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Journal Article

Effects of Methane/Hydrogen Blends On Engine Operation: Experimental And Numerical Investigation of Different Combustion Modes

2010-10-25
2010-01-2165
The introduction of alternative fuels is crucial to limit greenhouse gases. CNG is regarded as one of the most promising clean fuels given its worldwide availability, its low price and its intrinsic properties (high knocking resistance, low carbon content...). One way to optimize dedicated natural gas engines is to improve the CNG slow burning velocity compared to gasoline fuel and allow lean burn combustion mode. Besides optimization of the combustion chamber design, hydrogen addition to CNG is a promising solution to boost the combustion thanks to its fast burning rate, its wide flammability limits and its low quenching gap. This paper presents an investigation of different methane/hydrogen blends between 0% and 40 vol. % hydrogen ratio for three different combustion modes: stoichiometric, lean-burn and stoichiometric with EGR.
Technical Paper

Improving Emissions, Noise and Fuel Economy Trade-Off by using Multiple Injection Strategies in Diesel Low Temperature Combustion (LTC) Mode

2010-10-25
2010-01-2162
Latest emissions standards impose very low NOx and particle emissions that have led to new Diesel combustion operating conditions, such as low temperature combustion (LTC). The principle of LTC is based on enhancing air fuel mixing and reducing combustion temperature, reducing raw nitrogen oxides (NOx) and particle emissions. However, new difficulties have arisen. LTC is typically achieved through high dilution rates and low CR, resulting in increased auto-ignition delay that produces significant noise and deteriorates the combustion phasing. At the same time, lower combustion temperature and reduced oxygen concentration increases hydrocarbon (HC) and carbon oxide (CO) emissions, which can be problematic at low load. Therefore, if LTC is a promising solution to meet future emission regulations, it imposes a new emissions, fuel consumption and noise trade-off. For this, the injection strategy is the most direct mean of controlling the heat release profile and fuel air mixture.
Technical Paper

Development of a Flex Fuel Vehicle: Impact on Powertrain's Design and Calibration

2010-10-25
2010-01-2087
The benefits of running on ethanol-blended fuels are well known, especially global CO₂ reduction and performances increase. But using ethanol as a fuel is not drawbacks free. Cold start ability and vehicle autonomy are appreciably reduced. These two drawbacks have been tackled recently by IFP and its partners VALEO and Cristal Union. This article will focus on the second one, as IFP had the responsibility to design the powertrain of a fully flex-fuel vehicle (from 0 to 100% of ethanol) with two main targets: reduce the fuel consumption of the vehicle and maintain (at least) the vehicle performances. Using a MPI scavenging in-house concept together with turbocharging, as well as choosing the appropriate compression ratio, IFP managed to reach the goals.
Journal Article

Towards an Innovative Combination of Natural Gas and Liquid Fuel Injection in Spark Ignition Engines

2010-05-05
2010-01-1513
In order to address the CO₂ emissions issue and to diversify the energy for transportation, CNG (Compressed Natural Gas) is considered as one of the most promising alternative fuels given its high octane number. However, gaseous injection decreases volumetric efficiency, impacting directly the maximal torque through a reduction of the cylinder fill-up. To overcome this drawback, both independent natural gas and gasoline indirect injection systems with dedicated engine control were fitted on a RENAULT 2.0L turbocharged SI (Spark Ignition) engine and were adapted for simultaneous operation. The main objective of this innovative combination of gas and liquid fuel injections is to increase the volumetric efficiency without losing the high knocking resistance of methane.
Journal Article

Study of Air Entrainment of Multi-hole Diesel Injection by Particle Image Velocimetry - Effect of Neighboring Jets Interaction and Transient Behavior After End of Injection.

2010-04-12
2010-01-0342
The air entrainment of multi-hole diesel injection is investigated by high speed Particle Image Velocimetry (PIV) using a multi-hole common rail injector with an injection pressure of 100 MPa. The sprays are observed in a high pressure, high temperature cell that reproduces the thermodynamic conditions which exist in the combustion chamber of a diesel engine during injection. Typical ambient temperature of 800K and ambient density of 25 kg/m3 are chosen. The air entrainment is studied with the PIV technique, giving access to the velocity fields in the surrounding air and/or in the interior of two neighboring jets. High acquisition rate of 5000 Hz, corresponding to 200 μs between two consecutive image pairs is obtained by a high-speed camera coupled with a high-speed Nd:YLF laser. The effect of neighboring jets interaction is studied by comparing four injectors with different numbers of holes (4, 6, 8 and 12) with similar static mass flow rate per hole.
Technical Paper

Quantifying Benefits of Dual Cam Phasers, Lean Mixture and EGR on the Operating Range and Fuel Economy of a PFI NVO CAI Engine

2010-04-12
2010-01-0844
Among the existing concepts that help to improve the efficiency of spark-ignition engines at part load, Controlled Auto-Ignition™ (CAI™) is an effective way to lower both fuel consumption and pollutant emissions. This combustion concept is based on the auto-ignition of an air-fuel-mixture highly diluted with hot burnt gases to achieve high indicated efficiency and low pollutant emissions through low temperature combustion. To minimize the costs of conversion of a standard spark-ignition engine into a CAI engine, the present study is restricted to a Port Fuel Injection engine with a cam-profile switching system and a cam phaser on both intake and exhaust sides. In a 4-stroke engine, a large amount of burnt gases can be trapped in the cylinder via early closure of the exhaust valves. This so-called Negative Valve Overlap (NVO) strategy has a key parameter to control the amount of trapped burnt gases and consequently the combustion: the exhaust valve-lift profile.
Technical Paper

Matching and Evaluating Methods for Euro 6 and Efficient Two-stage Turbocharging Diesel Engine

2010-04-12
2010-01-1229
While fuel efficiency has to be improved, future Diesel engine emission standards will further restrict vehicle emissions, particularly of nitrogen oxides. Increased in-cylinder filling is recognized as a key factor in addressing this issue, which calls for advanced design of air and exhaust gas recirculation circuits and high cooling capabilities. As one possible solution, this paper presents a 2-stage boosting breathing architecture, specially dedicated to improving the trade-off between emissions and fuel consumption instead of seeking to improve specific power on a large family vehicle equipped with a 1.6-liter Diesel engine. In order to do it, turbocharger matching was specifically optimized to minimize engine-out NOx emissions at part-load and consumption under common driving conditions. Engine speed and load were analyzed on the European driving cycle. The key operating points and associated upper boundary for NOx emission were identified.
Technical Paper

Turbine Efficiency Estimation for Fault Detection Application

2010-04-12
2010-01-0568
In nowadays diesel engine, the turbocharger system plays a very important role in the engine functioning and any loss of the turbine efficiency can lead to driveability problems and the increment of emissions. In this paper, a VGT turbocharger fault detection system is proposed. The method is based on a physical model of the turbocharger and includes an estimation of the turbine efficiency by a nonlinear adaptive observer. A sensitivity analysis is provided in order to evaluate the impact of different sensors fault, (drift and bias), used to feed the observer, on the estimation of turbine efficiency error. By the means of this analysis a robust variable threshold is provided in order to reduce false detection alarm. Simulation results, based on co-simulation professional platform (AMEsim© and Simulink©), are provided to validate the strategy.
Journal Article

Cold Operation with Optical and Numerical Investigations on a Low Compression Ratio Diesel Engine

2009-11-02
2009-01-2714
With a high thermal efficiency and low CO2 (carbon dioxide) emissions, Diesel engines become leader of transport market. However, the exhaust-gas legislation evolution leads to a drastic reduction of NOx (nitrogen oxide) standards with very low particulate, HC (unburned hydrocarbons) and CO (carbon monoxide) emissions, while combustion noise and fuel consumption must be kept under control. The reduction of the volumetric compression ratio (CR) is a key factor to reach this challenge, but it is today limited by the capabilities to provide acceptable performances during very cold operation: start and idle below −10°C. This paper focuses on the understanding of the main parameter’s impacts on cold operation. Effects of parameters like hardware configuration and calibration optimization are investigated on a real 4 cylinder Diesel 14:1 CR engine, with a combination of specific advanced tools.
Journal Article

Formation of Unburned Hydrocarbons in Low Temperature Diesel Combustion

2009-11-02
2009-01-2729
Low temperature combustion is a promising way to reach low NOx emissions in Diesel engines but one of its drawbacks, in comparison to conventional Diesel combustion is the drastic increase of Unburned Hydrocarbons (UHC). In this study, the sources of UHC of a low temperature combustion system were investigated in both a standard, all-metal single-cylinder Diesel engine and an equivalent optically-accessible engine. The investigations were conducted under low load operating conditions (2 and 4 bar IMEP). Two piston bowl geometries were tested: a wall-guided and a more conventional Diesel chamber geometry. Engine parameters such as the start of injection (SOI) timing, the level of charge dilution via exhaust gas re-circulation (EGR), intake temperature, injection pressure and engine coolant temperature were varied. Furthermore, the level of swirl and the diameter of the injector nozzle holes were also varied in order to determine and quantify the sources of UHC.
Journal Article

Advanced Injection Strategies for Controlling Low-Temperature Diesel Combustion and Emissions

2009-06-15
2009-01-1962
The simultaneous reduction of engine-out nitrogen oxide (NOx) and particulate emissions via low-temperature combustion (LTC) strategies for compression-ignition engines is generally achieved via the use of high levels of exhaust gas recirculation (EGR). High EGR rates not only result in a drastic reduction of combustion temperatures to mitigate thermal NOx formation but also increases the level of pre-mixing thereby limiting particulate (soot) formation. However, highly pre-mixed combustion strategies such as LTC are usually limited at higher loads by excessively high heat release rates leading to unacceptable levels of combustion noise and particulate emissions. Further increasing the level of charge dilution (via EGR) can help to reduce combustion noise but maximum EGR rates are ultimately restricted by turbocharger and EGR path technologies.
Journal Article

A Comparison of Combustion and Emissions Behaviour in Optical and Metal Single-Cylinder Diesel Engines

2009-06-15
2009-01-1963
Single cylinder optical engines are used for internal combustion (IC) engine research as they allow for the application of qualitative and quantitative non-intrusive, diagnostic techniques to study in-cylinder flow, mixing, combustion and emissions phenomena. Such experimental data is not only important for the validation of computational models but can also provide a detailed insight into the physical processes occurring in-cylinder which is useful for the further development of new combustion strategies such as gasoline homogeneous charge compression ignition (HCCI) and Diesel low temperature combustion (LTC). In this context, it is therefore important to ensure that the performance of optical engines is comparable to standard all-metal engines. A comparison of optical and all-metal engine combustion and emissions performance was performed within the present study.
Journal Article

Online Implementation of an Optimal Supervisory Control for a Parallel Hybrid Powertrain

2009-06-15
2009-01-1868
The authors present the supervisory control of a parallel hybrid powertrain, focusing on several issues related to the real-time implementation of optimal control based techniques, such as the Equivalent Consumption Minimization Strategies (ECMS). Real-time implementation is introduced as an intermediate step of a complete chain of tools aimed at investigating the supervisory control problem. These tools comprise an offline optimizer based on Pontryagin Minimum Principle (PMP), a two-layer real-time control structure, and a modular engine-in-the-loop test bench. Control results are presented for a regulatory drive cycle with the aim of illustrating the benefits of optimal control in terms of fuel economy, the role of the optimization constraints dictated by drivability requirements, and the effectiveness of the feedback rule proposed for the adaptation of the equivalence factor (Lagrange multiplier).
Journal Article

Study of the Mixing and Combustion Processes of Consecutive Short Double Diesel Injections

2009-04-20
2009-01-1352
The mixing and combustion processes of short double Diesel injections are investigated by optical diagnostics. A single hole Common Rail Diesel injector allowing high injection pressure up to 120MPa is used. The spray is observed in a high pressure, high temperature cell that reproduces the thermodynamic conditions which exist in the combustion chamber of a Diesel engine during injection. Three configurations are studied: a single short injection serving as a reference case and two double short injections with short and long dwell time (time between the injections). Several optical diagnostics were performed successively. The mixing process is studied by normalized Laser Induced Exciplex Fluorescence giving access to the vapor fuel concentration fields. In addition, the flow fields both inside and outside the jets are characterized by Particle Imaging Velocimetry.
Journal Article

Impact of Fuel Properties on the Performances and Knock Behaviour of a Downsized Turbocharged DI SI Engine - Focus on Octane Numbers and Latent Heat of Vaporization

2009-04-20
2009-01-0324
Facing the CO2 emission reduction challenge, the combination of downsizing and turbocharging appears as one of the most promising solution for the development of high efficiency gasoline engines. In this context, as knock resistance is a major issue, limiting the performances of turbocharged downsized gasoline engines, fuel properties are more than ever key parameters to achieve high performances and low fuel consumption's levels. This paper presents a combustion study carried out into the GSM consortium of fuel quality effects on the performances of a downsized turbocharged Direct Injection SI engine. The formulation of two adapted fuel matrix has allowed to separate and evaluate the impacts of three major fuel properties: Research Octane Number (RON), Motor Octane Number (MON) and Latent Heat of Vaporization (LHV). Engine tests were performed on a single cylinder engine at steady state operating condition.
Technical Paper

Which Fuel Properties for Improved CAI Combustion? Study of Fuel Impacts on the Operating Range of a CAI PFI Engine

2009-04-20
2009-01-1100
This paper presents the major results of an International Consortium study carried out by IFP and focused on the evaluation of fuel impacts on Controlled Auto Ignition (CAI) combustion. The formulation and tests of two adapted fuel matrix have allowed identifying and evaluating the main fuel properties that can improve CAI combustion for a maximum enlargement of the CAI operating range. CAI combustion mode appears as one promising solution for the development of low CO2 gasoline engines. Fuel properties can then be key parameters to improve the performances of CAI engines. During a first step of the study, steady state tests have been performed on a single cylinder Port Fuel Injection Spark Ignition (PFI SI) engine, with real fuels.
Technical Paper

Generating Thermal Conditions to Regenerate a DPF: Impact of the Reductant on the Performances of Diesel Oxidation Catalysts

2009-04-20
2009-01-1085
The influence of the type of fuel and the feeding means to a DOC, in order to regenerate a DPF, was investigated. Diesel fuel in cylinder late post-injection was compared to the injection in the exhaust line, through an exhaust port injector, of diesel fuel, B10 (diesel fuel containing 10% of esters) and gasoline. Diesel fuel exhaust injection resulted in a deteriorated conversion efficiency, while the incorporation of esters to the diesel fuel was demonstrated to have no influence. Gasoline exhaust injection led to less HC slip than diesel fuels. Temperature dynamics resulting from injection steps showed taught that the shorter the hydrocarbons (within the tested fuels), the slower the response. These differences can be caught by simple models, leading to interesting opportunities for the model-based control of the DPF inlet temperature during active regenerations.
Technical Paper

Potential to Improve Specific Power Using Very High Injection Pressure In HSDI Diesel Engines

2009-04-20
2009-01-1524
Engine downsizing is one of the most promising engine solutions to improve efficiency, but requires higher specific performance because of a lower engine displacement. The study is based on experimental work performed with an IFP prototype single cylinder engine, representative of passenger car applications. This engine enables very high specific power, with a high level of thermal and mechanical constraints. Tests were carried out on both full load and part load operation with a prototype common rail equipment capable of very high fuel pressure (up to 250 MPa). Results show that increasing fuel flow rate using fuel injection pressure instead of increasing nozzle hole diameter is more advantageous at full load, mainly because a lower nozzle hole diameter improves air entrainment. Benefits observed with increased injection pressure are enhanced when associated with upgraded engine thermo-mechanical limits, and advanced turbo charging system.
Technical Paper

Modelling Turbocharged Spark-Ignition Engines: Towards Predictive Real Time Simulators

2009-04-20
2009-01-0675
Due to increasingly stringent regulations, reduction of pollutant emissions and consumption are currently two major goals of the car industry. One way to reach these objectives is to enhance the management of the engine in order to optimize the whole combustion process. This requires the development of complex control strategies for the air and the fuel paths, and for the combustion process. In this context, engine 0D modelling emerges as a pertinent tool for investigating and validating such strategies. Indeed, it represents a useful complement to test bench campaigns, on the condition that these 0D models are accurate enough and manage to run quite fast, eventually in real time. This paper presents the different steps of the design of a high frequency 0D simulator of a downsized turbocharged Port Fuel Injector (PFI) engine, compatible with real time constraints.
Technical Paper

Ethanol as a Diesel Base Fuel - Potential in HCCI Mode

2008-10-06
2008-01-2506
This work studies the potential of ethanol-Biodiesel-Diesel fuel blends in both conventional Diesel and HCCI combustion modes. First, ethanol based fuels were tested on a modern commercial multi-cylinder DI diesel engine. The aim of this phase was to assess how such fuels affect Diesel engine performances and emissions. These results indicate that low levels of PM and NOx emissions, with a contained fuel consumption penalty and with an acceptable noise level, are achievable when the Diesel-ethanol blends are used in combination with an optimized combustion control. Moreover, experiments with ethanol based blends were performed using a single cylinder engine, running under both early injection HCCI and Diesel combustion modes. Compared to a conventional fuel, these blends allow increasing the HCCI operating range and also lead to higher maximum power output in conventional Diesel combustion.
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