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The continued electrification of aircraft is required such that ambitious decarbonisation targets can be met. A significant challenge presented with this trend is the increased reliance on electrical systems to perform flight-critical operations in a manner that has not been seen in previous generations of aircraft. The power electronic converter is a key enabling technology in aircraft electrification. Its prevalence is such that the failure rate of flight critical-loads is closely linked with that of the associated power electronic converters. As such, there is a clear need to better understand the impact of improvements in both the reliability and failure estimation of novel power electronic converters at a systems level in future aerospace applications. Accordingly, this paper presents key highlights from literature on power converter research, summarising advances in reliability-enhancing features and more accurate Physics-of-Failure modelling methods.

The Range Rover Evoque is a compact luxury SUV, first introduced by Land Rover in 2012. Almost 800,000 units of the first-generation vehicle were sold. This paper explores some of the challenges entailed in developing the next generation of this successful product, maintaining key design cues while at the same time improving its aerodynamic efficiency. A development approach is outlined that made use of both numerical simulation and full-scale moving ground wind tunnel testing. A drag coefficient of 0.32 was obtained for the best derivative by paying particular attention to: the integration of active grille shutters; the front bumper and tyre package; brake cooling; underfloor design; wake control strategy; and detail optimization. This approach delivered the most aerodynamic Range Rover at the time of its introduction. The impact of these design changes on the aerodynamic flow field and consequently drag is highlighted.

Contemporary trends are leading towards the electrification of aircraft for urban mobility applications. Accordingly, there is a high demand for advancements in light-weight, high voltage technologies to realize these new aircraft types. Driven by recent developments in the automotive industry, hybrid Pyrofuse protection devices have emerged as one such new candidate technology. Pyrofuses offer rapid clearance of fault currents, reduced cost and weight when compared to conventional mechanical breakers. In addition, Pyrofuses have the ability to tune the time-current curve to fit the application’s fault response characteristics. However, Pyrofuses are non-resettable devices whose exclusive use for electrical protection could present potential operational hazards and certification challenges in aerospace applications. Model-based analysis will be critical in supporting this evaluation.

In recent years, the More-Electric Aircraft (MEA) concept has undergone significant development and refinement, striving towards the attainment of reductions in noise and CO2 emissions, increased power transmission efficiency and improved reliability under a range of flight scenarios. The More-Electric Engine (MEE) is increasingly being seen as a key complementary system to the MEA. With this concept, conventional engine auxiliary systems (i.e. fuel pumps, oil pumps, actuators) will be replaced by electrically-driven equivalents, providing even greater scope for the combined aircraft and engine electrical power system optimisation and management. This concept, coupled with extraction of electrical power from multiple engine spools also has the potential to deliver significant fuel burn savings. To date, single or dual channel electrical power generation and distribution systems have been used in engines and aircrafts.

Direct current (DC) for primary power distribution is a promising solution that is being explored by aircraft system integrators for MEA applications to enable the paralleling of non-synchronized engine off-take generators, and to enable the reduction of energy conversion stages required to supply electronically actuated loads. However, a significant challenge in the use of DC systems is the reliable detection of arc faults. Arcing presents a significant fire risk to aircraft and their presence can result in critical system damage and potentially fatal conditions. Series arc faults in DC systems are particularly challenging to detect as the associated reduction in system current eliminates the use of conventional overcurrent and current differential methods for fault detection. This paper provides an overview of series arc faults in DC systems and presents both simulation and hardware results to illustrate key trends, characteristics and discriminating features.

Current More Electric Aircraft (MEA) utilize Liquid Cooling Systems (LCS) for cooling on-board power electronics. In such LCS, coolant pipes around the structure of the aircraft are used to supply water glycol based coolant to sink heat from power electronics and other heat loads in the electronic bay. The extracted heat is then transferred to ram air through downstream heat exchangers. This paper presents a reliability examination of a proposed alternative Autonomous Air Cooling System (AACS) for a twin engine civil MEA case study. The proposed AACS utilizes cabin air as the coolant which is in turn supplied using the electric Environmental Control System (ECS) within the MEA. The AACS consists of electrical blowers allocated to each heat load which subsequently drive the outflow cabin air through the heat sinks of the power electronics for heat extraction. No additional heat exchanger is required after this stage in which the heated air is directly expelled overboard.

Turbo-electric distributed propulsion (TeDP) for aircraft allows for the complete redesign of the airframe so that greater overall fuel burn and emissions benefits can be achieved. Whilst conventional electrical power systems may be used for smaller aircraft, large aircraft (~300 pax) are likely to require the use of superconducting electrical power systems to enable the required whole system power density and efficiency levels to be achieved. The TeDP concept requires an effective electrical fault management and protection system. However, the fault response of a superconducting TeDP power system and its components has not been well studied to date, limiting the effective capture of associated protection requirements. For example, with superconducting systems it is possible that a hotspot is formed on one of the components, such as a cable. This can result in one subsection, rather than all, of a cable quenching.

Mass and efficiency are key performance indicators for the development and design of future electric power systems (EPS) for more-electric aircraft (MEA). However, to enable consideration of high-level EPS architecture design trades, there is a requirement for modelling and simulation based analysis to support this activity. The predominant focus to date has been towards the more detailed aspects of analysis, however there is also a significant requirement to be able to perform rapid high-level trades of candidate architectures and technologies. Such a capability facilitates a better appreciation of the conflicting desires to maximize availability and efficiency in candidate MEA architectures, whilst minimizing the overall system mass. It also provides a highly valuable and quantitative assessment of the systemic impact of new enabling technologies being considered for MEA applications.

There is a well-recognised need for robust simulation tools to support the design and evaluation of future More-Electric Engine and Aircraft (MEE/MEA) design concepts. Design options for these systems are increasingly complex, and normally include multiple power electronics converter topologies and machine drive units. In order to identify the most promising set of system configurations, a large number of technology variants need to be rapidly evaluated. This paper will describe a method of MEE/MEA system design with the use of a newly developed transient modeling, simulation and testing tool aimed at accelerating the identification process of optimal components, testing novel technologies and finding key solutions at an early development stage. The developed tool is a Matlab/Simulink library consisting of functional sub-system units, which can be rapidly integrated to build complex system architecture models.

The aviation industry has witnessed a technological shift towards the More Electric Aircraft (MEA) concept. This shift has been driven by a number of perceived benefits including performance optimization and reduced life-cycle costs. Increased electrification within MEA has made aircraft electrical networks larger and more complex and this necessitates an increased electrical power offtake from the engine. The paralleling of multiple generation sources across the aircraft is one potential design approach which could help improve engine operability and fuel efficiency within more-electric aircraft platforms. Accordingly, this paper will investigate options for the realization of paralleled generation systems within the context of current design and certification rules. The paper first illustrates, through simulation, that MIL-STD-704F voltage envelopes may be breached for some interconnected electrical architectures under fault conditions.

The increasing electrical demand in commercial and military aircraft justifies a growing need for higher voltage DC primary distribution systems. A DC system offers reduced power losses and space savings, which is of major importance for aircraft manufacturers. At present, challenges associated with DC systems include reliable fast acting short circuit protection. Solid State Contactors (SSC) have gained wide acceptance in traditional 28 VDC secondary systems for DC fault interruption. However, the reliable operation at higher operating voltages and currents requires further technology maturation. This paper examines a supporting method to SSC for more reliable fault mitigation by investigating bidirectional AC/DC converter topology with DC fault current blocking capability. Replacement of semiconductor switches with full bridge cells allows instant reversal of voltage polarities to limit rapid capacitor discharge and machine inductive currents.

Distributed electrical propulsion for aircraft, also known as turbo-electric distributed propulsion (TeDP), will require a complex electrical power system which can deliver power to multiple propulsor motors from gas turbine driven generators. To ensure that high enough power densities are reached, it has been proposed that such power systems are superconducting. Key to the development of these systems is the understanding of how faults propagate in the network, which enables possible protection strategies to be considered and following that, the development of an appropriate protection strategy to enable a robust electrical power system with fault ride-through capability. This paper investigates possible DC protection strategies for a radial DC architecture for a TeDP power system, in terms of their ability to respond appropriately to a DC fault and their impact on overall system weight and efficiency.

A number of concepts have been proposed to meet future aircraft performance goals. One such concept under consideration is Turboelectric Distributed Propulsion (TeDP) featuring a large number of superconducting motors powered by two superconducting generators placed on each wingtip and connected through a DC distribution network. A key aspect in any design concept is the ability to prove that the system will exhibit a satisfactory reliability for all intended operating conditions. A common tool to support the calculation of failure rates and reliability is Fault Tree Analysis (FTA), and this will be utilized within this paper. The paper undertakes an architectural level FTA on a NASA proposed TeDP architecture to identify any significant factors contributing to the failure rate of key functionalities within the network.

Turboelectric Distributed Propulsion (TeDP) is actively being investigated as a means of providing thrust in future generations of aircraft. In response to the lack of published work regarding the system-level fault behaviour of a fully superconducting network, this paper presents key points from a two stage Failure Modes and Effects Analysis (FMEA) of a representative TeDP network. The first stage FMEA examines the qualitative behaviour of various network failure modes and considers the subsequent effects on the operation of the remainder of the network, enabling the identification of key variables influencing the fault response of the network. For the second stage FMEA, the paper focuses on the characterisation of the rate at which electrical faults develop within a TeDP network.

The Turboelectric Distributed Propulsion (TeDP) concept uses gas turbine engines as prime movers for generators whose electrical power is used to drive motors and propulsors. For this NASA N3-X study, the motors, generators, and DC transmission lines are superconducting, and the power electronics and circuit breakers are cryogenic to maximize efficiency and increase power density of all associated components. Some of the protection challenges of a superconducting DC network are discussed such as low natural damping, superconducting and quenched states, and fast fault response time. For a given TeDP electrical system architecture with fixed power ratings, solid-state circuit breakers combined with superconducting fault-current limiters are examined with current-source control to limit and interrupt the fault current.

The interior noise in a vehicle that is due to flow over the exterior of the vehicle is often referred to as ‘windnoise’. In order to predict interior windnoise it is necessary to characterize the fluctuating surface pressures on the exterior of the vehicle along with vibro-acoustic transmission to the vehicle interior. For example, for greenhouse sources, flow over the A-pillar and side-view mirror typically induces both turbulence and local aeroacoustic sources which then excite the glass, and window seals. These components then transmit noise and vibration to the vehicle interior. Previous studies by the authors have demonstrated validated CFD (Computational Fluid Dynamics) techniques which give insight into the flow-noise source mechanisms. The studies also made use of post-processing based on temporal and spatial Fourier analysis in order to quantify the amount of energy in the flow at convective and acoustic wavenumbers.

In addition to providing thrust, the engines on conventional civil jet airliners generate power for on-board systems and ancillary loads in the form of pneumatic, hydraulic and electrical power. Reduced fuel-burn and efficiency targets have driven the move towards More Electric Aircraft (MEA) technology which seeks to replace hydraulic and pneumatic loads with electrical equivalents. This technological shift, in conjunction with a growing electrical power load per passenger in general, has greatly increased the electrical power demands of aircraft in recent years - over 1 MVA for the Boeing 787 for example. With increasing fuel prices, there is a growing need to optimise efficiency of power extraction from the aircraft engines for the electrical system and loads. In particular, the utilisation of multi-shaft power off-takes, interconnected generation and power sharing between shafts is thought to offer potentially significant engine operability and fuel efficiency benefits.

For most car manufacturers, wind noise from the greenhouse region has become the dominant high frequency noise contributor at highway speeds. Addressing this wind noise issue using experimental procedures involves high cost prototypes, expensive wind tunnel sessions, and potentially late design changes. To reduce the associated costs as well as development times, there is strong motivation for the use of a reliable numerical prediction capability early in the vehicle design process. Previously, a computational approach that couples an unsteady computational fluid dynamics solver (based on a Lattice Boltzmann method) to a Statistical Energy Analysis (SEA) solver had been validated for predicting the noise contribution from the side mirrors. This paper presents the use of this computational approach to predict the vehicle interior noise from the windshield wipers, so that different wiper placement options can be evaluated early in the design process before the surface is frozen.

Testing real-time vehicular systems challenges the tester to design test cases for concurrent and sequential input events, emulating unexpected user and usage profiles. The vehicle response should be robust to unexpected user actions. Sequence Covering Arrays (SCA) offer an approach which can emulate such unexpected user actions by generating an optimized set of test vectors which cover all possible t-way sequences of events. The objective of this research was to find an efficient nonfunctional sequence testing (NFST) strategy for testing the robustness of real-time automotive embedded systems measured by their ability to recover (prove-out test) after applying sequences of user and usage patterns generated by combinatorial test algorithms, considered as “noisy” inputs. The method was validated with a case study of an automotive embedded system tested at Hardware-In-the-Loop (HIL) level. The random sequences were able to alter the system functionality observed at the prove-out test.

Robustness is particularly important in complex systems of systems due to emergent behaviour. This paper presents two novel, techniques developed as part of a framework for design for robustness of complex automotive electronic systems, but in principle could be applied to a broad range of distributed electronic systems. The overall framework is described to give the context of use for the techniques. The first technique is a “robustness case” which is a structured argument for the robustness of a system analogous to a safety case. The second is a model based approach to early robustness verification of complex systems. The approaches are demonstrated by their application to the system initialisation of the propulsion control system of a hybrid electric vehicle. The hybrid system initialisation process is discussed in terms of the key objectives and the technical implementation, illustrating the level of complexity underlying a simple high level requirement.