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Technical Paper

Facilitating Project-Based Learning Through Application of Established Pedagogical Methods in the SAE AutoDrive Challenge Student Design Competition

2024-04-09
2024-01-2075
The AutoDrive Challenge competition sponsored by General Motors and SAE gives undergraduate and graduate students an opportunity to get hands-on experience with autonomous vehicle technology and development as they work towards their degree. Michigan Technological University has participated in the AutoDrive Challenge since its inception in 2017 with students participating through MTU’s Robotic System Enterprise. The MathWorks Simulation Challenge has been a component of the competition since its second year, tasking students with the development of perception, control and testing algorithms using MathWorks software products. This paper presents the pedagogical approach graduate student mentors used to enable students to build their understanding of autonomous vehicle concepts using familiar tools. This approach gives undergraduate students a productive experience with these systems that they may not have encountered in coursework within their academic program.
Journal Article

Unstructured with a Point: Validation and Robustness Evaluation of Point-Cloud Based Path Planning

2021-04-06
2021-01-0251
Robust autonomous navigation in unstructured environments is an unsolved problem and critical to the operation of autonomous military and rescue ground vehicles. Two-dimensional path planners operating on occupancy grids or costs maps can produce infeasible paths when the operational area includes complex terrain. Recently, sample-based path planners that plan on LiDAR-acquired point-cloud maps have been proposed. These approaches require no discretization of the operational area and provide direct pose estimation by modeling vehicle and terrain interaction. In this paper, we show that direct sample-based path planning on point clouds is effective and robust in unstructured environments. Robustness is demonstrated by completing a system parameter sensitivity analysis of the system in an Unreal simulation environment and partnered with field validation.
Technical Paper

A Data-Driven Approach to Determine the Single Droplet Post-Impingement Pattern on a Dry Wall Using Statistical Machine Learning Classification Methods

2021-04-06
2021-01-0552
The study of spray-wall interaction is of great importance to understand the dynamics during fuel-surface impingement process in modern internal combustion engines. The identification of droplet post-impingement pattern (contact, transition, non-contact) and droplet characteristics can quantitatively provide an estimation of energy transfer for spray-wall interaction, thus further influencing air-fuel mixing and emissions under combusting conditions. Theoretical criteria of single droplet post-impingement pattern on a dry wall have been experimentally and numerically studied by many researchers to quantify the hydrodynamic droplet behaviors. However, apart from model fidelity, another issue is the scalability. A theoretical criterion developed from one case might not be well suited to another scenario. In this paper, a data-driven approach for single droplet-dry wall post-impingement pattern utilizing arithmetical machine learning classification methods is proposed and demonstrated.
Journal Article

Supervised Terrain Classification with Adaptive Unsupervised Terrain Assessment

2021-04-06
2021-01-0250
Off road navigation demands ground robots to traverse complex and often changing terrain. Classification and assessment of terrain can improve path planning strategies by reducing travel time and energy consumption. In this paper we introduce a terrain classification and assessment framework that relies on both exteroceptive and proprioceptive sensor modalities. The robot captures an image of the terrain it is about to traverse and records corresponding vibration data during traversal. These images are manually labelled and used to train a support vector machine (SVM) in an offline training phase. Images have been captured under different lighting conditions and across multiple locations to achieve diversity and robustness to the model. Acceleration data is used to calculate statistical features that capture the roughness of the terrain whereas angular velocities are used to calculate roll and pitch angles experienced by the robot.
Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Technical Paper

Effect of State of Charge Constraints on Fuel Economy and Battery Aging when Using the Equivalent Consumption Minimization Strategy

2018-04-03
2018-01-1002
Battery State of Charge (SOC) constraints are used to prevent the battery in Hybrid Electric Vehicles (HEVs) from over-charging or over-discharging. These constraints strongly influence the power-split of the HEV. This paper presents results on how Battery State of Charge (SOC) constraints effects Lithium ion battery aging and fuel economy when using the Equivalent Consumption Minimization Strategy (ECMS). The vehicle studied is the Honda Civic Hybrid. The battery used is A123 Systems’ ANR26650 battery cell. Vehicle simulation uses multiple combinations of highway and city drive cycles. For each combination of drive cycles, nine SOC constraints ranges are used. Battery aging is evaluated using a semi-empirical model combined with the accumulated Ah-throughput method which uses, as an input, the battery SOC trajectory from the vehicle simulations. The simulation results provide insight into how SOC constraints effect fuel economy as well as battery aging.
Technical Paper

Modeling Ignition and Premixed Combustion Including Flame Stretch Effects

2017-03-28
2017-01-0553
Objective of this work is the incorporation of the flame stretch effects in an Eulerian-Lagrangian model for premixed SI combustion in order to describe ignition and flame propagation under highly inhomogeneous flow conditions. To this end, effects of energy transfer from electrical circuit and turbulent flame propagation were fully decoupled. The first ones are taken into account by Lagrangian particles whose main purpose is to generate an initial burned field in the computational domain. Turbulent flame development is instead considered only in the Eulerian gas phase for a better description of the local flow effects. To improve the model predictive capabilities, flame stretch effects were introduced in the turbulent combustion model by using formulations coming from the asymptotic theory and recently verified by means of DNS studies. Experiments carried out at Michigan Tech University in a pressurized, constant-volume vessel were used to validate the proposed approach.
Journal Article

Measurement of Diesel Spray Formation and Combustion upon Different Nozzle Geometry using Hybrid Imaging Technique

2014-04-01
2014-01-1410
High pressure diesel sprays were visualized under vaporizing and combusting conditions in a constant-volume combustion vessel. Near-simultaneous visualization of vapor and liquid phase fuel distribution were acquired using a hybrid shadowgraph/Mie-scattering imaging setup. This imaging technique used two pulsed LED's operating in an alternative manner to provide proper light sources for both shadowgraph and Mie scattering. In addition, combustion cases under the same ambient conditions were visualized through high-speed combustion luminosity measurement. Two single-hole diesel injectors with same nozzle diameters (100μm) but different k-factors (k0 and k1.5) were tested in this study. Detailed analysis based on spray penetration rate curves, rate of injection measurements, combustion indicators and 1D model comparison have been performed.
Technical Paper

Schlieren and Mie Scattering Visualization for Single-Hole Diesel Injector under Vaporizing Conditions with Numerical Validation

2014-04-01
2014-01-1406
This paper reports an experimental and numerical investigation on the spatial and temporal liquid- and vapor-phase distributions of diesel fuel spray under engine-like conditions. The high pressure diesel spray was investigated in an optically-accessible constant volume combustion vessel for studying the influence of the k-factor (0 and 1.5) of a single-hole axial-disposed injector (0.100 mm diameter and 10 L/d ratio). Measurements were carried out by a high-speed imaging system capable of acquiring Mie-scattering and schlieren in a nearly simultaneous fashion mode using a high-speed camera and a pulsed-wave LED system. The time resolved pair of schlieren and Mie-scattering images identifies the instantaneous position of both the vapor and liquid phases of the fuel spray, respectively. The studies were performed at three injection pressures (70, 120, and 180 MPa), 23.9 kg/m3 ambient gas density, and 900 K gas temperature in the vessel.
Technical Paper

Influence of the Nozzle Geometry of a Diesel Single-Hole Injector on Liquid and Vapor Phase Distributions at Engine-Like Conditions

2013-09-08
2013-24-0038
The paper describes an experimental activity on the spatial and temporal liquid- and vapor-phase distributions of diesel fuel at engine-like conditions. The influence of the k-factor (0 and 1.5) of a single-hole axial-disposed injector (0.100 mm diameter and 10 L/d ratio) has been studied by spraying fuel in an optically-accessible constant-volume combustion vessel. A high-speed imaging system, capable of acquiring Mie-scattering and Schlieren images in a near simultaneous fashion mode along the same line of sight, has been developed at the Michigan Technological University using a high-speed camera and a pulsed-wave LED system. The time resolved pair of schlieren and Mie-scattering images identifies the instantaneous position of both the vapor and liquid phases of the fuel spray, respectively. The studies have been performed at three injection pressures (70, 120 and 180 MPa), 23.9 kg/m3 ambient gas density and 900 K gas temperature in the vessel.
Technical Paper

Investigation of Diesel Liquid Spray Penetration Fluctuations under Vaporizing Conditions

2012-04-16
2012-01-0455
Diesel combustion and emissions formation is largely spray and mixing controlled and hence understanding spray parameters, specifically vaporization, is key to determine the impact of fuel injector operation and nozzle design on combustion and emissions. In this study, an eight-hole common rail piezoelectric injector was tested in an optically accessible constant volume combustion vessel at charge gas conditions typical of full load boosted engine operation. Liquid penetration of the eight sprays was determined via processing of images acquired from Mie back scattering under vaporizing conditions by injecting into a charge gas at elevated temperature with 0% oxygen. Conditions investigated included a charge temperature sweep of 800 to 1300 K and injection pressure sweep of 1034 to 2000 bar at a constant charge density of 34.8 kg/m₃.
Technical Paper

Development of an In-Service Snowmobile Emission Test Procedure For the SAE Clean Snowmobile Challenge

2009-11-02
2009-01-2625
As concerns over air pollution continue to increase, all vehicles are subject to greater scrutiny for their emissions levels. Snowmobiles and other off-road recreational vehicles are now required to meet emissions regulations enacted by the United States Environmental Protection Agency (EPA). Currently these vehicles are certified using a stationary test procedure with the engine operating attached to a dynamometer and following a five-mode test cycle. The five modes range from idle to wide open throttle and are chosen to represent the typical operation regime of a vehicle. In addition, the EPA five-mode stationary emissions test has been traditionally used for scoring competition snowmobiles at the SAE Clean Snowmobile Challenge (CSC). For the 2009 CSC, in-service emission testing was added to the competition to score the teams on actual, in-use emissions during operation of their competition snowmobile operated on a controlled test course.
Journal Article

Realization of Ground Effects on Snowmobile Pass-by Noise Testing

2009-05-19
2009-01-2229
Noise concerns regarding snowmobiles have increased in the recent past. Current standards, such as SAE J192 are used as guidelines for government agencies and manufacturers to regulate noise emissions for all manufactured snowmobiles. Unfortunately, the test standards available today produce results with variability that is much higher than desired. The most significant contributor to the variation in noise measurements is the test surface. The test surfaces can either be snow or grass and affects the measurement in two very distinct ways: sound propagation from the source to the receiver and the operational behavior of the snowmobile. Data is presented for a known sound pressure speaker source and different snowmobiles on various test days and test surfaces. Relationships are shown between the behavior of the sound propagation and track interaction to the ground with the pass-by noise measurements.
Technical Paper

Determination of Source Contribution in Snowmobile Pass-by Noise Testing

2009-05-19
2009-01-2228
As noise concerns for snowmobiles become of greater interest for governing bodies, standards such as SAE J192 are implemented for regulation. Specific to this pass-by noise standard, and unlike many other pass-by tests, multiple non-standardized test surfaces are allowed to be used. Manufacturers must understand how the machines behave during these tests to know how to best improve the measured noise levels. Data is presented that identifies the contributions of different sources for different snowmobiles on various test surface conditions. Adaptive resampling for Doppler removal, frequency response functions and order tracking methods are implemented in order to best understand what components affect the overall measurement during the pass-by noise test.
Technical Paper

Sound Quality Jury Analysis versus Sound Pressure Measurement in Snowmobiles

2009-05-19
2009-01-2231
Restrictions on noise and gaseous emissions of snowmobiles have been a topic of much attention for the past decade. Concerns with snowmobiles in our national parks and with private land owners have resulted in new park legislations as well as legal disputes regarding recreational vehicle rights-of-way. The most widely used standard for snowmobile testing is SAE J192 Exterior Sound Level for Snowmobiles, SAE Recommended Practice. This is a wide-open throttle test with sound level meters 50 feet on either side of the snowmobile. The sound pressure cannot exceed a certain level for the snowmobile to pass. Perceived noise also plays an important role in the objections to snowmobiles. This paper considers the role of Sound Quality methods, specifically Jury Analysis, in understanding the difference between objective noise analysis and subjective noise preferences; also considering the underlying snowmobile attributes that control snowmobile noise.
Technical Paper

Wood-to-Wheels: A Multidisciplinary Research Initiative in Sustainable Transportation Utilizing Fuels and Co-Products from Forest Resources

2008-10-20
2008-21-0026
Michigan Technological University has established a broad-based university-wide research initiative, termed Wood-to-Wheels (W2W), to develop and evaluate improved technologies for growing, harvesting, converting, and using woody biomass in renewable transportation fuel applications. The W2W program bridges the entire biomass development-production-consumption life cycle with research in areas including forest resources, bioprocessing, engine/vehicle systems, and sustainable decisions. The W2W chain establishes a closed cycle of carbon between the atmosphere, woody biomass, fuels, and vehicular systems that can reduce the accumulation of CO2 in the atmosphere. This paper will summarize the activities associated with the Wood-to-Wheels initiative and describe challenges and the potential benefits that are achievable.
Technical Paper

Refining Vibration Quality - A Study Characterizing Vehicle/Operator Interface Vibration on Snowmobiles and ATVs

2007-05-15
2007-01-2389
Sensory jury testing was utilized to characterize vibration levels perceived by the operator, with respect to levels measured using instrumentation, in order to develop a tool for the evaluation of vibration at the operator interfaces. Details of the jury testing and jury data processing method are highlighted as well as the refinement of vibration characterization for a specific application. The vibration at user interface locations of both snowmobiles and ATVs was measured along with subjective feedback from a panel of jurists. Statistical analysis was performed on the jury data to provide both a qualitative and quantitative number to represent the opinion of the jury. Correlations were developed between the measured levels of vibration and the opinions of the jury. Finally, a set of correlation functions suitable for design predictions was developed.
Technical Paper

Enhancement of Engineering Education through University Competition-Based Events

2006-11-13
2006-32-0049
Engineering education at the University level is enhanced by competition-based projects. The SAE Clean Snowmobile Challenge is a prime example of how competition-based engineering education benefits the small engines industry and improves the engineering talent pool of the nation in general. For the past several decades, SAE has encouraged young engineers to compete in designing off road vehicles (Baja SAE ®), small race cars (Formula SAE ®), remote control airplanes (Aero Design ®), high mileage vehicles (Supermileage ®) and robots (Walking Robot ®). Now a new competition, the SAE Clean Snowmobile Challenge ™ (CSC), based on designing a cleaner and quieter snowmobile has led to a new path for young engineers to explore the challenges of designing engines that emit less pollution and noise. The paper will summarize the results of the most recent Clean Snowmobile Challenge 2006 and document the successes of the past seven years of the Challenge.
Technical Paper

SAE Clean Snowmobile Challenge 2003 Summary of Results

2005-10-24
2005-01-3683
The Environmental Protection Agency (EPA) has published new emissions standards for snowmobiles, Federal Register 40 CFR, “Control of Emissions from Non-road Large Spark Ignition Engines and Recreational Engines (Marine and Land Based)”; Final Rule, Volume 67., No.217, November 8, 2002. These rules require a phase in of lower snowmobile emissions over the period of 2006 to 2012. In addition, the International Snowmobile Manufacturers' Association (ISMA) is developing new pass-by noise standards to replace the current wide-open throttle noise standard SAE J - 192 and J 1161. These new requirements set the stage for improvements in snowmobiles and form the basis for the Society of Automotive Engineers (SAE) Clean Snowmobile Challenge (CSC). SAE and Michigan Technological University (MTU) worked together, along with many other volunteers, to continue the SAE CSC, moving it from its original venue in Wyoming to Michigan.
Technical Paper

Clean Snowmobile Challenge-What have we learned?

2005-10-24
2005-01-3682
The Society of Automotive Engineers' (SAE) Clean Snowmobile Challenge (CSC) 2005 was hosted by Michigan Technological University (MTU) in Houghton, Michigan during the week of March 14, 2005. The events were held at the Keweenaw Research Center (KRC), a research arm of MTU. With energy prices on the rise and pollution regulations tightening, efficient and clean modes of transportation are becoming more important. The emissions, noise, and fuel economy events are all significant portions of this year's competition. MTU has hosted the Clean Snowmobile Challenge for the past three years, during which there have been numerous modifications to the events and logistics of the competition to make the experience as beneficial as possible. This paper looks at not only the results from the 2005 competition, but also discusses trends and common design strategies that the winning teams from each year possess.
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