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Significant amount of energy is lost in frequent braking, automatic transmission and engine idling for a conventional engine powered passenger car while driving in cities. In this paper, a mild hybrid vehicle drive train has been introduced. It uses a small electric motor with floating stator, called TRANSMOTOR and small and a battery pack. The transmotor functions as a generator, engine starter, frictionless clutch (electric torque coupler), regenerative braking and propelling. The mild hybrid drive train can effectively reduce the urban-driving fuel consumption by regenerative braking, eliminate of energy losses in conventional automatic transmission and engine idling. The drive train can use low voltage system (42V for example), due to the low electric power rating, and is more similar to conventional drive train than full hybrid vehicle. Therefore, less effort is needed to evolve it from conventional vehicles.

In this paper, a mild hybrid drive train has been proposed. A small electric motor with low rated voltage (42 V) is used to (1) propel the vehicle at low speed, (2) replace the fluid-coupled torque converter and (3) realize regenerative braking. With proper design and control, the fuel economy in urban driving can be significantly improved without much change from conventional drive train to the mild hybrid drive train.

A general design methodology of the fuel cell powered hybrid vehicle drive train has been developed. With the methodology and a computer simulation program, all of the systematic parameters can be designed, such as, the rated power of the electric motor drive, fuel cell system, peaking power source as well as the energy capacity. An overall control strategy has also been developed. The main function of the control strategy is to properly control the power produced by the fuel cell system and the peaking power source, so as to meet the power demand, maintain the energy level of the peaking power source in its optimal region and operate the fuel cell system within its high efficiency region. In this paper, a design example has also been introduced in each section.

The operation of an electrically peaking hybrid vehicle (ELPH) can be divided into two basic modes. • Constant or cruising speed mode in which a small internal combustion engine (ICE) is used to power the vehicle. • Peak power mode in which the combination of an electric motor and ICE is used to supply peak power for acceleration and limited-duration steep hill climbing of the vehicle. A method, by which the engine size and the speed reduction ratio from the engine to drivewheels can be developed based on the cruising mode, is presented in this paper. The electric motor power rating and the motor gear ratio to the drive wheels can then be determined, based on the acceleration and gradeability. The results show that a simple single-gear transmission would be a good selection for overall performance.