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Technical Paper

An Examination of Sensing Skins with Tailored Conductivity Distributions for Enhanced 2-D Surface Temperature Measurements Using Electrical Impedance Tomography (EIT)

2023-10-31
2023-01-1680
For 2D surface temperature monitoring applications, a variant of Electrical Impedance Tomography (EIT) was evaluated computationally in this study. Literature examples of poor sensor performance in the center of the 2D domains away from the side electrodes motivated these efforts which seek to overcome some of the previously noted shortcomings. In particular, the use of ‘sensing skins’ with novel tailored baseline conductivities was examined using the EIDORS package for EIT. It was found that the best approach for detecting a temperature hot spot depends on several factors such as the current injection (stimulation) patterns, the measurement patterns, and the reconstruction algorithms. For well-performing combinations of these factors, customized baseline conductivities were assessed and compared to the baseline uniform conductivity.
Technical Paper

Analysis and Testing of Optimal Power Control Strategy for NASA Moon Base Interconnected DC Microgrid System

2023-09-05
2023-01-1508
As a part of NASA’s efforts in space, options are being examined for an Artemis moon base project to be deployed. This project requires a system of interconnected, but separate, DC microgrids for habitation, mining, and fuel processing. This in-place use of power resources is called in-situ resource utilization (ISRU). These microgrids are to be separated by 9-12 km and each contains a photovoltaic (PV) source, energy storage systems (ESS), and a variety of loads, separated by level of criticality in operation. The separate microgrids need to be able to transfer power between themselves in cases where there are generation shortfall, faults, or other failures in order to keep more critical loads running and ensure safety of personnel and the success of mission goals. In this work, a 2 grid microgrid system is analyzed involving a habitation unit and a mining unit separated by a tie line.
Journal Article

Optical Investigation of Mixture Formation in a Hydrogen-Fueled Heavy-Duty Engine with Direct-Injection

2023-04-11
2023-01-0240
Mixture formation in a hydrogen-fueled heavy-duty engine with direct injection and a nearly-quiescent top-hat combustion chamber was investigated using laser-induced fluorescence imaging, with 1,4-difluorobenzene serving as a fluorescent tracer seeded into hydrogen. The engine was motored at 1200 rpm, 1.0 bar intake pressure, and 335 K intake temperature. An outward opening medium-pressure hollow-cone injector was operated at two different injection pressures and five different injection timings from early injection during the intake stroke to late injection towards the end of compression stroke. Fuel fumigation upstream of the intake provided a well-mixed reference case for image calibration. This paper presents the evolution of in-cylinder equivalence ratio distribution evaluated during the injection event itself for the cylinder-axis plane and during the compression stroke at different positions of the light sheet within the swirl plane.
Journal Article

Experimental and Computational Investigation of Subcritical Near-Nozzle Spray Structure and Primary Atomization in the Engine Combustion Network Spray D

2018-04-03
2018-01-0277
In order to improve understanding of the primary atomization process for diesel-like sprays, a collaborative experimental and computational study was focused on the near-nozzle spray structure for the Engine Combustion Network (ECN) Spray D single-hole injector. These results were presented at the 5th Workshop of the ECN in Detroit, Michigan. Application of x-ray diagnostics to the Spray D standard cold condition enabled quantification of distributions of mass, phase interfacial area, and droplet size in the near-nozzle region from 0.1 to 14 mm from the nozzle exit. Using these data, several modeling frameworks, from Lagrangian-Eulerian to Eulerian-Eulerian and from Reynolds-Averaged Navier-Stokes (RANS) to Direct Numerical Simulation (DNS), were assessed in their ability to capture and explain experimentally observed spray details. Due to its computational efficiency, the Lagrangian-Eulerian approach was able to provide spray predictions across a broad range of conditions.
Technical Paper

Refining Measurement Uncertainties in HCCI/LTGC Engine Experiments

2018-04-03
2018-01-1248
This study presents estimates for measurement uncertainties for a Homogenous Charge Compression Ignition (HCCI)/Low-Temperature Gasoline Combustion (LTGC) engine testing facility. A previously presented framework for quantifying those uncertainties developed uncertainty estimates based on the transducers manufacturers’ published tolerances. The present work utilizes the framework with improved uncertainty estimates in order to more accurately represent the actual uncertainties of the data acquired in the HCCI/LTGC laboratory, which ultimately results in a reduction in the uncertainty from 30 to less than 1 kPa during the intake and exhaust strokes. Details of laboratory calibration techniques and commissioning runs are used to constrain the sensitivities of the transducers relative to manufacturer supplied values.
Technical Paper

Development of the HyStEP Device

2016-04-05
2016-01-1190
With the introduction of more fuel cell electric vehicles (FCEVs) on U.S. roadways, especially in California, the need for available hydrogen refueling stations is growing. While funding from the California Energy Commission is helping to solve this problem, solutions need to be developed and implemented to help reduce the time to commission a hydrogen station. The current practice of hydrogen station acceptance can take months because each vehicle manufacturer conducts their own testing and evaluation. This process is not practical or sufficient to support the timely development of a hydrogen fueling station network. To address this issue, as part of the Hydrogen Fueling Infrastructure Research and Station Technology (H2FIRST) Project Sandia National Laboratories and the National Renewable Energy Laboratory along with a team of stakeholders and contractor Powertech Labs has developed the Hydrogen Station Equipment Performance (HyStEP) Device.
Journal Article

Comparison of Near-Field Structure and Growth of a Diesel Spray Using Light-Based Optical Microscopy and X-Ray Radiography

2014-04-01
2014-01-1412
A full understanding and characterization of the near-field of diesel sprays is daunting because the dense spray region inhibits most diagnostics. While x-ray diagnostics permit quantification of fuel mass along a line of sight, most laboratories necessarily use simple lighting to characterize the spray spreading angle, using it as an input for CFD modeling, for example. Questions arise as to what is meant by the “boundary” of the spray since liquid fuel concentration is not easily quantified in optical imaging. In this study we seek to establish a relationship between spray boundary obtained via optical diffused backlighting and the fuel concentration derived from tomographic reconstruction of x-ray radiography. Measurements are repeated in different facilities at the same specified operating conditions on the “Spray A” fuel injector of the Engine Combustion Network, which has a nozzle diameter of 90 μm.
Journal Article

Pilot Injection Ignition Properties Under Low-Temperature, Dilute In-Cylinder Conditions

2013-10-14
2013-01-2531
Measurements of ignition behavior, homogeneous reactor simulations employing detailed kinetics, and quantitative in-cylinder imaging of fuel-air distributions are used to delineate the impact of temperature, dilution, pilot injection mass, and injection pressure on the pilot ignition process. For dilute, low-temperature conditions characterized by a lengthy ignition delay, pilot ignition is impeded by the formation of excessively lean mixture. Under these conditions, smaller pilot mass or higher injection pressures further lengthen the pilot ignition delay. Similarly, excessively rich mixtures formed under relatively short ignition delay conditions typical of conventional diesel combustion will also prolong the ignition delay. In this latter case, smaller pilot mass or higher injection pressures will shorten the ignition delay. The minimum charge temperature required to effect a robust pilot ignition event is strongly dependent on charge O2 concentration.
Technical Paper

Transient Rate of Injection Effects on Spray Development

2013-09-08
2013-24-0001
Transients in the rate of injection (ROI) with respect to time are ever-present in direct-injection engines, even with common-rail fueling. The shape of the injection ramp-up and ramp-down affects spray penetration and mixing, particularly with multiple-injection schedules currently in practice. Ultimately, the accuracy of CFD model predictions used to optimize the combustion process depends upon the accuracy of the ROI utilized as fuel input boundary conditions. But experimental difficulties in the measurement of ROI, as well as real-world affects that change the ROI from the bench to the engine, add uncertainty that may be mistaken for weaknesses in spray modeling instead of errors in boundary conditions. In this work we use detailed, time-resolved measurements of penetration at the Spray A conditions of the Engine Combustion Network to rigorously guide the necessary ROI shape required to match penetration in jet models that allow variable rate of injection.
Journal Article

The Future Adoption and Benefit of Electric Vehicles: A Parametric Assessment

2013-04-08
2013-01-0502
We present a parametric analysis of electric vehicle (EV) adoption rates and the corresponding contribution to greenhouse gas (GHG) reduction in the US light-duty vehicle (LDV) fleet through 2050. The analysis is performed with a system dynamics based model of the supply-demand interactions among the fleet, its fuels, and the corresponding primary energy sources. The differentiating feature of the model is the ability to conduct global sensitivity and parametric trade-space analyses. We find that many factors impact the adoption rates of EVs. These include, in particular, policy initiatives that encourage consumers to consider lifetime ownership costs, the price of oil, battery performance, as well as the pace of technological development for all powertrains (conventional internal combustion engines included). Widespread EV adoption can have noticeable impact on petroleum consumption and GHG emissions by the LDV fleet.
Journal Article

A Comparison of Methods for Representing and Aggregating Uncertainties Involving Sparsely Sampled Random Variables - More Results

2013-04-08
2013-01-0946
This paper discusses the treatment of uncertainties corresponding to relatively few samples of random-variable quantities. The importance of this topic extends beyond experimental data uncertainty to situations involving uncertainty in model calibration, validation, and prediction. With very sparse samples it is not practical to have a goal of accurately estimating the underlying variability distribution (probability density function, PDF). Rather, a pragmatic goal is that the uncertainty representation should be conservative so as to bound a desired percentage of the actual PDF, say 95% included probability, with reasonable reliability. A second, opposing objective is that the representation not be overly conservative; that it minimally over-estimate the random-variable range corresponding to the desired percentage of the actual PDF. The presence of the two opposing objectives makes the sparse-data uncertainty representation problem an interesting and difficult one.
Journal Article

Equivalence Ratio Distributions in a Light-Duty Diesel Engine Operating under Partially Premixed Conditions

2012-04-16
2012-01-0692
The performance of Partially Premixed Compression Ignition (PPCI) combustion relies heavily on the proper mixing between the injected fuel and the in-cylinder gas mixture. In fact, the mixture distribution has direct control over the engine-out emissions as well as the rate of heat release during combustion. The current study focuses on investigating the pre-combustion equivalence ratio distribution in a light-duty diesel engine operating at a low-load (3 bar IMEP), highly dilute (10% O₂), slightly boosted (P ⁿ = 1.5 bar) PPCI condition. A tracer-based planar laser-induced fluorescence (PLIF) technique was used to acquire two-dimensional equivalence ratio measurements in an optically accessible diesel engine that has a production-like combustion chamber geometry including a re-entrant piston bowl.
Journal Article

Comparison of Quantitative In-Cylinder Equivalence Ratio Measurements with CFD Predictions for a Light Duty Low Temperature Combustion Diesel Engine

2012-04-16
2012-01-0143
In a recent experimental study the in-cylinder spatial distribution of mixture equivalence ratio was quantified under non-combusting conditions by planar laser-induced fluorescence (PLIF) of a fuel tracer (toluene). The measurements were made in a single-cylinder, direct-injection, light-duty diesel engine at conditions matched to an early-injection low-temperature combustion mode. A fuel amount corresponding to a low load (3.0 bar indicated mean effective pressure) operating condition was introduced with a single injection at -23.6° ATDC. The data were acquired during the mixture preparation period from near the start of injection (-22.5° ATDC) until the crank angle where the start of high-temperature heat release normally occurs (-5° ATDC). In the present study the measured in-cylinder images are compared with a fully resolved three-dimensional CFD model, namely KIVA3V-RANS simulations.
Journal Article

Measurement of Equivalence Ratio in a Light-Duty Low Temperature Combustion Diesel Engine by Planar Laser Induced Fluorescence of a Fuel Tracer

2011-09-11
2011-24-0064
The spatial distribution of the mixture equivalence ratio within the squish volume is quantified under non-combusting conditions by planar laser-induced fluorescence (PLIF) of a fuel tracer (toluene). The measurements were made in a single-cylinder, direct-injection, light-duty diesel engine at conditions matched to an early-injection low temperature combustion mode. A fuel amount corresponding to a low load (3.0 bar indicated mean effective pressure) operating condition was introduced with a single injection. Data were acquired during the mixture preparation period from near the start of injection (-22.5° aTDC) until the crank angle where the start of high-temperature heat release normally occurs (-5° aTDC). Despite the opposing squish flow, the fuel jets penetrate through the squish region to the cylinder bore. Although rapid mixing is observed in the head of each jet, rich regions remain at the head at the start of high-temperature heat release.
Journal Article

PLIF Measurements of Thermal Stratification in an HCCI Engine under Fired Operation

2011-04-12
2011-01-1291
Tracer-based PLIF temperature diagnostics have been used to study the distribution and evolution of naturally occurring thermal stratification (TS) in an HCCI engine under fired and motored operation. PLIF measurements, performed with two excitation wavelengths (277, 308 nm) and 3-pentanone as a tracer, allowed investigation of TS development under relevant fired conditions. Two-line PLIF measurements of temperature and composition were first performed to track the mixing of the fresh charge and hot residuals during intake and early compression strokes. Results showed that mixing occurs rapidly with no measureable mixture stratification remaining by early compression (220°CA aTDC), confirming that the residual mixing is not a leading cause of thermal stratification for low-residual (4-6%) engines with conventional valve timing.
Journal Article

Influence of the In-Cylinder Flow Field (Tumble) on the Fuel Distribution in a DI Hydrogen Engine Using a Single-Hole Injector

2010-04-12
2010-01-0579
This paper examines the interaction of bulk flow and jet-induced fuel convection in an optically accessible hydrogen-fueled engine with direct injection. Planar laser-induced fluorescence (PLIF) of gaseous acetone as a fuel tracer was performed to obtain quantitative images of the hydrogen mole-fraction in the operating engine. With the engine motored, fuel was injected into inert bulk gas from a centrally located injector during the compression stroke. The injector had a single-hole nozzle with the jet angled at 50 degrees with respect to the vertical injector axis. Two parameters were varied in the experiments, injector orientation and tumble intensity, and for each of these, the injection timing was varied. Image series of the mean fuel mole-fraction between injection and near-TDC crank angles capture the mixture-formation process for each configuration and injection timing.
Journal Article

An Optical Study of Mixture Preparation in a Hydrogen-fueled Engine with Direct Injection Using Different Nozzle Designs

2009-11-02
2009-01-2682
Mixture formation in an optically accessible hydrogen-fueled engine was investigated using Planar Laser-Induced Fluorescence (PLIF) of acetone as a fuel tracer. The engine was motored and fueled by direct high-pressure injection. This paper presents the evolution of the spatial distribution of the ensemble-mean equivalence ratio for six different combinations of nozzle design and injector geometry, each for three different injection timings after intake-valve closure. Asymmetric single-hole and 5-hole nozzles as well as symmetric 6-hole and 13-hole nozzles were used. For early injection, the low in-cylinder pressure and density allow the jet to preserve its momentum long enough to undergo extensive jet-wall and (for multi-hole nozzles) jet-jet interaction, but the final mixture is fairly homogeneous. Intermediately timed injection yields inhomogeneous mixtures with surprisingly similar features observed for all multi-hole injectors.
Journal Article

Sources of UHC Emissions from a Light-Duty Diesel Engine Operating in a Partially Premixed Combustion Regime

2009-04-20
2009-01-1446
Sources of unburned hydrocarbon (UHC) emissions are examined for a highly dilute (10% oxygen concentration), moderately boosted (1.5 bar), low load (3.0 bar IMEP) operating condition in a single-cylinder, light-duty, optically accessible diesel engine undergoing partially-premixed low-temperature combustion (LTC). The evolution of the in-cylinder spatial distribution of UHC is observed throughout the combustion event through measurement of liquid fuel distributions via elastic light scattering, vapor and liquid fuel distributions via laser-induced fluorescence, and velocity fields via particle image velocimetry (PIV). The measurements are complemented by and contrasted with the predictions of multi-dimensional simulations employing a realistic, though reduced, chemical mechanism to describe the combustion process.
Journal Article

Thermal Response and Flammability of Li-Ion Cells for HEV and PHEV Applications

2008-04-14
2008-01-0400
Lithium-Ion batteries are being considered as a high-energy density replacement for Nickel Metal Hydride (NiMH) batteries in Hybrid Electric Vehicles (HEVs) and in the new Plug-In Hybrids (PHEVs). Although these cells can result in significant reduction in weight and volume, they have several safety related issues that still need to be addressed. We report here on the thermal response of Li-ion cells specifically assembled in our laboratory to test new materials, electrolytes and additives. Improvements in the thermal abuse tolerance of cells will be presented and discussed in terms of the need for overall battery system safety.
Journal Article

The Impact of a Non-Linear Turbulent Stress Relationship on Simulations of Flow and Combustion in an HSDI Diesel Engine

2008-04-14
2008-01-1363
In-cylinder flow and combustion processes simulated with the standard k-ε turbulence model and with an alternative model-employing a non-linear, quadratic equation for the turbulent stresses-are contrasted for both motored and fired engine operation at two loads. For motored operation, the differences observed in the predictions of mean flow development are small and do not emerge until expansion. Larger differences are found in the spatial distribution and magnitude of turbulent kinetic energy. The non-linear model generally predicts lower energy levels and larger turbulent time scales. With fuel injection and combustion, significant differences in flow structure and in the spatial distribution of soot are predicted by the two models. The models also predict considerably different combustion efficiencies and NOx emissions.
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