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Technical Paper

Experimental Study of Sliding Wear Behavior of the Casted Lead Bronze Journal Bearing Material

2019-04-02
2019-01-0824
Lead (Pb) bronze material is used for the manufacturing of bearings. Lead provides less friction and wear-related properties to bronze. During working of the bearings the lead contained micro-chips mixes with the lubricant oil and makes its disposal difficult. Rotational speed and applied load are the two main parameters on which the working and amount of wear from the bearing depend. So it is important to find out an optimum set of speed and pressure on which a particular bearing should operate to minimize the wear and hence minimize the lead-contaminated lubricating oil. In the present work, Taguchi technique has been used to find out the optimum values of speed and pressure. To measure the specific wear rate (SWR) and coefficient of friction (COF) of the leaded bronze material, it is made to slide on a mild steel material and amount of wear and coefficient of friction has been recorded using a pin on disc machine using ASTM-G99 standards.
Technical Paper

Experimental Studies on Mechanical Properties of Metal Matrix Composites Reinforced with Natural Fibres Ashes

2019-04-02
2019-01-1123
Metal matrix composites have a large range of applications in the automobile industry due to its characteristics and properties. Al-based MMC have aluminum as matrix metal that has properties which are well concerned with the automobile industry. Some of these properties are high strength to weight ratio and lightweight. In this paper we are trying to develop aluminum-based metal matrix composite (MMC) reinforced with natural fibers ashes, we are using fine ashes of Sugarcane (bagasse), Groundnut Shell Ash (GSA), Rice Husk Ash (RHA) and Coconut shell (Jute) ash, different effects are investigated for different percentage of reinforcing material which is being produced by burning in a free atmosphere. Ball milling is used for making fine particle size of different natural fibers ash. Nine samples were made by the stir casting process consisting of Al6063 as base metal and different concentration of reinforcement.
Technical Paper

Effect of Using Exhaust Gas Recirculation (EGR) on the Emission Characteristics of the CI Engine Fuelled by Acetone-Butanol-Ethanol (ABE) Diesel Blends

2019-04-02
2019-01-0748
The power generation, agriculture, and transportation sectors are dominated by diesel engines due to better thermal efficiency and durability. Diesel engines are also a major contributor to the air pollutants such as NOx and particulate matter. Acetone-butanol-ethanol (ABE) is considered a promising alternative fuel as it emits less pollutants compared to conventional fuels. In current work, the ABE used was of the ratio (3:6:1) and four samples were prepared for engine trial ABE (10%90%diesel), ABE (20%80%diesel), ABE (30%70%diesel) and ABE (40%60%diesel). Their physio-chemical properties like kinematic viscosity, density, specific gravity and calorific value were checked and tested on compression ignition engine at different operating parameters. The experimental work was conducted upon Kirloskar 4-stroke single cylinder, vertical, air-cooled 661cc compression ignition engine at different speeds and loads.
Technical Paper

Experimental Investigations of Metal Oxide Nano-Additives on Working Characteristics of CI Engine

2019-04-02
2019-01-0794
Biodiesel is a potential substitute for diesel and extensive research is carried in India on production and utilization of biodiesel from a variety of edible/non-edible, animal fat and waste oils. However, issues like stability, clogging, increased NOx, and high consumption rate etc. are some of the critical issues which are associated with long-term use of these alternative fuels in a diesel engine. The recent developments in science and technology may have concreted a method to create nano measure vigorous resources that have incredible benefits to micron sized constituents. Nano liquids may be a fresh period of compact-fluid complex constituents comprising of nano sized concrete elements disseminated into a base liquid. The present study investigates the effect of doping metal oxides nanoparticles with waste fish oil-based biodiesel. For the present study, the blends of fuel are prepared by using 30ppm each of titanium dioxide and alumina nanoparticles respectively.
Technical Paper

Design and Optimization of Composite Horizontal Axis Wind Turbine (Hawt) Blade

2018-04-03
2018-01-1034
Wind energy is clean and renewable source of energy that is an attractive alternative to non-conventional sources of energy. Due to rapid increase in global energy requirements, this form of energy is gaining its share of importance. Unlike nuclear power or tar sand oils, wind energy does not leave a long-term toxic legacy. Using MATLAB algorithms, multi-optimization of wind turbine design can be achieved. Therefore, an aerodynamic mathematical model is developed to obtain the optimal chord length and twist angle distribution along the blade span. Further, a promising generic blade design is used to initialize a detailed structure optimization wherein leading edge panel (LEP), Spar cap, Shear web, Trailing edge panel (TEP) reinforcement are sized using composite laminates so that the blade is according to the intended design standard. Initially blade airfoils are analyzed on 2D platform and then the results are used to construct 3D model of Horizontal Axis Wind Turbine (HAWT) blade.
Technical Paper

Performance Based Optimization of Intake and Injection Parameters of an Advanced Compressed Air Engine Kit

2017-03-28
2017-01-1291
The increment in the application of fossil fuels is leading the world into a catastrophic state both environmentally and economically. Current demand for fuels exceeds its imminent supply and rather sooner than later energy demands will have to shift towards non-conventional fuels to cope with the situation. With constant developments in the automotive sector, several solutions have been found but none have been as good as gasoline to substitute it in the commercial market. One such solution being compressed air might solve this global fuel crisis, which serves a glowing advantage of being cheaper and greener as it produces zero tail-pipe emissions, and can help in decreasing automobile’s contribution to global warming. Though the potential energy stored in the compressed air limits its application to light duty vehicles and still there will be a need for other alternative solutions for the heavy duty vehicles in order to relieve the pressure from the fossil fuels.
Technical Paper

Effect of Exhaust Gas Recirculation on Performance of an SI Engine Fueled with Methanol-Gasoline and Ethanol-Gasoline Blend with Hydrogen Boosting

2017-03-28
2017-01-1282
Dependency and increase in use of fossil fuels is leading to its depletion and raises serious environmental concerns. There are international obligations to reduce emissions and requirements to strengthen security of fuel supply which is pressuring the automobile industry to use cleaner and more sustainable fuels. Hydrogen fits these criteria as it is not just an abundant alternative but also a clean propellant and Hydrogen engines represent an economic alternative to fuel cells. In the present investigation, EGR has been used on hydrogen boosted SI engine running on gasoline-methanol and ethanol-gasoline blends to determine the additional advantages of the same compared to pure gasoline operation and gasoline-methanol and ethanol-gasoline blends without EGR.
Technical Paper

A Study on Homogeneous Combustion in Porous Medium Internal Combustion Engine: A Review

2017-03-28
2017-01-0788
Rapid depletion in fuel resources owing to the low efficiency of current automobiles has been a major threat to future generations for fuel availability as well as environmental health. Advanced new generation of internal combustion (IC) engines are expected to have far better emissions levels both gaseous (NOx and CO) and particulate matter, at the same time having far lower fuel consumption on a wide range of operating condition. These criteria could be improved having a homogeneous combustion process in an engine. Homogeneous mixing of fuel and air in HCCI leads to cleaner combustion and lower emissions. Since peak temperatures are significantly lower than in typical SI engines, NOx levels and soot are reduced to some extent. Because of absence of complete homogeneous combustion but quasi homogeneous combustion present in HCCI, there is still a possibility of further reducing the emissions as well as enhancing the engine performance.
Technical Paper

Enhancement in Performance and Emission Characteristics of Diesel Engine by Adding Alloy Nanoparticle

2016-10-17
2016-01-2249
Enhancement of combustion behavior of conventional liquid fuel using nanoscale materials of different properties is an imaginative and futuristic topic. This experiment is aimed to evaluate the performance and emission characteristics of a diesel engine when lade with nanoparticles of Cu-Zn alloy. The previous work reported the effect of metal/metal oxide or heterogeneous mixture of two or more particles; less work had been taken to analyze the homogeneous mixture of metals. This paper includes fuel properties such as density, kinematic viscosity, calorific value and performance measures like brake thermal efficiency (BTE), brake specific fuel consumption (BSFC) and emission analysis of NOX, CO, CO2, HC. For the same solid concentration, nano-fuel is compared with base fuel at different engine loads; and its effect when lade at different concentrations.
Technical Paper

Experimental Analysis of Retarding the Spark Timing in a Hydrogen Enriched Gasoline and Alcohol Blend Powered Spark Ignition Engine

2016-04-05
2016-01-1277
Gasoline has been the major fuel in transportation, its good calorific value and high volatility have made it suitable for use in different injection methods. The drastic increase in use of carbon based fuels has led to increase in harmful emissions, thus resulting in implementation of stricter emissions norms. These harmful emissions include carbon monoxide and NOx. To meet the new norms and reduce the harmful emissions, better techniques have to be implemented to achieve better combustion of gasoline and reduce the amount of carbon monoxide in the exhaust. One such way of doing this is by enriching gasoline with hydrogen. Due to its low activation energy and high calorific value, the high energy released from hydrogen can be used to achieve complete combustion of gasoline fuel. However, there are certain drawbacks to the use of hydrogen in spark ignition engine, knocking and overheating of engine parts being the major problems.
Technical Paper

Comparative Study of Emissions and Performance of Hythane Boosted SI Engine Powered by Gasoline-Methanol Blend and Gasoline-Ethanol Blend

2016-04-05
2016-01-1281
The continued reliance on fossil fuel energy resources is not sufficient to cater to the current energy demands. The excessive and continuous use of crude oil is now recognized as unviable due to its depleting supplies and elevating environmental degradation by increased emissions from automobile exhaust. There is an urgent need for a renewable and cleaner source of energy to meet the stringent emission norms. Hythane is a mixture of 20% hydrogen and 80% methane. It has benefits of low capital and operating costs and is a cleaner alternative than crude oil. It significantly reduces tailpipe emissions and is the cheapest way to meet new emission standards that is BS-IV. Hythane produces low carbon monoxide (CO), carbon dioxide (CO2) and hydrocarbons (HC) on combustion than crude oil and helps in reduction of greenhouse gases.
Technical Paper

Optimisation of Expansion Ratio of an Advanced Compressed Air Engine Kit

2016-04-05
2016-01-1283
Worldwide, research is going on numerous types of engines that practice green and alternative energy such as natural gas engines, hydrogen engines, and electric engines. One of the possible alternatives is the air powered car. Air is abundantly available and can be effortlessly compressed to higher pressure at a very low cost. After the successful development of Compressed Air Engines, engineers shifted their focus in making this technology cost effective and feasible. This led to advancement in the field of pneumatics that is advanced Compressed Air Engine Kit (used for conversion of a small-two stroke SI engine to Compressed Air Engine) where its frugality and compatibility is kept at high priority. This research is in continuation with our previous project of development of an advanced Compressed Air Engine kit and optimisation of injection angle and injector nozzle area for maximum performance.
Technical Paper

Automotive Composites and Polymer Material Selection for Fairing of a Human Powered Vehicle Using Multi-Attribute Decision Making Methodology

2016-04-05
2016-01-0526
Vehicle performance is highly dependent on the design and material used. Fairing of a Human Powered Vehicle (HPV) is responsible for the reduction in the aerodynamic drag force and its material determines the overall weight and the top speed of the vehicle. Selection of material for fairings depends on various physical, mechanical and manufacturing properties along with practical considerations like availability of material. Today, an ever-increasing variety of composite materials and polymers are available, each of them possessing their own characteristics, applications, advantages and limitations. Many automotive composites are used for manufacturing fairings. Materials like Carbon fiber, Glass fiber (E glass, S glass), Aramid fiber (Kevlar 29, Kevlar 49) are some of the viable options that have been used in the past for manufacturing fairing of HPVs.
Technical Paper

Fabrication of Composite Using Base Metal as Al 6082 T0 Reinforced with Fe-MWCNT Using Friction Stir Processing and Examine Changes in Tensile Strength, Microstructure and Hardness

2016-04-05
2016-01-0531
Friction stir processing (FSP) is a method of changing the properties of metal through intense, localized plastic deformation. This deformation is produced by forcibly inserting a non-consumable tool into a workpiece, and revolving the tool in a stirring motion as it is pushed laterally through the workpiece. It comprises of a rotating tool with pin and shoulder which are inserted into a single piece of material and traversed along the desired path to cover the region of interest. Friction between the shoulder and work piece results in localized heating which raises the temperature of the material to the range where it is plastically deformed. During this process, severe plastic deformation occurs and due to thermal exposure of material, it results in a significant evolution in the local microstructure. Carbon nanotubes were dispersed into Al matrix by multipass FSP to fabricate Al6082 T0/Fe-MWCNT.
Technical Paper

Development of a Dedicated Hydrogen Port Injection Kit for Small Engines

2015-09-29
2015-01-2881
The danger posed by climate change and the striving for securities of energy supply are issues high on the political agenda these days. Governments are putting strategic plans in motion to decrease primary energy use, take carbon out of fuels and facilitate modal shifts. Man's energy requirements are touching astronomical heights. The natural resources of the Earth can no longer cope with it as their rate of consumption far outruns their rate of regeneration. The automotive sector is without a doubt a chief contributor to this mayhem as fossil fuel resources are fast depleting. The harmful emissions from vehicles using these fuels are destroying our forests and contaminating our water bodies and even the air that we breathe. The need of the hour is to look not only for new alternative energy resources but also clean energy resources. Hydrogen is expected to be one of the most important fuels in the near future to meet the stringent emission norms.
Technical Paper

Optimization Analysis of Injection Angle and Injector Nozzle of an Advanced Compressed Air Engine Kit

2015-04-14
2015-01-1678
Increased demand and use of fossil fuels in transportation sector accompanied by the global oil crisis does not support sustainable development for the future generations to come. Not only that, today's on-road vehicles produce over one third of the CO and NOX present in our atmosphere and over twenty per cent of the global warming pollution. This air pollution carries significant risks for human health and the environment. Through clean vehicle and fuel technologies, it is possible to significantly reduce air pollution from our vehicles. In such a grim situation, Compressed Air Vehicles (CAV) powered by pressurized air stored in high pressure storage tanks seem to be one of the practical solutions available for tackling the fuel crisis and environment related issues.
Technical Paper

Comparative Study of Emissions and Performance of Hydrogen Boosted SI Engine Powered by Gasoline Methanol Blend and Gasoline Ethanol Blend

2015-04-14
2015-01-1677
Increased dependency on fossil fuels has led to its depletion as well as affected the environment adversely. Moreover, increasing crude oil prices is pressurizing vehicle manufacturers to invent new technology so as to increase fuel economy and at the same time to keep emissions under control. Hydrogen has gained popularity not just in terms of being an abundant alternative but also due to being a very clean propellant. In the present investigation, hydrogen boosting has been performed on an SI engine running on gasoline-methanol and ethanol-gasoline blends to determine the additional advantages of the same compared to pure gasoline operation. The engine selected for experimental analysis is a single cylinder, air cooled spark ignition engine that has been modified for hydrogen injection in the intake manifold prior to the port with the injection timing being held constant throughout the experiment.
Technical Paper

Tribological Performance of Lubricating Oil Contaminated with Fine Dust Particles

2014-09-30
2014-01-2334
The economics of operating internal combustion engines in cars, buses and other automotive equipment is heavily affected by friction and wear losses caused by abrasive contaminants. As such, dust is a universal pollutant of lubricating oils. Road dust consists of depositions from vehicular and industrial exhausts, tire and brake wear, dust from paved roads or potholes, and from construction sites. Present research investigates the influence of dust powder of size 5 μm-100 μm as contaminant in SAE 20W-40 lubricant on the relative motion of a plane surface over the other having circular surface in contact. A pin-on-disk setup as per ASTM G99 has been used to conduct the experiments, firstly at increasing rpm keeping constant load of 118 N, and secondly by increasing loads, keeping rpm constant at 1000. The contaminated lubricant has been used to study its influence on friction and wear rate at the interface of pin of 12 mm diameter and disk at track diameter of 98 mm.
Journal Article

Comparative Tribological Investigation of Mahua Oil and its Chemically Modified Derivatives

2014-04-01
2014-01-0956
For the last decade, the lubricant industry has been trying to formulate biodegradable lubricants with technical characteristics superior to those based on petroleum. A renewable resource, mahua oil, is good alternative to mineral oil because of its environmentally friendly, non toxic and readily biodegradable nature. The triacylglycerol structure of mahua oil is amphiphilic in character that makes it an excellent candidate as lubricant and functional fluid. It is also very attractive for industrial applications that have potential for environmental contact through accidental leakage, dripping or generates large quantities of after-use waste materials requiring costly disposal. Vegetable oil in its natural form has limited use as industrial fluids due to poor thermo-oxidation stability, low temperature behavior and other tribochemical degrading processes.
Technical Paper

Studying Synthesis of Thermally and Chemically Modified Plant Oil and their Tribological Evaluation for Use as a Base Stock for Environmentally Friendly Bio-Lubricant

2014-04-01
2014-01-1477
The world today is facing severe oil crisis and environmental pollution, thus there is a great urgency of developing and applying bio based products as a substitute to mineral oil based products. Rapid industrialization and automation in the last decade has increased the demand of mineral oil based lubricant that will get exhausted in the years to come. Also in addition to the above fact, the biodegradability of mineral-oil based lubricants is around 25% maximum. About 50% of all lubricants sold worldwide end up in the Environment. Due to extensive use of mineral oil based lubricants, several environmental issues such as surface water and groundwater contamination, Air pollution, soil contamination, agricultural product and food contamination are emerging very rapidly. This has led the researchers to look for plant oil based bio- lubricant as an alternative to mineral oil based lubricant.
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