-ignition early enough to take immediate evasive action.

The improvement of the indicated thermal efficiency of an argon power cycle (replacing nitrogen with argon in the combustion reaction) is investigated in a CFR engine at high compression ratios in homogeneous charge compression ignition (HCCI) mode. The study combines the two effects that can increase the thermodynamic efficiency as predicted by the ideal Otto cycle: high specific heat ratio (provided by argon), and high compression ratios. However, since argon has relatively low heat capacity (at constant volume), it results in high in-cylinder temperatures, which in turn, leads to the occurrence of knock. Knock limits the feasible range of compression ratios and further increasing the compression ratio can cause serious damage to the engine due to the high pressure rise rate caused by advancing the combustion phasing.

Researchers have known about a higher pre-ignition frequency of alcohol fuels for several decades now. Several studies, assessing the effect of ethanol addition on stochastic pre-ignition, have shown contradicting observations. Researchers at FEV observed an increase in pre-ignition frequency with an increase in ethanol concentration, however the pre-ignition events at high ethanol content did not lead to super-knock. Most of the studies have used varying ethanol fraction in a common base-fuel, thereby varying the auto-ignition tendency of the blend. In the current study, the effect of ethanol addition on FACE (Fuels for Advanced Combustion Engines) gasolines is assessed. Five different FACE gasolines (FACE A, C, I, J and G) were used for the study. Ignition delay time of varying ethanol fractions in FACE gasolines was measured in an Ignition Quality Tester (IQT), following ASTM 6890.

Textbook engine thermodynamics predicts that SI (Spark Ignition) engine efficiency η is a function of both the compression ratio CR of the engine and the specific heat ratio γ of the working fluid. In practice the compression ratio of the SI engine is often limited due to “knock”. Knock is in large part the effect of end gases becoming too hot and auto-igniting. Knock results in increase in heat transfer to the walls which negatively affects efficiency. Not to mention damages to the piston. One way to lower the end-gas temperature is to cool the intake gas before inducting it into the combustion chamber. With colder intake gases, higher CR can be deployed, resulting in higher efficiencies. In this regard, we investigated the efficiency of a standard Waukesha CFR engine. The engine is operated in the SI engine mode, and was operated with two differing mixtures at different temperatures.

Octane-on-Demand (OoD) is a promising technology for reducing greenhouse emissions from automobiles. The concept utilizes a low-octane fuel for low and mid load operating conditions, and a high-octane additive is added at high load operating conditions. Researchers have focused on the minimum ethanol content required for operating at high load conditions when the low-octane fuel becomes knock limited. However, it is also widely known that ethanol has a high tendency to pre-ignite, which has been linked with its high laminar flame speed and surface ignition tendency. Moreover, ethanol has a lower stoichiometric air-fuel ratio, requiring a larger injected fuel mass per cycle. A larger fuel mass increases the potential for oil dilution by the liquid fuel, creating precursors for pre-ignition. Hence, the limits on ethanol addition owing to pre-ignition also need consideration before the technology can be implemented.

Pre-ignition is an abnormal engine combustion phenomenon where the inducted fuel-air charge ignites before the spark ignition. This premature combustion phenomenon often leads to heavy knocking events. The mixture preparation plays a critical role in pre-ignition tendency for a given load. Literature shows efforts made towards improving pre-ignition-limited-IMEP by splitting the injection pulse into multiple pulses. In this study, two direct injectors are used in a single cylinder research engine. A centrally mounted direct injector was used to inject Coryton Gasoline (RON 95) fuel early in the intake stroke. A second fluid was injected late in the compression stroke to suppress pre-ignition. The fluids used in the second direct injector was varied to see the effects of the molecule and its physical and chemical property on pre-ignition suppression tendency. Methanol, ethanol, water, and gasoline were tested as second fluid.

Pre-ignition in modern engines is largely attributed to oil-fuel mixture droplets igniting before the spark timing. Researchers have also found pre-ignition events to be triggered by high hydrocarbon emissions from the previous cycle as well as late spark timing in the previous cycle. Additionally, an ideally scavenged engine was not found to be limited by pre-ignition. These observations point to a significant role of residuals in triggering pre-ignition events. Current work studies pre-ignition in a probabilistic approach. The effect of residuals and in-cylinder thermodynamic state is studied by varying the exhaust back pressure and intake air temperature respectively. Experiments were performed with a fixed mass flow rate of air + fuel and intake air temperature while the exhaust back pressure was varied. Intake air pressure varied in response to fixed intake temperature. Pre-ignition and super-knock count increased with increasing exhaust back pressure.

Argon replacing Nitrogen has been examined as a novel engine cycle reaching higher efficiency. Experiments were carried out under Homogeneous Charge Compression Ignition (HCCI) conditions using a single cylinder variable compression ratio Cooperative Fuel Research (CFR) engine. Isooctane has been used as the fuel for this study. All the parameters were kept fixed but the compression ratio to make the combustion phasing constant. Typical engine outputs and emissions were compared to conventional cycles with both air and synthetic air. It has been found that the compression ratio of the engine must be significantly reduced while using Argon due to its higher specific heat ratio. The resulting in-cylinder pressure was lower but combustion remains aggressive. However, greater in-cylinder temperatures were reached. To an end, Argon allows gains in fuel efficiency, in unburned hydrocarbon and carbon monoxide, as well as in indicated efficiency.

Knock, and more recently, super-knock, have been limiting factors on improving engine efficiency. As a result, engines often operate rich at high loads to avoid damage resulting from knock and protect the after-treatment system from excessive thermal stress. In this work, port-fuel injection and direct injection of excess fuel is explored as a mechanism to suppress knock and super-knock. Under naturally aspirated conditions, increasing the fuel enrichment initially increases knock intensity. However, further increasing fuel enrichment subsequently decreases knock intensity. The competing mechanism from calorific value and latent heat of vaporization can be used to explain the phenomenon. However, when directly injecting the excess fuel after the spark plug has been fired, knock intensity monotonically decreases with increasing fuel quantity. This decrease is shown to be due to fuel quenching the flame that is propagating from spark location.

Stochastic pre-ignition remains one of the major barriers limiting further engine downsizing and down-speeding; two widely used strategies for improving the efficiency of spark-ignited engines. One of the most cited mechanisms thought to be responsible for pre-ignition is the ignition of a rogue droplet composed of lubricant oil and fuel. This originates during mixture formation from interactions between the fuel spray and oil on the cylinder liner. In the present study, this hypothesis is further examined using a single cylinder supercharged engine which employs a range of air-fuel mixture formation strategies. These strategies include port-fuel injection (PFI) along with side and central direct injection (DI) of an E5 gasoline (RON 97.5) using single and multiple injection events. Computational fluid dynamic (CFD) calculations are then used to explain the observed trends.

Low-temperature gasoline combustion (LTGC) has the potential to provide gasoline-fueled engines with efficiencies at or above those of diesel engines and extremely low NOx and particulate emissions. Three key performance goals for LTGC are to obtain high loads, reduce the boost levels required for these loads, and achieve high thermal efficiencies (TEs). This paper reports the results of an experimental investigation into the use of partial fuel stratification, produced using early direct fuel injection (Early-DI PFS), and an increased compression ratio (CR) to achieve significant improvements in these performance characteristics. The experiments were conducted in a 0.98-liter single-cylinder research engine. Increasing the CR from 14:1 to 16:1 produced a nominal increase in the TE of about one TE percentage unit for both premixed and Early-DI PFS operation.

Pre-ignition in SI engine is a critical issue that needs addressing as it may lead to super knock event. It is widely accepted that pre-ignition event emanates from hot spot(s) that can be anywhere inside the combustion chamber. The location and timing of hotspot is expected to influence the knock intensity from a pre-ignition event. In this study, we study the effect of location and timing of hot spot inside the combustion chamber using numerical simulations. The simulation is performed using a three-dimensional computational fluid dynamics (CFD) code, CONVERGE™. We simulate 3-D engine geometry coupled with chemistry, turbulence and moving structures (valves, piston). G-equation model for flame tracking coupled with multi-zone model is utilized to capture auto-ignition (knock) and solve gas phase kinetics. A parametric study on the effect of hot spot timing and location inside the combustion chamber is performed.

This study proposes a novel biofuel for spark ignition (SI) engine, α-pinene (C10H16), which is non-oxygenated and thus has a gravimetric energy density comparable to that of hydrocarbon fuels. The ignition characteristics of α-pinene were evaluated in an ignition quality tester (IQT) under standard temperature and pressure conditions. The measured ignition delay time (IDT) of α-pinene is 10.5 ms, which is lower than that of iso-octane, 17.9 ms. The estimated research octane number (RON) for pinene from IQT is 85. A temperature sweep in IQT showed that that α-pinene is less reactive at low temperatures, but more reactive at high temperatures when compared to isooctane. These results suggest that α-pinene has high octane sensitivity (OS) and is suitable for operation in turbocharged SI engines. With these considerations, α-pinene was operated in a single cylinder SI engine.

The auto-ignition characteristics of diethyl ether (DEE)/ethanol mixtures are investigated in compression ignition (CI) engines both numerically and experimentally. While DEE has a higher derived cetane number (DCN) of 139, ethanol exhibits poor ignition characteristics with a DCN of 8. DEE was used as an ignition promoter for the operation of ethanol in a CI engine. Mixtures of DEE and ethanol (DE), i.e., DE75 (75% DEE + 25% ethanol), DE50 (50% DEE + 50% ethanol) and DE25 (25% DEE + 75% ethanol), were tested in a CI engine. While DE75 and DE50 auto-ignited at an inlet air pressure of 1.5 bar, DE25 failed to auto-ignite even at boosted pressure of 2 bar. The peak in-cylinder pressure for diesel and DE75 were comparable, while DE50 showed reduced peak in-cylinder pressure with delayed start of combustion (SOC). Numerical simulations were conducted to study the engine combustion characteristics of DE mixture.

An earlier paper has shown the ability to predict the phasing of knock onset in a gasoline PFI engine using a simple ignition delay equation for an appropriate surrogate fuel made up of toluene and PRF (TPRF). The applicability of this approach is confirmed in this paper in a different engine using five different fuels of differing RON, sensitivity, and composition - including ethanol blends. An Arrhenius type equation with a pressure correction for ignition delay can be found from interpolation of previously published data for any gasoline if its RON and sensitivity are known. Then, if the pressure and temperature in the unburned gas can be estimated or measured, the Livengood-Wu integral can be estimated as a function of crank angle to predict the occurrence of knock. Experiments in a single cylinder DISI engine over a wide operating range confirm that this simple approach can predict knock very accurately.

A detailed understanding of the various factors affecting the trends in gross-indicated thermal efficiency with changes in key operating parameters has been carried out, applied to a one-liter displacement single-cylinder boosted Low-Temperature Gasoline Combustion (LTGC) engine. This work systematically investigates how the supplied fuel energy splits into the following four energy pathways: gross-indicated thermal efficiency, combustion inefficiency, heat transfer and exhaust losses, and how this split changes with operating conditions. Additional analysis is performed to determine the influence of variations in the ratio of specific heat capacities (γ) and the effective expansion ratio, related to the combustion-phasing retard (CA50), on the energy split. Heat transfer and exhaust losses are computed using multiple standard cycle analysis techniques. The various methods are evaluated in order to validate the trends.

Low-temperature gasoline combustion (LTGC), based on the compression ignition of a premixed or partially premixed dilute charge, can provide thermal efficiencies (TE) and maximum loads comparable to those of turbo-charged diesel engines, and ultra-low NOx and particulate emissions. Intake boosting is key to achieving high loads with dilute combustion, and it also enhances the fuel's autoignition reactivity, reducing the required intake heating or hot residuals. These effects have the advantages of increasing TE and charge density, allowing greater timing retard with good stability, and making the fuel ϕ- sensitive so that partial fuel stratification (PFS) can be applied for higher loads and further TE improvements. However, at high boost the autoignition reactivity enhancement can become excessive, and substantial amounts of EGR are required to prevent overly advanced combustion.

Steady-state, transient and dithering characteristics of emission conversion efficiencies of three-way catalysts on natural gas IC engine were investigated experimentally on a single-cylinder CFR engine test bench. Steady-state runs were conducted as references for specific engine emission levels and corresponding catalyst capacities. The steady-state data showed that conversion of HC will be the major problem since conversion of HC was effective only for a very narrow range of exhaust mixture. Unsteady exploration runs with both lean-to-rich and rich-to-lean transitions were conducted. These results were interpreted with a time scale analysis, according to which a qualitative oxygen storage model was proposed featuring the difference between oxygen absorption and desorption rates on the palladium catalysts.

This article presents an investigation of the sources combustion-generated noise and its measurement in HCCI engines. Two cylinder-pressure derived parameters, the Combustion Noise Level (CNL) and the Ringing Intensity (RI), that are commonly used to establish limits of acceptable operation are compared along with spectral analyses of the pressure traces. This study focuses on explaining the differences between these two parameters and on investigating the sensitivity of the CNL to the ringing/knock phenomenon, to which the human ear is quite sensitive. Then, the effects of independently varying engine operating conditions such as fueling rate, boost pressure, and speed on both the CNL and RI are studied. Results show that the CNL is not significantly affected by the high-frequency components related to the ringing/knock phenomenon.

This study explores the use of two conventional ignition improvers, 2-ethylhexyl nitrate (EHN) and di-tert-butyl peroxide (DTBP), to enhance the autoignition of the regular gasoline in an homogeneous charge compression ignition (HCCI) engine at naturally aspirated and moderately boosted conditions (up to 180 kPa absolute) with a constant engine speed of 1200 rpm. The results showed that both EHN and DTBP are very effective for reducing the intake temperature (Tin) required for autoignition and for enhancing stability to allow a higher charge-mass fuel/air equivalence ratio (ϕm). On the other hand, the addition of these additives can also make the gasoline too reactive at some conditions, so significant exhaust gas recirculation (EGR) is required at these conditions to maintain the desired combustion phasing. Thus, there is a trade-off between improving stability and reducing the oxygen available for combustion when using ignition improvers to extend the high-load limit.