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Technical Paper

Implementing Ordinary Differential Equation Solvers in Rust Programming Language for Modeling Vehicle Powertrain Systems

2024-04-09
2024-01-2148
Efficient and accurate ordinary differential equation (ODE) solvers are necessary for powertrain and vehicle dynamics modeling. However, current commercial ODE solvers can be financially prohibitive, leading to a need for accessible, effective, open-source ODE solvers designed for powertrain modeling. Rust is a compiled programming language that has the potential to be used for fast and easy-to-use powertrain models, given its exceptional computational performance, robust package ecosystem, and short time required for modelers to become proficient. However, of the three commonly used (>3,000 downloads) packages in Rust with ODE solver capabilities, only one has more than four numerical methods implemented, and none are designed specifically for modeling physical systems. Therefore, the goal of the Differential Equation System Solver (DESS) was to implement accurate ODE solvers in Rust designed for the component-based problems often seen in powertrain modeling.
Technical Paper

Vehicle Lightweighting Impacts on Energy Consumption Reduction Potential Across Advanced Vehicle Powertrains

2024-04-09
2024-01-2266
The National Highway Traffic Safety Administration (NHTSA) plays a crucial role in guiding the formulation of Corporate Average Fuel Economy (CAFE) standards, and at the forefront of this regulatory process stands Argonne National Laboratory (Argonne). Argonne, a U.S. Department of Energy (DOE) research institution, has developed Autonomie—an advanced and comprehensive full-vehicle simulation tool that has solidified its status as an industry standard for evaluating vehicle performance, energy consumption, and the effectiveness of various technologies. Under the purview of an Inter-Agency Agreement (IAA), the DOE Argonne Site Office (ASO) and Argonne have assumed the responsibility of conducting full-vehicle simulations to support NHTSA's CAFE rulemaking initiatives. This paper introduces an innovative approach that hinges on a large-scale simulation process, encompassing standard regulatory driving cycles tailored to various vehicle classes and spanning diverse timeframes.
Technical Paper

Assessing Resilience in Lane Detection Methods: Infrastructure-Based Sensors and Traditional Approaches for Autonomous Vehicles

2024-04-09
2024-01-2039
Traditional autonomous vehicle perception subsystems that use onboard sensors have the drawbacks of high computational load and data duplication. Infrastructure-based sensors, which can provide high quality information without the computational burden and data duplication, are an alternative to traditional autonomous vehicle perception subsystems. However, these technologies are still in the early stages of development and have not been extensively evaluated for lane detection system performance. Therefore, there is a lack of quantitative data on their performance relative to traditional perception methods, especially during hazardous scenarios, such as lane line occlusion, sensor failure, and environmental obstructions.
Technical Paper

Component Sizing Optimization Based on Technological Assumptions for Medium-Duty Electric Vehicles

2024-04-09
2024-01-2450
In response to the stipulations of the Energy Policy and Conservation Act and the global momentum toward carbon mitigation, there has been a pronounced tightening of fuel economy standards for manufacturers. This stricter regulation is coupled with an accelerated transition to electric vehicles, catalyzed by advances in electrification technology and a decline in battery cost. Improvements in the fuel economy of medium- and heavy-duty vehicles through electrification are particularly noteworthy. Estimating the magnitude of fuel economy improvements that result from technological advances in these vehicles is key to effective policymaking. In this research, we generated vehicle models based on assumptions regarding advanced transportation component technologies and powertrains to estimate potential vehicle-level fuel savings. We also developed a systematic approach to evaluating a vehicle’s fuel economy by calibrating the size of the components to satisfy performance requirements.
Technical Paper

Powering Tomorrow's Light, Medium, and Heavy-Duty Vehicles: A Comprehensive Techno-Economic Examination of Emerging Powertrain Technologies

2024-04-09
2024-01-2446
This paper presents a comprehensive analysis of emerging powertrain technologies for a wide spectrum of vehicles, ranging from light-duty passenger vehicles to medium and heavy-duty trucks. The study focuses on the anticipated evolution of these technologies over the coming decades, assessing their potential benefits and impact on sustainability. The analysis encompasses simulations across a wide range of vehicle classes, including compact, midsize, small SUVs, midsize SUVs, and pickups, as well as various truck types, such as class 4 step vans, class 6 box trucks, and class 8 regional and long-haul trucks. It evaluates key performance metrics, including fuel consumption, estimated purchase price, and total cost of ownership, for these vehicles equipped with advanced powertrain technologies such as mild hybrid, full hybrid, plug-in hybrid, battery electric, and fuel cell powertrains.
Technical Paper

Energy Savings Impact of Eco-Driving Control Based on Powertrain Characteristics in Connected and Automated Vehicles: On-Track Demonstrations

2024-04-09
2024-01-2606
This research investigates the energy savings achieved through eco-driving controls in connected and automated vehicles (CAVs), with a specific focus on the influence of powertrain characteristics. Eco-driving strategies have emerged as a promising approach to enhance efficiency and reduce environmental impact in CAVs. However, uncertainty remains about how the optimal strategy developed for a specific CAV applies to CAVs with different powertrain technologies, particularly concerning energy aspects. To address this gap, on-track demonstrations were conducted using a Chrysler Pacifica CAV equipped with an internal combustion engine (ICE), advanced sensors, and vehicle-to-infrastructure (V2I) communication systems, compared with another CAV, a previously studied Chevrolet Bolt electric vehicle (EV) equipped with an electric motor and battery.
Technical Paper

Modeling Pre-Chamber Assisted Efficient Combustion in an Argon Power Cycle Engine

2024-04-09
2024-01-2690
The Argon Power Cycle (APC) is a novel zero-emission closed-loop argon recirculating engine cycle which has been developed by Noble Thermodynamics Systems, Inc. It provides a significant gain in indicated thermal efficiency of the reciprocating engine by breathing oxygen and argon rather than air. The use of argon, a monatomic gas, greatly increases the specific heat ratio of the working fluid, resulting in a significantly higher ideal Otto cycle efficiency. This technology delivers a substantial improvement in reciprocating engine performance, maximizing the energy conversion of fuel into useful work. Combined Heat and Power (CHP) operating under the APC represents a promising solution to realize a net-zero-carbon future, providing the thermal energy that hard-to-electrify manufacturing processes need while at the same time delivering clean, dispatchable, and efficient power.
Technical Paper

Computational Investigation of Hydrogen-Air Mixing in a Large-Bore Locomotive Dual Fuel Engine

2024-04-09
2024-01-2694
The internal combustion engine (ICE) has long dominated the heavy-duty sector by using liquid fossil fuels such as diesel but global commitments by countries and OEMs to reduce lifecycle carbon dioxide (CO2) emissions has garnered interest in alternative fuels like hydrogen. Hydrogen is a unique gaseous fuel that contains zero carbon atoms and has desired thermodynamic properties of high energy density per unit mass and high flame speeds. However, there are challenges related to its adoption to the heavy-duty sector as a drop-in fuel replacement for compression ignition (CI) diesel combustion given its high autoignition resistance. To overcome this fundamental barrier, engine manufacturers are exploring dual fuel combustion engines by substituting a fraction of the diesel fuel with hydrogen which enables fuel flexibility when there is no infrastructure and retrofittability to existing platforms.
Technical Paper

Exploring Class 8 Long-Haul Truck Electrification: Key Technology Evaluation and Potential Challenges

2024-04-09
2024-01-2812
The phenomena of global warming and climate change are encouraging more and more countries, local communities, and companies to establish carbon neutrality targets, which has very significant implications for the US trucking industry. Truck electrification helps fleets to achieve zero tailpipe emissions and macro-scale decarbonization while allowing continued business growth in response to the rapid expansion of e-commerce and shipping related to increased globalization. This paper presents an analysis of Class 8 long-haul truck electrification using a commercial vehicle electrification evaluation tool and Fleet DNA drive data. The study provides new insight into the impacts of streamlined chassis, battery energy density, and superfast charging on battery capacity needs as well as implications for payload, energy consumption, and greenhouse gas emissions for electric long-haul trucks. The study also identifies a pathway for achieving optimal long-haul truck electrification.
Technical Paper

Comprehensive Cradle to Grave Life Cycle Analysis of On-Road Vehicles in the United States Based on GREET

2024-04-09
2024-01-2830
To properly compare and contrast the environmental performance of one vehicle technology against another, it is necessary to consider their production, operation, and end-of-life fates. Since 1995, Argonne’s GREET® life cycle analysis model (Greenhouse gases, Regulated Emissions, and Energy use in Technologies) has been annually updated to model and refine the latest developments in fuels and materials production, as well as vehicle operational and composition characteristics. Updated cradle-to-grave life cycle analysis results from the model’s latest release are described for a wide variety of fuel and powertrain options for U.S. light-duty and medium/heavy-duty vehicles. Light-duty vehicles include a passenger car, sports utility vehicle (SUV), and pick-up truck, while medium/heavy-duty vehicles include a Class 6 pickup-and-delivery truck, Class 8 day-cab (regional) truck, and Class 8 sleeper-cab (long-haul) truck.
Technical Paper

On Road vs. Off Road Low Load Cycle Comparison

2024-04-09
2024-01-2134
Reducing criteria pollutants while reducing greenhouse gases is an active area of research for commercial on-road vehicles as well as for off-road machines. The heavy duty on-road sector has moved to reducing NOx by 82.5% compared to 2010 regulations while increasing the engine useful life from 435,000 to 650,000 miles by 2027 in the United States (US). An additional certification cycle, the Low Load Cycle (LLC), has been added focusing on part load operation having tight NOx emissions levels. In addition to NOx, the total CO2 emissions from the vehicle will also be reduced for various model years. The off-road market is following with a 90% NOx reduction target compared to Tier 4 Final for 130-560 kW engines along with greenhouse gas targets that are still being established. The off-road market will also need to certify with a Low Load Application Cycle (LLAC), a version of which was proposed for evaluation in 2021.
Technical Paper

Diesel Oxidation Catalyst Performance with Biodiesel Formulations

2024-04-09
2024-01-2711
Biodiesel (i.e., mono-alkyl esters of long chain fatty acids derived from vegetable oils and animal fats) is a renewable diesel fuel providing life-cycle greenhouse gas emission reductions relative to petroleum-derived diesel. With the expectation that there would be widespread use of biodiesel as a substitute for ultra-low sulfur diesel (ULSD), there have been many studies looking into the effects of biodiesel on engine and aftertreatment, particularly its compatibility to the current aftertreatment technologies. The objective of this study was to generate experimental data to measure the effectiveness of a current technology diesel oxidation catalysts (DOC) to oxidize soy-based biodiesel at various blend levels with ULSD. Biodiesel blends from 0 to 100% were evaluated on an engine using a conventional DOC.
Technical Paper

Comprehensive Thermal Modeling and Analysis of a 2019 Nissan Leaf Plus for Enhanced Battery Electric Vehicle Performance

2024-04-09
2024-01-2403
With the increasing demand for Battery Electric Vehicles (BEVs) capable of extended mileage, optimizing their efficiency has become paramount for manufacturers. However, the challenge lies in balancing the need for climate control within the cabin and precise thermal regulation of the battery, which can significantly reduce a vehicle's driving range, often leading to energy consumption exceeding 50% under severe weather conditions. To address these critical concerns, this study embarks on a comprehensive exploration of the impact of weather conditions on energy consumption and range for the 2019 Nissan Leaf Plus. The primary objective of this research is to enhance the understanding of thermal management for BEVs by introducing a sophisticated thermal management system model, along with detailed thermal models for both the battery and the cabin.
Technical Paper

Analysis of Real-World Preignition Data Using Neural Networks

2023-10-31
2023-01-1614
1Increasing adoption of downsized, boosted, spark-ignition engines has improved vehicle fuel economy, and continued improvement is desirable to reduce carbon emissions in the near-term. However, this strategy is limited by damaging preignition events which can cause hardware failure. Research to date has shed light on various contributing factors related to fuel and lubricant properties as well as calibration strategies, but the causal factors behind an individual preignition cycle remain elusive. If actionable precursors could be identified, mitigation through active control strategies would be possible. This paper uses artificial neural networks to search for identifiable precursors in the cylinder pressure data from a large real-world data set containing many preignition cycles. It is found that while follow-up preignition cycles in clusters can be readily predicted, the initial preignition cycle is not predictable based on features of the cylinder pressure.
Technical Paper

Engine Operating Conditions, Fuel Property Effects, and Associated Fuel–Wall Interaction Dependencies of Stochastic Preignition

2023-10-31
2023-01-1615
This work for the Coordinating Research Council (CRC) explores dependencies on the opportunity for fuel to impinge on internal engine surfaces (i.e., fuel–wall impingement) as a function of fuel properties and engine operating conditions and correlates these data with measurements of stochastic preignition (SPI) propensity. SPI rates are directly coupled with laser–induced florescence measurements of dye-doped fuel dilution measurements of the engine lubricant, which provides a surrogate for fuel–wall impingement. Literature suggests that SPI may have several dependencies, one being fuel–wall impingement. However, it remains unknown if fuel-wall impingement is a fundamental predictor and source of SPI or is simply a causational factor of SPI. In this study, these relationships on SPI and fuel-wall impingement are explored using 4 fuels at 8 operating conditions per fuel, for 32 total test points.
Technical Paper

Residual Gas Fraction Measurement and Estimation of the CFR Octane Rating Engine Operating Under HCCI Conditions

2023-09-29
2023-32-0010
The autoignition chemistry of fuels depends on the pressure, temperature, and time history that the fuel-air mixture experiences during the compression stroke. While piezoelectric pressure transducers offer excellent means of pressure measurement, temperature measurements are not commonly available and must be estimated. Even if the pressure and temperature at the intake and exhaust ports are measured, the residual gas fraction (RGF) within the combustion chamber requires estimation and greatly impacts the temperature of the fresh charge at intake valve closing. This work replaced the standard D1 Detonation Pickup of a CFR engine with a rapid sampling valve to allow for in-cylinder gas sampling at defined crank-angle times during the compression stroke. The extracted cylinder contents were captured in an emissions sample bag and its composition was subsequently analyzed in an AVL i60 emissions bench.
Technical Paper

A Multi-Dimensional Benefit Assessment of Automated Mobility Platforms (AMP) for Large Facilities: Mobility, Energy, Equity, and Facility Management & Design

2023-09-05
2023-01-1512
The goal of the automated mobility platforms (AMPs) initiative is to raise the bar of service regarding equity and sustainability for public mobility systems that are crucial to large facilities, and doing so using electrified, energy efficient technology. Using airports as an example, the rapid growth in air travel demand has led to facility expansions and congested terminals, which directly impacts equity (e.g., increased challenges for Passengers with Reduced Mobility [PRMs]) and sustainability—both of which are important metrics often overlooked during the engineering design process.
Technical Paper

Transmission Shifting Analysis and Model Validation for Medium Duty Vehicles

2023-04-11
2023-01-0196
Over the past couple of years, Argonne National Laboratory has tested, analyzed, and validated automobile models for the light duty vehicle class, including several types of powertrains including conventional, hybrid electric, plug-in hybrid electric and battery electric vehicles. Argonne’s previous works focused on the light duty vehicle models, but no work has been done on medium and heavy-duty vehicles. This study focuses on the validation of shifting control in advanced automatic transmission technologies for medium duty vehicles by using Argonne’s model-based high-fidelity, forward-looking, vehicle simulation tool, Autonomie. Different medium duty vehicles, from Argonne’s own fleet, including the Ram 2500, Ford F-250 and Ford F-350, were tested with the equipment for OBD (on-board diagnostics) signal data record. For the medium duty vehicles, a workflow process was used to import test data.
Technical Paper

Road Snow Coverage Estimation Using Camera and Weather Infrastructure Sensor Inputs

2023-04-11
2023-01-0057
Modern vehicles use automated driving assistance systems (ADAS) products to automate certain aspects of driving, which improves operational safety. In the U.S. in 2020, 38,824 fatalities occurred due to automotive accidents, and typically about 25% of these are associated with inclement weather. ADAS features have been shown to reduce potential collisions by up to 21%, thus reducing overall accidents. But ADAS typically utilize camera sensors that rely on lane visibility and the absence of obstructions in order to function, rendering them ineffective in inclement weather. To address this research gap, we propose a new technique to estimate snow coverage so that existing and new ADAS features can be used during inclement weather. In this study, we use a single camera sensor and historical weather data to estimate snow coverage on the road. Camera data was collected over 6 miles of arterial roadways in Kalamazoo, MI.
Technical Paper

Automated Vehicle Perception Sensor Evaluation in Real-World Weather Conditions

2023-04-11
2023-01-0056
Perception in adverse weather conditions is one of the most prominent challenges for automated driving features. The sensors used for mid-to-long range perception most impacted by weather (i.e., camera and LiDAR) are susceptible to data degradation, causing potential system failures. This research series aims to better understand sensor data degradation characteristics in real-world, dynamic environmental conditions, focusing on adverse weather. To achieve this, a dataset containing LiDAR (Velodyne VLP-16) and camera (Mako G-507) data was gathered under static scenarios using a single vehicle target to quantify the sensor detection performance. The relative position between the sensors and the target vehicle varied longitudinally and laterally. The longitudinal position was varied from 10m to 175m at 25m increments and the lateral position was adjusted by moving the sensor set angle between 0 degrees (left position), 4.5 degrees (center position), and 9 degrees (right position).
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