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Technical Paper

Performance Parity Study of Electrified Class 8 Semi Trucks with Diesel Counterparts

2024-04-09
2024-01-2164
It is recognized that the heavier vehicles, the more emissions, thus the more imperative to electrify. In this study, long haul heavy-duty trucks are referred as HDTs, which are recognized as one of the hard-to-electrify vehicle segments, though the automotive industry has gained trending advantages of electrifying both light-duty cars and SUVs. Since big rigs such as Class 8 HDTs have significant road-block challenges for electrification due to the demanding long-hour work cycles in all weathers, this study focuses on quantifying those electrification challenges by taking advantage of the public data of Class 8 tractors & trailers. Tesla Semi is the research target though its vehicle spec data is sorted out with fragmentary information in the public domain. The key task is to analyze the battery capacity requirements due to environmental temperature and inherent aging over the lifespan.
Technical Paper

Multicast Transmission in DDS Based on the Client-Server Discovery Model

2024-04-09
2024-01-2392
The functions of modern intelligent connected vehicles are becoming increasingly complex and diverse, and software plays an important role in these advanced features. In order to decouple the software and the hardware and improve the portability and reusability of code, Service-Oriented Architecture (SOA) has been introduced into the automotive industry. Data Distribution Service (DDS) is a widely used communication middleware which provides APIs for service-oriented Remote Procedure Call (RPC) and Service-Oriented Communications (SOC). By using DDS, application developers can flexibly define the data format according to their needs and transfer them more conveniently by publishing and subscribing to the corresponding topic. However, current open source DDS protocols all use unicast communication during the transmission of user data. When there are multiple data readers subscribing to the same topic, the data writer needs to send a unicast message to each data reader individually.
Technical Paper

Electro-Hydraulic Composite Braking Control Optimization for Front-Wheel-Driven Electric Vehicles Equipped with Integrated Electro-Hydraulic Braking System

2023-11-05
2023-01-1864
With the development of brake-by-wire technology, electro-hydraulic composite braking technology came into being. This technology distributes the total braking force demand into motor regenerative braking force and hydraulic braking force, and can achieve a high energy recovery rate. The existing composite braking control belongs to single-channel control, i.e., the four wheel braking pressures are always the same, so the hydraulic braking force distribution relationship of the front and rear wheels does not change. For single-axle-driven electric vehicles, the additional regenerative braking force on the driven wheels will destroy the original braking force distribution relationship, resulting in reduced braking efficiency of the driven wheels, which are much easier to lock under poor road adhesion conditions.
Technical Paper

Energy Transformation Propelled Evolution of Automotive Carbon Emissions

2023-10-30
2023-01-7006
The Chinese government and industries have proposed strategic plans and policies for automotive renewable-energy transformation in response to China’s commitments to peak the national carbon emissions before 2030 and to achieve carbon neutrality by 2060. We thus analyze the evolution of carbon emissions from the vehicle fleet in China with our data-driven models based on these plans. Our results indicate that the vehicle life-cycle carbon emissions are appreciable, accounting for 8.9% of the national total and 11.3% of energy combustion in 2020. Commercial vehicles are the primary source of automotive carbon emissions, accounting for about 60% of the vehicle energy cycle. Among these, heavy-duty trucks are the most important, producing 38.99% of the total carbon emissions in the vehicle operation stage in 2020 and 52.18% in 2035.
Technical Paper

Load Spectrum Extraction of Double-Wishbone Independent Suspension Bracket Based on Virtual Iteration

2023-04-11
2023-01-0774
The displacement of the shaft head fails to be accurately measured while the three-axle heavy-duty truck is driving on the reinforced pavement. In order to obtain accurate fatigue load spectrum of the suspension bracket, the acceleration signals of the shaft heads of the suspension obtained by the reinforced pavement test measurement are virtually iterated as responses. A more accurate model of the rigid-flexible coupled multi-body dynamics (MBD) of the whole vehicle is established by introducing a flexible frame based on the comprehensive modal theory. Furthermore, the vertical displacements of the shaft heads are obtained by the reverse solution of the virtual iterative method with well-pleasing precision. The accuracy of the virtual iteration is verified by comparing the simulation results with the vertical acceleration of the shaft head under the reinforced pavement in the time domain and damage domain.
Technical Paper

Noise Reduction Method of Induction Motor Based on Periodic Signal-Based Modulation Considering Frequency Band Characteristics of Electromagnetic Force

2023-04-11
2023-01-0534
This paper aims at the problem that the sideband vibration noise of induction motor caused by inverter pulse width modulation (PWM). The frequency distribution characteristics of the induction motor with 36 stator slots and 32 rotor slots (36/32 IM) are analyzed. Based on that, a frequency width selection method for the periodic signal-based modulation considering the characteristics of sideband electromagnetic force. Results show that this method can effectively reduce the peak value of the sound power level (SWL) of sideband noise of IM at different speeds. This method is also applicable to IMs with different pole-slot match.
Technical Paper

Analysis and Redesign of Connection Part in Cargo Truck Chassis for Fatigue Durability Performance

2023-04-11
2023-01-0599
With the growing prosperity of the long-distance freight and urban logistics industry, the demand for cargo trucks is gradually increasing. The connecting bracket is the critical connecting part of the truck chassis, which bears the load transmitted by the road excitation and reduces the damage to the frame caused by the load. However, the occurrence of rough road conditions is inevitable in heavy-duty transportation. In this paper, road durability tests and fatigue life analysis are carried out on the original structure to ensure the safety of the vehicle. Based on the known boundary and load constraints, a lightweight and high-performance structure is obtained through size optimization, as the original structure cannot meet the performance requirements. Firstly, the road test was conducted on the truck where the original bracket structure is located.
Technical Paper

A Novel Test Platform for Automated Vehicles Considering the Interactive Behavior of Multi-Intelligence Vehicles

2023-04-11
2023-01-0921
With the popularity of automated vehicles, the future mixed traffic flow contains automated vehicles with different degrees of intelligence developed by other manufacturers. Therefore, simulating the interaction behavior of automated vehicles with varying levels of intelligence is crucial for testing and evaluating autonomous driving systems. Since the algorithm of traffic vehicles with various intelligence levels is difficult to obtain, it leads to hardships in quantitatively characterizing their interaction behaviors. Therefore, this paper designs a new automated vehicle test platform to solve the problem. The intelligent vehicle testbed with multiple personalized in-vehicle control units in the loop consists of three parts: 1. Multiple controllers in the loop to simulate the behavior of traffic vehicles;2. The central console applies digital twin technology to share the same traffic scenario between the tested vehicle and the traffic vehicle, creating a mixed traffic flow. 3.
Technical Paper

Experimental Study on Effect of State of Charge on Thermal Runaway Characteristics of Commercial Large-Format NCM811 Lithium-Ion Battery

2023-04-11
2023-01-0136
The application of Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode-based lithium-ion batteries (LIBs) has alleviated electric vehicle range anxiety. However, the subsequent thermal safety issues limit their market acceptance. A detailed analysis of the failure evolution process for large-format LIBs is necessary to address the thermal safety issue. In this study, prismatic cells with nominal capacities of 144Ah and 125Ah are used to investigate the thermal runaway (TR) characteristics triggered by lateral overheating. Additionally, TR characteristics under two states of charge (SoCs) (100% and 5%) are discussed. Two cells with 100% SoC exhibit similar characteristics, including high failure temperature, high inhomogeneity of temperature distribution, multi-points jet fire, and significant mass loss. Two cells with 5% SoC demonstrate only a slight rupture of the safety valve and the emission of white smoke.
Technical Paper

Improved Energy Management with Vehicle Speed and Weight Recognition for Hybrid Commercial Vehicles

2022-10-28
2022-01-7052
The driving conditions of commercial logistics vehicles have the characteristics of combined urban and suburban roads with relatively fixed mileage and cargo load alteration, which affect the vehicular fuel economy. To this end, an adaptive equivalent consumption minimization strategy (A-ECMS) with vehicle speed and weight recognition is proposed to improve the fuel economy for a range-extender electric van for logistics in this work. The driving conditions are divided into nine representative groups with different vehicle speed and weight statuses, and the driving patterns are recognized with the use of the bagged trees algorithm through vehicle simulations. In order to generate the reference SOC near the optimal values, the optimal SOC trajectories under the typical driving cycles with different loads are solved by the shooting method and the optimal slopes for these nine patterns are obtained.
Research Report

Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles

2022-09-26
EPR2022020
Fuel cell electric vehicles (FCEVs) require multiple components to operate properly, and the fuel cell stack—the source of power—is one of the most important components. While the number of enterprises manufacturing and selling fuel cell stacks is increasing globaly year after year, the residual challenges of core components and technologies still need to be resolved in order to keep pace with the development of lithium-ion batteries (i.e., its primary competitor). Additionally, many production and distribution standards are seen as unsettled. These barriers make large-scale commercialization an issue. Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles explores the opportunities and challenges within the PEMFC industry. With the help of expert contributors, a critical overview of fuel cells and the FCEV industry is presented, and core technology, applications, costs, and trends are analyzed.
Technical Paper

Efficient Trajectory Planning for Tractor-Trailer Vehicles with an Incremental Optimization Solving Algorithm

2022-03-29
2022-01-0138
A tractor-trailer vehicle (TTV) consists of an actuated tractor attached with several full trailers. Because of its nonlinear and noncompleted constraints, it is a challenging task to avoid collisions for path planner. In this paper, we propose an efficient method to plan an optimal trajectory for TTV to reach the destination without any collision. To deal with the complicated constraints, the trajectory planning problem is formulated as an optimal control problem uniformly, which can be solved by the interior point method. A novel incremental optimization solving algorithm (IOSA) is proposed to accelerate the optimization process, which makes the number of trailers and the size of obstacles increase asynchronously. Simulation experiments are carried out in two scenarios with static obstacles. Compared with other methods, the results show that the planning method with IOSA outperforms in the efficiency.
Technical Paper

Lane Marking Detection for Highway Scenes based on Solid-state LiDARs

2021-12-15
2021-01-7008
Lane marking detection plays a crucial role in Autonomous Driving Systems or Advanced Driving Assistance System. Vision based lane marking detection technology has been well discussed and put into practical application. LiDAR is more stable for challenging environment compared to cameras, and with the development of LiDAR technology, price and lifetime are no longer an issue. We propose a lane marking detection algorithm based on solid-state LiDARs. First a series of data pre-processing operations were done for the solid-state LiDARs with small field of view, and the needed ground points are extracted by the RANSAC method. Then, based on the OTSU method, we propose an approach for extracting lane marking points using intensity information.
Technical Paper

Analysis of Vibroacoustic Behaviors and Torque Ripple of SRMs with Different Phases and Poles

2020-04-14
2020-01-0467
In this study, the vibroacoustic characteristics and torque fluctuation of switched reluctance motors (SRMs) with different phases and poles have been analyzed in detail. Also, the common four SRMs, i.e., three-phase 6/4 SRM, four-phase 8/6 SRM, five-phase 10/8 SRM, and six-phase 12/10 SRM, have been selected. First, the spatial-temporal distribution characteristics of radial force in SRMs were revealed by virtue of the analytical derivation, which was validated by the 2D Fourier decomposition based on the finite-element results of radial force. Second, a multiphysics model, which was composed of an electromagnetic field, a mechanical field, and an acoustic field, was established to predict the noise behaviors of SRMs with different phases and poles. Third, the relationship between the torque fluctuation and the phases / poles of SRMs, and the relationship between the noise and the radial force / phases / poles are all analyzed.
Journal Article

A Novel Asynchronous UWB Positioning System for Autonomous Trucks in an Automated Container Terminal

2020-04-14
2020-01-1026
As a critical technology for autonomous vehicles, high precise positioning is essential for automated container terminals to implement intelligent dispatching and to improve container transport efficiency. Because of the unstable performance of global positioning system (GPS) in some circumstances, an ultra wide band (UWB) positioning system is developed for autonomous trucks in an automated container terminal. In this paper, an asynchronous structure is adopted in the system, and a three-dimensional (3D) localization method is proposed. Other than a traditional UWB positioning system with a server, in this asynchronous system, positions are calculated in the vehicle. Therefore, propagation delays from the server to vehicles are eliminated, and the real-time performance can be significantly improved. Traditional 3D localization methods based on time difference of arrival (TDOA) are mostly invalid with anchors in the same plane.
Journal Article

The Study on Fatigue Bench Test and Durability Evaluation of a Light Truck Cab

2020-04-14
2020-01-0760
The cab is an essential part of a light truck, and its fatigue durability performance plays an important role in the design and development stage. Accelerated fatigue bench test has been widely applied to product development of carmakers for its low cost and short development cycle. However, in reality, interference exists generally in torsional conditions for the light truck cab when tested on the 4-post vehicle road simulation system. To solve this problem and minimize the lateral force applied on the hydraulic cylinders, the direction and size combinations of displacement release about front and rear suspensions were discussed based on multi-body dynamics simulation and fixture design theory in this paper. Through comparative study, the optimum design and layout scheme of fixtures was determined to conduct the next test procedure. The weak positions of the light truck cab were firstly predicted by utilizing finite element method (FEM) and fatigue analysis theory.
Technical Paper

Research on CAN FD Controller Conformance Test System

2019-11-04
2019-01-5073
The Controller Area Network with Flexible Data-Rate (CAN FD) is invented to compensate for the limited bandwidth of Controller Area Network (CAN). The technology of CAN FD bus conformance test is a prerequisite for the interconnection and normal work of different manufacturers’ CAN FD module, and is of great significance for ensuring the reliability of the CAN FD network. Firstly, the communication protocol conformance test theory is briefly analyzed and the characteristics of the CAN FD protocol are introduced in this paper. Then the test scope and test objects of CAN FD conformance test are pointed out. This paper mainly focuses on the CAN FD controller conformance test, which is belong to chip test. The controller implements the most parts of data link layer in a CAN FD module. Furthermore, the test method and the test cases are elaborated. Based on the coordinated test method, a conformance test system is designed and the hardware and software are developed for the test system.
Technical Paper

Model-Based Pitch Control for Distributed Drive Electric Vehicle

2019-04-02
2019-01-0451
On the dual-motor electric vehicle, which is driven by two electric motors mounted on the front and rear axles respectively, longitudinal dynamic control and electro-dynamic braking can be achieved by controlling the torque of front and rear axle motors respectively. Suspension displacement is related to the wheel torque, thus the pitch of vehicle body can be influenced by changing the torque distribution ratio. The pitch of the body has a great influence on the vehicle comfort, which occurs mainly during acceleration and braking progress. Traditionally active suspension is adopted to control the pitch of body. Instead, in this paper an ideal torque distribution strategy is developed to limit the pitch during acceleration and braking progress. This paper first explores the relationship between the torque distribution and the body pitch through the real vehicle test, which reveals the feasibility of the vehicle comfort promotion by optimizing the torque distribution coefficient.
Technical Paper

Experimental Investigation of the Bi-Stable Behavior in the Wake of a Notchback MIRA Model

2019-04-02
2019-01-0663
This paper reports an experimental investigation of the wake flow behind a 1/12 scale notchback MIRA model at Re = UL/ν = 6.9×105 (where U is free-stream velocity, L the length of the model and ν viscosity). Focus is placed on the flow asymmetry over the backlight and decklid. Forty pressure taps are used to map the surface pressure distribution on the backlight and decklid, while the wake topology is investigated by means of 2D Particle Image Velocimetry. The analysis of the instantaneous pressure signals over the notch configuration clearly shows that the pressure presents a bi-stable behavior in the spanwise direction, characterized by the switches between two preferred values, which is not found in the vertical direction.
Technical Paper

Research on the Model of Safety Boundary Condition Based on Vehicle Intersection Conflict and Collision

2019-04-02
2019-01-0132
Because of the high frequency and serious consequences of traffic accidents in the intersection area, it is of great significance to study the vehicle conflict and collision scenarios of the intersection area. Due to few actual crash accidents occurring in naturalistic driving studies data or field operational tests data, the data of traffic accident database should be also used to analyze the intersection conflict and collision. According to the China Field Operation Test (China-FOT) database and the China in Depth Accident Study (CIDAS) database, the distribution feature of the respective intersection scenario type is obtained from the data analysis. Based on the intersection scenario type, two characters of intersection conflict and collision, the environmental character and the vehicle dynamic character, are used to analyze for the integration process of intersection conflict and collision.
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