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Due to the lack of biofidelity seen in GHBMC M50-O in rear-facing impact simulations involving interaction with the seat back in an OEM seat, it is important to explore how the boundary conditions might be affecting the biofidelity and potentially formulate methods to improve biofidelity of different occupant models in the future while also maintaining seat validity. This study investigated the influence of one such boundary condition, which is the seat back foam material properties, on the thorax and pelvis kinematics and injury outcomes of the GHBMC 50th M50-O model in a high-speed rear-facing frontal impact scenario, which involves severe occupant loading of the seat back. Two different seat back foam materials were used – a stiff foam with high densification and a soft foam with low densification. The peak magnitudes of the T-spine resultant accelerations of the GHBMC M50-O increased with the use of soft foam as compared to stiff foam.

Testing vision-based advanced driver assistance systems (ADAS) in a Camera-in-the-Loop (CiL) bench setup, where external visual inputs are used to stimulate the system, provides an opportunity to experiment with a wide variety of test scenarios, different types of vehicle actors, vulnerable road users, and weather conditions that may be difficult to replicate in the real world. In addition, once the CiL bench is setup and operating, experiments can be performed in less time when compared to track testing alternatives. In order to better quantify normal operating zones, track testing results were used to identify behavior corridors via a statistical methodology. After determining normal operational variability via track testing of baseline stationary surrogate vehicle and pedestrian scenarios, these operating zones were applied to screen-based testing in a CiL test setup to determine particularly challenging scenarios which might benefit from replication in a track testing environment.

1 Autonomous Driving Systems (ADS) are developing rapidly. As vehicle technology advances to SAE level 3 and above (L4, L5), there is a need to maximize and verify safety and operational benefits. As a result, maintenance of these ADS systems is essential which includes scheduled, condition-based, risk-based, and predictive maintenance. A lot of techniques and methods have been developed and are being used in the maintenance of conventional vehicles as well as other industries, but ADS is new technology and several of these maintenance types are still being developed as well as adapted for ADS. In this work, we are presenting a systematic literature review of the “State of the Art” knowledge for the maintenance of a fleet of ADS which includes fault diagnostics, prognostics, predictive maintenance, and preventive maintenance.

In order to validate the operation of advanced driver assistance systems (ADAS), tests must be performed that assess the performance of the system in response to different scenarios. Some of these systems are designed for crash-imminent situations, and safely testing them requires large stretches of controlled pavement, expensive surrogate targets, and a fully functional vehicle. As a possible more-manageable alternative to testing the full vehicle in these situations, this study sought to explore whether these systems could be isolated, and tests could be performed on a bench via a hardware-in-the-loop methodology. For camera systems, these benches are called Camera-in-the-Loop (CiL) systems and involve presenting visual stimuli to the device via an external input.

In the last decade, the accelerated advancements in manufacturing techniques and material science enabled the automotive industry to manufacture commercial vehicles at more affordable rates. This, however, brought about roadways having to accommodate an ever-increasing number of vehicles every day. However, some roadways, during specific hours of the day, had already been on the brink of reaching their capacity to withstand the number of vehicles travelling on them. Hence, overcrowded roadways create slow traffic, and sometimes, bottlenecks. In this paper, a Dynamic Speed Harmonization (DSH) algorithm that regulates the speed of a vehicle to prevent it from being affected by bottlenecks has been presented. First, co-simulations were run between MATLAB Simulink and CarSim to test different deceleration profiles.

Testing any new safety technology of Autonomous Vehicles (AV) and Advanced Driver Assistance Systems (ADAS) requires simulation-based validation and verification. The specific scenarios used for testing, outline incidences of accidents or near-miss events. In order to simulate these scenarios, specific values for all the above parameters are required including the ego vehicle model. The ‘criticality’ of a scenario is defined in terms of the difficulty level of the safety maneuver. A scenario could be over-critical, critical, or under-critical. In over-critical scenarios, it is impossible to avoid a crash whereas, for under-critical scenarios, no action may be required to avoid a crash. The criticality of the scenario depends on various parameters e.g. speeds, distances, road/tire parameters, etc. In this paper, we propose a definition of criticality metric and identify the parameters such that a scenario becomes critical.

A single-vehicle crash involving an SUV led to the study of the failure of the anti-sway bar linkage and tire pressure and their relative effects on the handling characteristics of the vehicle. The SUV, having been involved in a rollover, was found with the anti-sway bar drop link disconnected from the suspension lower A-arm assembly. Also, after the crash, the tire pressure in the front tires on the subject vehicle was measured to be above the value specified by the SUV manufacturer; however, the pressure for one of the rear tires was measured to be roughly half of the SUV manufacturer’s recommended pressure. The other rear tire was deflated. The testing described herein addresses the question of what effects the anti-sway bar drop link disconnection or reduced rear axle tire pressure would have on the SUV’s pre-accident handling and driveability.

The objective is to determine whether responses and injury risks for pediatric occupants in child restraint systems (CRS) are affected by vehicle seat cushion stiffness and fore/aft cushion length. Eighteen sled tests were conducted using the Federal Motor Vehicles Safety Standard (FMVSS) 213 frontal pulse (48 km/h). Seats from a recent model year vehicle were customized by the manufacturer with three different levels of cushion stiffness: compliant, mid-range, and stiff. Each stiffness level was quantified using ASTM D 3574-08 and all were within the realistic range of modern production seats. The usable length of each seat cushion was manipulated using foam spacers provided by the manufacturer. Two different seat lengths were examined: short (34.0 cm) and long (43.5 cm).

Low speed autonomous shuttles emulating SAE Level L4 automated driving using human driver assisted autonomy have been operating in geo-fenced areas in several cities in the US and the rest of the world. These autonomous vehicles (AV) are operated by small to mid-sized technology companies that do not have the resources of automotive OEMs for carrying out exhaustive, comprehensive testing of their AV technology solutions before public road deployment. Due to the low speed of operation and hence not operating on roads containing highways, the base vehicles of these AV shuttles are not required to go through rigorous certification tests. The way these vehicles’ driver assisted AV technology is tested and allowed for public road deployment is continuously evolving but is not standardized and shows differences between the different states where these vehicles operate.

This paper and the associated lecture present an overview of technology trends and of market and business opportunities created by technology, as well as of the challenges posed by environmental and economic considerations. Commercial vehicles are one of the engines of our economy. Moving goods and people efficiently and economically is a key to continued industrial development and to strong employment. Trucks are responsible for nearly 70% of the movement of goods in the USA (by value) and represent approximately 300 billion of the 3.21 trillion annual vehicle miles travelled by all vehicles in the USA while public transit enables mobility and access to jobs for millions of people, with over 10 billion trips annually in the USA creating and sustaining employment opportunities.

As vehicle emissions regulations become increasingly stringent, there is a growing need to accurately model aftertreatment systems to aid in the development of ultra-low NOx vehicles. Common solutions to this problem include the development of complex chemical models or expansive neural networks. This paper aims to present the development process of a simpler Selective Catalytic Reduction (SCR) conversion efficiency Simulink model for the purposes of modeling tail pipe NOx emission levels based on various inputs, temperature shifts and SCR locations, arrangements and/or sizes in the system. The main objective is to utilize this model to predict tail pipe NOx emissions of the EPA Federal Test Procedures for heavy-duty vehicles. The model presented within is focused exclusively on heavy-duty application compression ignition engines and their corresponding aftertreatment setups.

A machine has been developed to measure the complete inertia matrix; mass, center of gravity (CG) location, and all moments and products of inertia. Among other things these quantities are useful in studying engine vibrations, calculation of the torque roll axis, and in the placement of engine mounts. While the machine was developed primarily for engines it can be used for other objects of similar size and weight, and even smaller objects such as tires and wheels/rims. A key feature of the device is that the object, once placed on the test table, is never reoriented during the test cycle. This reduces the testing time to an hour or less, with the setup time being a few minutes to a few hours depending on the complexity of the shape of the object. Other inertia test methods can require up to five reorientations, separate CG measurement, and up to several days for a complete test.

Edge fracture is a common problem when forming advanced high strength steels (AHSS). A particular case of edge fracture occurs during a collar forming/hole extrusion process, which is widely used in the sheet metal forming industry. This study attempts to relate the edge stretchability in collar forming to the strain hardening along the pierced edge; thus, Finite Element (FE) simulations can be used to reduce the number of experiments required to improve cutting settings for a given material and thickness. Using a complex-phase steel, CP-W 800 with thickness of 4.0 mm, a single-stage piercing operation is compared with a two-stage piercing operation, so called shaving, in terms of strains along the pierced edge, calculated by FE simulation. Results indicated that strains were reduced along the pierced edge by shaving.

Automobile manufacturers are reducing the weight of their vehicles in order to meet strict fuel economy legislation. To achieve this goal, a combination of different materials such as steel, aluminum and carbon fiber composites are being considered for use in vehicle bodies. The ability to join these different materials is an ongoing challenge and an area of research for automobile manufacturers. Multiridged fasteners are a viable option for this type of multi-material joining. Commercial systems exist and are being used in the industry, however, new ridged nail designs offer the potential for improvement in several areas. The goal of this paper is to prototype and test a safer flat-end fastener whilst not compromising on strength characteristics, to prevent injury to factory workers. The nails were prototyped using existing RIVTAC® nails.

Many smart cities and car manufacturers have been investing in Vehicle to Infrastructure (V2I) applications by integrating the Dedicated Short-Range Communication (DSRC) technology to improve the fuel economy, safety, and ride comfort for the end users. For example, Columbus, OH, USA is placing DSRC Road Side Units (RSU) to the traffic lights which will publish traffic light Signal Phase and Timing (SPaT) information. With DSRC On Board Unit (OBU) equipped vehicles, people will start benefiting from this technology. In this paper, to accelerate the V2I application development for Connected and Autonomous Vehicles (CAV), a Hardware in the Loop (HIL) simulator with DSRC RSU and OBU is presented. The developed HIL simulator environment is employed to implement, develop and evaluate V2I connected vehicle applications in a fast, safe and cost-effective manner.

Road Departure Mitigation System (RDMS) is a new feature in vehicle active safety systems. It may not rely only on the lane marking for road edge detection, but other roadside objects This paper discusses the radar aspect of the RDMS testing on roads with grass road edges. Since the grass color may be different at different test sites and in different seasons, testing of RDMS with real grass road edge has the repeatability issue over time and locations. A solution is to develop surrogate grass that has the same characteristics of the representative real grass. Radar can be used in RDMS to identify road edges. The surrogate grass should be similar to representative real grass in color, LIDAR characteristics, and Radar characteristics. This paper provides the 24 GHz and 77 GHz radar characteristic specifications of surrogate grass.

Sled testing procedures should reflect a rigorous level of repeatability across trials and reproducibility across testing facilities. Currently, different testing facilities use various methods to set the harness tension for child restraint system (CRS) sled tests. The objective of this study is to identify which harness tightening procedure(s) produce tensions within a reasonable target range while showing adequate reproducibility, repeatability, and ease-of-use. Five harness tightening procedures were selected: A) FMVSS 213 procedure, B) a 3-prong tension gauge, C) ECE R44/R129 procedure, D) two finger method, and E) pinch test. Two CRS models were instrumented with a tension load cell in the harness system. Seven sled room operators were recruited to perform each of the five harness tightening procedures for ten repetitions apiece on both instrumented CRS using a Hybrid III 3-year-old.

This paper presents development of a multi-scale material model for a 980 MPa grade transformation induced plasticity (TRIP) steel, subject to a two-step quenching and partitioning heat treatment (QP980), based on integrated computational materials engineering principles (ICME Model). The model combines micro-scale material properties defined by the crystal plasticity theory with the macro-scale mechanical properties, such as flow curves under different loading paths. For an initial microstructure the flow curves of each of the constituent phases (ferrite, austenite, martensite) are computed based on the crystal plasticity theory and the crystal orientation distribution function. Phase properties are then used as an input to a state variable model that computes macro-scale flow curves while accounting for hardening caused by austenite transformation into martensite under different straining paths.

Characterization of the plastic and ductile fracture behavior of a ferrous casting commonly used for the steering knuckle of an automotive suspension system is presented in this work. Ductile fracture testing for various coupon geometries was conducted to simulate a wide range of stress states. Failure data for the higher stress triaxiality were obtained from tension tests conducted on thin flat specimens, wide flat specimens and axisymmetric specimens with varying notch radii. The data for the lower triaxiality were generated from thin-walled tube specimens subjected to torsional loading and compression tests on cylindrical specimens. The failure envelopes for the material were developed utilizing the test data and finite element (FE) simulations of the corresponding test specimens. Experiments provided the load-displacement response and the location of fracture initiation.

To improve torque management algorithms for drivability, the powertrain controller must be able to compensate for the nonlinear dynamics of the driveline. In particular, the presence of backlash in the transmission and drive shafts excites sharp torque fluctuations during tip-in or tip-out transients, leading to a deterioration of the vehicle drivability and NVH. This paper proposes a model-based estimator that predicts the wheel torque in an automotive drivetrain, accounting for the effects of backlash and drive shaft flexibility. The starting point of this work is a control-oriented model of the transmission and vehicle drivetrain dynamics that predicts the wheel torque during tip-in and tip-out transients at fixed gear. The estimator is based upon a switching structure that combines a Kalman Filter and an open-loop prediction based on the developed model.