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Journal Article

The Aerodynamic Development of the New Range Rover Evoque

2022-03-29
2022-01-0890
The Range Rover Evoque is a compact luxury SUV, first introduced by Land Rover in 2012. Almost 800,000 units of the first-generation vehicle were sold. This paper explores some of the challenges entailed in developing the next generation of this successful product, maintaining key design cues while at the same time improving its aerodynamic efficiency. A development approach is outlined that made use of both numerical simulation and full-scale moving ground wind tunnel testing. A drag coefficient of 0.32 was obtained for the best derivative by paying particular attention to: the integration of active grille shutters; the front bumper and tyre package; brake cooling; underfloor design; wake control strategy; and detail optimization. This approach delivered the most aerodynamic Range Rover at the time of its introduction. The impact of these design changes on the aerodynamic flow field and consequently drag is highlighted.
Technical Paper

Effect of Liquid Break-Up Model Selection on Simulated Diesel Spray and Combustion Characteristics

2021-04-06
2021-01-0546
Accurate modelling for spray vapour fields is critical to enable adequate predictions of spray ignition and combustion characteristics of non-premixed reacting diesel sprays. Spray vapour characteristics are in turn controlled by liquid atomization and the KH-RT liquid jet break-up model is regularly used to predict this: with the KH model used for predicting primary break-up given its definition as a surface wave growth model, and the RT model used for predicting secondary break-up due to it being a drag based, stripping model. This paper investigates how the alteration of the switching position of the KH and RT sub-models within the KH-RT model impacts the resulting vapour field and ignition characteristics. The combustion prediction is handled by the implementation of a 54 species, 269 reaction skeletal mechanism utilising a Well Stirred Reactor model within the Star-CD CFD code.
Journal Article

Multi-Plane PIV Measurements in a Gasoline Direct Injection Engine

2020-09-15
2020-01-2049
The flows in-cylinder have a profound effect on the mixture preparation and subsequent combustion in all engines. These flows are highly three-dimensional in nature and information from multiple planes is required to characterise the flow dynamics. The flow measurements reported here are from three orthogonal planes in an optical access engine that is based on the Jaguar Land Rover AJ200 Gasoline Direct Injection (GDI) engine. Particle Image Velocimetry (PIV) measurements have been taken every 5°CA from the start of induction to the end of compression. Data have been obtained from 300 cycles for separate experiments measuring flows in the tumble plane, the swirl plane and the cross-tumble plane. Vector comparison metrics are used to quantitatively compare ensemble averaged PIV flow fields to Computational Fluid Dynamics (CFD) simulations across each plane in terms of both the velocity magnitude and direction.
Technical Paper

Holistic Thermal Energy Modelling for Full Hybrid Electric Vehicles (HEVs)

2020-04-14
2020-01-0151
Full hybrid electric vehicles are usually defined by their capability to drive in a fully electric mode, offering the advantage that they do not produce any emissions at the point of use. This is particularly important in built up areas, where localized emissions in the form of NOx and particulate matter may worsen health issues such as respiratory disease. However, high degrees of electrification also mean that waste heat from the internal combustion engine is often not available for heating the cabin and for maintaining the temperature of the powertrain and emissions control system. If not managed properly, this can result in increased fuel consumption, exhaust emissions, and reduced electric-only range at moderately high or low ambient temperatures negating many of the benefits of the electrification. This paper describes the development of a holistic, modular vehicle model designed for development of an integrated thermal energy management strategy.
Technical Paper

Modelling Pressure Losses in Gasoline Particulate Filters in High Flow Regimes and Temperatures

2019-12-19
2019-01-2330
This study presents a one-dimensional model for the prediction of the pressure loss across a wall-flow gasoline particulate filter (GPF). The model is an extension of the earlier models of Bissett [1] and Konstandopoulos and Johnson [2] to the turbulent flow regime, which may occur at high flow rates and temperatures characteristic of gasoline engine exhaust. A strength of the proposed model is that only one parameter (wall permeability) needs to be calibrated. An experimental study of flow losses for cold and hot flow is presented, and a good agreement is demonstrated. Unlike zero-dimensional models, this model provides information about the flow along the channels and thus can be extended for studies of soot and ash accumulation, heat transfer and reaction kinetics.
Technical Paper

HyPACE - Hybrid Petrol Advance Combustion Engine - Advanced Boosting System for Extended Stoichiometric Operation and Improved Dynamic Response

2019-04-02
2019-01-0325
The HyPACE (Hybrid Petrol Advanced Combustion Engine) project is a part UK government funded research project established to develop a high thermal efficiency petrol engine that is optimized for hybrid vehicle applications. The project combines the capabilities of a number of partners (Jaguar Land Rover, BorgWarner, MAHLE Powertrain, Johnson Matthey, Cambustion and Oxford University) with the target of achieving a 10% vehicle fuel consumption reduction, whilst still achieving a 90 to 100 kW/liter power rating through the novel application of a combination of new technologies. The baseline engine for the project was Jaguar Land Rover’s new Ingenium 4-cylinder petrol engine which includes an advanced continuously variable intake valve actuation mechanism. A concept study has been undertaken and detailed combustion Computational Fluid Dynamics (CFD) models have been developed to enable the optimization of the combustion system layout of the engine.
Technical Paper

Method Development and Application of Thermal Encapsulation to Reduce Fuel Consumption of Internal Combustion Powertrains

2019-04-02
2019-01-0902
Under bonnet thermal encapsulation is a method for retaining the heat generated by a running powertrain after it is turned off. By retaining the heat in the engine bay, the powertrain will be closer to its operating temperatures the next time it is started, reducing the warm up time required. This reduces the period of inefficiency due to high friction losses before the engine reaches it operating temperature, and as a result reduces the vehicles fuel consumption and CO2 emissions. To develop an integrated and efficient encapsulation design, CAE methods can be applied to allow this work stream to start as early in a vehicles development cycle as possible. In this work, the existing test methods are discussed, and a new Thermal CFD method is presented that accurately simulates the fluid temperatures after a customer representative 9 hour park period.
Technical Paper

Flame Kernel Growth and Propagation in an Optical Direct Injection Engine Using Laser Ignition

2017-10-08
2017-01-2243
The demand for more efficient and clean engines have prompted the research and development of new engine technologies. Automotive engines expected to run with leaner mixtures and higher compression ratios. Lean burn is effective to increase fuel economy whilst reducing emissions but unreliable ignition of the lean mixtures by the conventional spark plug is one of the problems which causes concerns to the engine designers. Laser ignition is a promising technology and holds many benefits over the spark ignition because it can extend the ignitability of lean mixtures with flexibility of the ignition location and absence of electrode degradation for improved engine performance with lean burn. In this study, high-speed photography is used to investigate the flame kernel growth and propagation in an optical direct injection engine using laser ignition by an Nd:YAG laser.
Technical Paper

Comparing the Effect of a Swirl Flap and Asymmetric Inlet Valve Opening on a Light Duty Diesel Engine

2017-10-08
2017-01-2429
Diesel engine designers often use swirl flaps to increase air motion in cylinder at low engine speeds, where lower piston velocities reduce natural in-cylinder swirl. Such in-cylinder motion reduces smoke and CO emissions by improved fuel-air mixing. However, swirl flaps, acting like a throttle on a gasoline engine, create an additional pressure drop in the inlet manifold and thereby increase pumping work and fuel consumption. In addition, by increasing the fuel-air mixing in cylinder the combustion duration is shortened and the combustion temperature is increased; this has the effect of increasing NOx emissions. Typically, EGR rates are correspondingly increased to mitigate this effect. Late inlet valve closure, which reduces an engine’s effective compression ratio, has been shown to provide an alternative method of reducing NOx emissions.
Technical Paper

Comparing the Effect of Fuel/Air Interactions in a Modern High-Speed Light-Duty Diesel Engine

2017-09-04
2017-24-0075
Modern diesel cars, fitted with state-of-the-art aftertreatment systems, have the capability to emit extremely low levels of pollutant species at the tailpipe. However, diesel aftertreatment systems can represent a significant cost, packaging and maintenance requirement. Reducing engine-out emissions in order to reduce the scale of the aftertreatment system is therefore a high priority research topic. Engine-out emissions from diesel engines are, to a significant degree, dependent on the detail of fuel/air interactions that occur in-cylinder, both during the injection and combustion events and also due to the induced air motion in and around the bowl prior to injection. In this paper the effect of two different piston bowl shapes are investigated.
Technical Paper

Influence of Coolant Temperature and Flow Rate, and Air Flow on Knock Performance of a Downsized, Highly Boosted, Direct-Injection Spark Ignition Engine

2017-03-28
2017-01-0664
The causes of engine knock are well understood but it is important to be able to relate these causes to the effects of controllable engine parameters. This study attempts to quantify the effects of a portion of the available engine parameters on the knock behavior of a 60% downsized, DISI engine running at approximately 23 bar BMEP. The engines response to three levels of coolant flow rate, coolant temperature and exhaust back pressure were investigated independently. Within the tested ranges, very little change in the knock limited spark advance (KLSA) was observed. The effects of valve timing on scavenge flow and blow through (the flow of fresh air straight into the exhaust system during the valve overlap period) were investigated at two conditions; at fixed inlet/exhaust manifold pressures, and at fixed engine torque. For both conditions, a matrix of 8 intake/exhaust cam combinations was tested, resulting in a wide range of valve overlap conditions (from 37 to -53°CA).
Technical Paper

An Experimental Study Using Spark-Assisted Stratified Compression Ignition (SSCI) Hybrid Combustion Mode for Engine Particle Number (PN) Reduction in a High Compression Ratio Gasoline Engine

2016-04-05
2016-01-0758
Particle Number (PN) have already been a big issue for developing high efficiency internal combustion engines (ICEs). In this study, controlled spark-assisted stratified compression ignition (SSCI) with moderate end-gas auto-ignition was used for reducing PN in a high compression ratio gasoline direct injection (GDI) engine. Under wide open throttle (WOT) and Maximum Brake Torque timing (MBT) condition, high external cooled exhaust gas recirculation (EGR) was filled in the cylinder, while two-stage direct injection was used to form desired stoichiometric but stratified mixture. SSCI combustion mode exhibits two-stage heat release, where the first stage is associated with flame propagation induced by spark ignition and the second stage is the result of moderate end-gas auto-ignition without pressure oscillation at the middle or late stage of the combustion process.
Technical Paper

The Impact of Fuel Properties from Chinese Market on the Particulate and VOCs Emissions of a PFI and a DIG Engine

2016-04-05
2016-01-0838
An experimental study of particulate matter and volatile organic compounds (VOCs) emissions was conducted on a direct injection gasoline (DIG) engine and a port fuel injection (PFI) engine which both were produced by Chinese original equipment manufacturers (OEMs) to investigate the impact of fuel properties from Chinese market on particulate and VOCs emissions from modern gasoline vehicles. The study in this paper is just the first step of the work which is to investigate the impact of gasoline fuel properties and light duty vehicle technologies on the primary and secondary emissions, which are the sources of particulate matter 2.5 (PM2.5) in the atmosphere in China. It is expected through the whole work to provide some suggestions and guidelines on how to improve air quality and mediate severe haze pollution in China through fuel quality control and vehicle technology advances.
Technical Paper

Role of Wall Effect on Hot-Spot Induced Deflagration to Detonation in Iso-Octane/Air Mixture Under High Temperature and Pressure

2016-04-05
2016-01-0552
A 1-Dimensional (1-D) model of fluid dynamic and chemistry kinetics following hot spot auto-ignition has been developed to simulate the process from auto-ignition to pressure wave propagation. The role of wall effect on the physical-chemical interaction process is numerically studied. A pressure wave is generated after hot spot auto-ignition and gradually damped as it propagates. The reflection of the wall forms a reflected pressure wave with twice the amplitude of the incident wave near the wall. The superposition of the reflected and forward pressure waves reinforces the intensity of the initial pressure wave. Wall effect is determined by the distance between the hot spot center and the cylinder wall. Hot spot auto-ignition near the wall easily initiates detonation under high-temperature and high-pressure conditions because pressure wave reflection couples with chemical reactions and propagates in the mixture with high reactivity.
Technical Paper

Passengers vs. Battery: Calculation of Cooling Requirements in a PHEV

2016-04-05
2016-01-0241
The power demand of air conditioning in PHEVs is known to have a significant impact on the vehicle’s fuel economy and performance. Besides the cooling power associated to the passenger cabin, in many PHEVs, the air conditioning system provides power to cool the high voltage battery. Calculating the cooling power demands of the cabin and battery and their impact on the vehicle performance can help with developing optimum system design and energy management strategies. In this paper, a representative vehicle model is used to calculate these cooling requirements over a 24-hour duty cycle. A number of pre-cooling and after-run cooling strategies are studied and effect of each strategy on the performance of the vehicle including, energy efficiency, battery degradation and passenger thermal comfort are calculated. Results show that after-run cooling of the battery should be considered as it can lead to significant reductions in battery degradation.
Technical Paper

Characterisation of Spray Development from Spark-Eroded and Laser-Drilled Multi-Hole Injectors in an Optical DISI Engine and in a Quiescent Injection Chamber

2015-09-01
2015-01-1903
This paper addresses the need for fundamental understanding of the mechanisms of fuel spray formation and mixture preparation in direct injection spark ignition (DISI) engines. Fuel injection systems for DISI engines undergo rapid developments in their design and performance, therefore, their spray breakup mechanisms in the physical conditions encountered in DISI engines over a range of operating conditions and injection strategies require continuous attention. In this context, there are sparse data in the literature on spray formation differences between conventionally drilled injectors by spark erosion and latest Laser-drilled injector nozzles. A comparison was first carried out between the holes of spark-eroded and Laser-drilled injectors of same nominal type by analysing their in-nozzle geometry and surface roughness under an electron microscope.
Technical Paper

2-Butanone Laminar Burning Velocities - Experimental and Kinetic Modelling Study

2015-09-01
2015-01-1956
2-Butanone (C4H8O) is a promising alternative fuel candidate as a pure as well as a blend component for substitution in standard gasoline fuels. It can be produced by the dehydrogenation of 2-butanol. To describe 2-butanone's basic combustion behaviour, it is important to investigate key physical properties such as the laminar burning velocity. The laminar burning velocity serves on the one hand side as a parameter to validate detailed chemical kinetic models. On the other hand, especially for engine simulations, various combustion models have been introduced, which rely on the laminar burning velocity as the physical quantity describing the progress of chemical reactions, diffusion, and heat conduction. Hence, well validated models for the prediction of laminar burning velocities are needed. New experimental laminar burning velocity data, acquired in a high pressure spherical combustion vessel, are presented for 1 atm and 5 bar at temperatures of 373 K and 423 K.
Journal Article

Analytical and Developmental Techniques Utilized in the Structural Optimization of a New Lightweight Diesel Engine

2015-06-15
2015-01-2298
Jaguar Land Rover (JLR) has designed and developed a new inline 4 cylinder engine family, branded Ingenium. In addition to delivering improved emissions and fuel economy over the outgoing engine, another key aim from the outset of the program was to reduce the combustion noise. This paper details the NVH development of the lead engine in this family, a 2.0 liter common rail turbo diesel. The task from the outset of this new program was to reduce the mass of the engine by 21.5 kg, whilst also improving the structural attenuation of the engine by 5 dB in comparison to the outgoing engine. Improving the structural attenuation by 5 dB was not only a key enabler in reducing combustion noise, but also helped to achieve a certified CO2 performance of 99 g/km in the all-new Jaguar XE model, by allowing more scope for increasing cylinder pressure forcing without compromising NVH.
Journal Article

SuperGen on Ultraboost: Variable-Speed Centrifugal Supercharging as an Enabling Technology for Extreme Engine Downsizing

2015-04-14
2015-01-1282
The paper discusses investigations into improving the full-load and transient performance of the Ultraboost extreme downsizing engine by the application of the SuperGen variable-speed centrifugal supercharger. Since its output stage speed is decoupled from that of the crankshaft, SuperGen is potentially especially attractive in a compound pressure-charging system. Such systems typically comprise a turbocharger, which is used as the main charging device, compounded at lower charge mass flow rates by a supercharger used as a second boosting stage. Because of its variable drive ratio, SuperGen can be blended in and out continuously to provide seamless driveability, as opposed to the alternative of a clutched, single-drive-ratio positive-displacement device. In this respect its operation is very similar to that of an electrically-driven compressor, although it is voltage agnostic and can supply other hybrid functionality, too.
Journal Article

A New De-throttling Concept in a Twin-Charged Gasoline Engine System

2015-04-14
2015-01-1258
Throttling loss of downsized gasoline engines is significantly smaller than that of naturally aspirated counterparts. However, even the extremely downsized gasoline engine can still suffer a relatively large throttling loss when operating under part load conditions. Various de-throttling concepts have been proposed recently, such as using a FGT or VGT turbine on the intake as a de-throttling mechanism or applying valve throttling to control the charge airflow. Although they all can adjust the mass air flow without a throttle in regular use, an extra component or complicated control strategies have to be adopted. This paper will, for the first time, propose a de-throttling concept in a twin-charged gasoline engine with minimum modification of the existing system. The research engine model which this paper is based on is a 60% downsized 2.0L four cylinder gasoline demonstrator engine with both a supercharger and turbocharger on the intake.
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