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To perform coastdown tests on heavy-duty trucks, both long acceleration and coasting distances are required. It is very difficult to find long flat stretches of road to conduct these tests; for a Class 8 truck loaded to 80,000 lb, about 7 miles of road is needed to complete the coastdown tests. In the present study, a method for obtaining coastdown coefficients from data taken on a road of variable grade is presented. To this end, a computer code was written to provide a fast solution for the coastdown coefficients. Class 7 and Class 8 trucks were tested with three different weight configurations: empty, “cubed-out” (fully loaded but with a payload of moderate density), and “weighed-out” (loaded to the maximum permissible weight).

Trucks operating in inter-modal (drayage) operation in and around port and rail terminals, are responsible for a large proportion of the emissions of NOX, which are problematic for the air quality of the Houston and Dallas/Ft. Worth metro areas. A standard test cycle, called the Texas Dray Truck Cycle, was developed to represent the operation of heavy-duty diesel trucks in dray operations. The test cycle reflects the substantial time spent at idle (~45%) and the high intensity of the on-road portions. This test cycle was then used in the SAE J1321 test protocol to evaluate the effect on fuel consumption and NOX emissions of retrofitting dray trucks with light-weight, low-rolling resistance wide-single tires. In on-track testing, a reduction in fuel consumption of 8.7% was seen, and NOX emissions were reduced by 3.8% with the wide single tires compared to the conventional tires.

The Rotating Linear Engine (RLE) derives improved fuel efficiency and decreased maintenance costs via a unique lubrication design, which decreases piston assembly friction and the associated wear for heavy-duty natural gas and diesel engines. The piston ring friction exhibited on current engines accounts for 1% of total US energy consumption. The RLE is expected to reduce this friction by 50-70%, an expectation supported by hot motoring and tear-down tests on the UT single cylinder RLE prototype. Current engines have stationary liners where the oil film thins near the ends of the stroke, resulting in metal-to-metal contact. This metal-to-metal contact is the major source of both engine friction and wear, especially at high load. The RLE maintains an oil film between the piston rings and liner throughout the piston stroke due to liner rotation. This assumption has also been confirmed by recent testing of the single cylinder RLE prototype.

The work presented in this paper outlines the design and development of a new roller chain sprocket tooth form for engine camshaft drives in an effort to reduce the noise levels related to chain-sprocket meshing. The crankshaft sprocket also incorporated inclined plane Nitrile damper rings to further reduce meshing impact noise levels. Previous experimental studies have shown that roller impact during meshing is a dominant noise source in roller chain drives. Noise evaluations were conducted for several camshaft drive configurations on a 4-cylinder DOHC automotive engine in a semi-anechoic dynamometer facility. The tests included measurements of meshing frequency sound power levels and overall sound power levels. This firing engine noise and vibration experiment was done to compare the noise levels of the asymmetrical sprocket tooth profile to that of a standard ISO sprocket tooth profile.

This paper presents the results of original research conducted to evaluate the braking characteristics of passenger vehicles equipped with anti-lock braking systems (ABS) as a function of brake-pedal application force. The conditions studied in this paper are for braking on a dry, level roadway without any steering input. The objective of the paper is to study the effect of brake-pedal application force on the braking systems of common vehicles currently in-use. Comparisons are made between ABS and locked-wheel braking for each vehicle. The subject of this paper is part of the general topic of passenger vehicle dynamics and stability. Knowledge of how a vehicle performs under a variety of braking conditions is important for a variety of applications such as 1) intelligent vehicle highway systems, 2) vehicle stability and control, 3) vehicle dynamics, and 4) accident reconstruction.

This paper presents the results of original research conducted to evaluate the braking characteristics of passenger vehicles equipped with anti-lock braking systems (ABS) as a function of vehicle speed at the beginning of a braking maneuver. The conditions studied in this paper are for braking on a dry, level roadway without any steering input. The objective of the paper is to study the effect of vehicle speed on the braking systems of common vehicles currently in-use. Comparisons are made between ABS and locked-wheel braking for each vehicle. The subject of this paper is part of the general topic of passenger vehicle dynamics and stability. Knowledge of how a vehicle performs under a variety of braking conditions is important for a variety of applications such as 1) intelligent vehicle highway systems, 2) vehicle stability and control, 3) vehicle dynamics, and 4) accident reconstruction.

This paper presents the results of original research conducted to evaluate the braking characteristics of passenger vehicles equipped with anti-lock braking systems (ABS) as a function of tire inflation pressure. The conditions studied in this paper are for braking on a dry, level roadway without any steering input. The objective of the paper is to study the effect of tire inflation pressure on the braking systems of common vehicles currently in-use. Comparisons are made between ABS and locked-wheel braking for each vehicle. The subject of this paper is part of the general topic of passenger vehicle dynamics and stability. Knowledge of how a vehicle performs under a variety of braking conditions is important for a variety of applications such as 1) intelligent vehicle highway systems, 2) vehicle stability and control, 3) vehicle dynamics, and 4) accident reconstruction.

Sound pressure level (SPL) measurements of vehicle coast-by runs of a passenger vehicle were performed across a range of temperatures. A controlled test track was used for the runs with six different sets of tires. A small but significant reduction of noise level with positive temperature increases was observed for some but not all tires. The reduction was evident in two of the tires at 53 kph and five of the tires at 80 kph. The SPL of the other tires showed little or no sensitivity to temperature. Frequency analysis of the tire noise showed that noise content above 1000 Hz is most affected by temperature change and noise in the range of 1200 to 2000 Hz is particularly sensitive to temperature changes. However, differences in SPL due to speed and tire type were much greater than that due to temperature

The University of Texas 2000 Ethanol Vehicle Challenge team remains focused on cold start, cold drivability, fuel economy, and emissions reduction for our 2000 Ethanol Vehicle Challenge entry. We used the stock PCM for all control functions except control of an innovative cold-start system our team designed. The primary modifications for improved emissions control involved ceramic coating of the exhaust manifolds, use of close-coupled ethanol-specific catalysts, use of a moddified version of the California Emissions Calibrated PCM, and our cold-start system that eliminates the need to overfuel the engine at the beginning of the FTP. Additionally, we eliminated EGR at high load to improve power density. Major modifications, such as increasing the compression ratio or pressure boosting, were eliminated from consideration due to cost, complexity, reliability, or emissions penalties.

The University of Texas Ethanol Vehicle Challenge team focused upon cold start/driveability, fuel economy, and emissions reduction for our 1999 Ethanol Vehicle Challenge entry. We replaced or coated all fuel system components that were not ethanol compatible. We used the stock PCM for all control functions except control of a novel cold-start system our team designed. The primary modifications for improved emissions control involved ceramic coating of the exhaust manifolds, use of close-coupled ethanol-specific catalysts, increased EGR for the operating conditions of the five longest cruises on the FTP, and our cold-start system that eliminates the need to overfuel the engine at the beginning of the FTP. This EGR control scheme should also benefit urban fuel economy. Additionally, we eliminated EGR at high load to improve power density.

An original equipment gasoline-fueled 1999 Chevrolet Silverado pickup with a 5.3-liter, V8 engine was converted to operate on E85 (85% denatured ethanol and 15% gasoline). The simplest conversion of a gasoline-fueled vehicle to E85 requires modification to the fuel system, including use of components that are compatible with ethanol and fuel injectors that provide sufficient E85 for the stock engine control module (ECM) to effectively control engine operation. To retain the stock ECM, higher flow rate fuel injectors that provide approximately 40% more E85 than gasoline are required. With no engine modifications and similar engine control strategies, performance predictions show an approximate 7% torque and power increase for E85 over gasoline. The increase is primarily due to the specific energy differences between E85 and gasoline, although there should be a slight charge cooling benefit for E85 as a result of its higher heat of vaporization.

Active control of vehicle suspension systems typically relies on linear, time-invariant, lumped-parameter dynamic models. While these models are convenient, nominally accurate, and tractable due to the abundance of linear control techniques, they neglect potentially significant nonlinearities and time-varying dynamics present in real suspension systems. One approach to improving the effectiveness of such linear control applications is to introduce time and spatially-dependent coefficients, making the model adaptable to parameter variations and unmodeled dynamics. In this paper, the authors demonstrate an intelligent parameter estimation approach, using structured artificial neural networks, to continually adapt the lumped parameters of a linear, quarter-car suspension model. Results are presented for simulated and experimental quarter-vehicle suspension system data, and clearly demonstrate the viability of this approach.

The Texas Project was a multi-year study of aftermarket conversions of a variety of light-duty vehicles to CNG or LPG. Emissions and fuel economy when using these fuels are compared to the results for the same vehicles operating on certification gasoline and Federal Phase 1 RFG. Since 1993, 1,040 tests were conducted on 10 models, totally 86 light-duty vehicles. The potential for each vehicle model/kit combination to attain LEV certification was assessed. Also, comparisons of emissions and fuel economy between converted vehicles when operating on gasoline and nominally identical un-converted gasoline control vehicles were analyzed. Additional evaluations were performed for a subfleet that was subjected to exhaust speciations for operation over the Federal Test Procedure cycle and also for off-cycle tests.

In this paper, functional analysis is employed to develop an ideal path of a vehicle undergoing a limit lane-change maneuver. Inputs to the problem are the lane width, tire-road coefficient of friction and either vehicle velocity or total longitudinal lane-change distance. Vehicle velocity is assumed to be constant. The problem is formulated using the calculus of variations. The solution technique relies on elliptic functions to achieve a closed-form solution. The synthesis of an ideal lane-change trajectory is treated as a minimal-energy-curve optimization problem with prescribed continuity and boundary conditions. The concept of critical speed is employed to limit the maximum curvature of any specified lane-change, thereby ensuring that the synthesized trajectory function describes a path that can be traversed under realistic road conditions. The analytical solution is confirmed by comparison to a numerical solution and a validated 8 degree-of-freedom vehicle model simulation.

The cycle-resolved fuel concentration near the spark plug in a firing SI engine has been measured using an infrared fiber optic instrumented spark plug probe. The probe can measure in-cylinder concentrations of hydrocarbons in the pre-combustion regions of the engine cycle and give qualitative results for unburned hydrocarbons in the post-combustion regions. The device consists of a spark plug body that has been modified to accept a pair of sapphire optical fibers in addition to a spark electrode. Radiation from an infrared source is coupled into one fiber and reflected from a minor on the spark plug ground electrode to the other fiber which carries the signal to a detector and data acquisition system. The probe measures the attenuation of the infrared radiation transmitted through a region in the vicinity of the spark gap. The attenuation results from the absorption of radiation by the fuel. The measurements were made in a CFR engine at 600 rpm using propane fuel.

This paper provides an exposition of the basic and some refined inertial critical speed estimation formulas. A literature review of existing inertial formulas for estimating critical cornering speed were identified for the ultimate purpose of developing a useful, compact, and more accurate speed estimation formula. Background information is presented covering the general definitions and utility of critical speed formulas. First, as a point of reference, the basic critical speed formulas are derived. Included is a list of the key assumptions on which the basic formulas are based. It is shown that the basic formulas are founded on the fundamental principles of physics and engineering mechanics; namely, Newton's Second Law and centrifugal force.

This paper covers briefly the theory of tire-road friction, coefficient of friction measurement techniques, and the vagaries of tire-road friction as they relate to critical speed estimation. A literature review of tire-road friction studies was conducted to identify the primary factors effecting the tire-road coefficient of friction. Background information is presented covering general definitions and the connection between the basic critical speed formulas and the coefficient of friction. The primary components of tire-road friction, adhesion and hysteresis, are discussed along with minor effects such as tearing, wear, waves, and roll formation. Common coefficient of friction field measuring techniques are described, including the skid-to-stop test and drag sled. Influential factors such as tire characteristics, tire inflation pressure, road conditions, and dynamic factors are reviewed.

The technology thrust to develop an effective electromagnetic actuator for application in an active suspension system has precipitated a fresh look at the active control schemes in an effort to reduce the required force levels of the actuator. The resulting “near constant force” control algorithm is described and its ability to greatly reduce vehicle sprung mass motion is documented through simulation and single wheel station laboratory test stand results. The vehicle power and energy requirements associated with this unwanted vehicle vertical are analyzed and comparisons between the corresponding passive and active systems are presented. The success of the active system leads naturally to the conclusion that a passive suspension equipped vehicle will become power limited at a much lower speed than will this active system when traversing severe cross-country terrain.