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Technical Paper

Multidisciplinary Design Method for Off-Road Vehicles Using Bayesian Active Learning

2024-04-09
2024-01-2595
When developing an off-road vehicle, it is essential to create excellent drivability that enables the vehicle to be driven on all surfaces while ensuring passenger comfort. Since durability is another indispensable performance aspect for these vehicles, the development method must be capable of considering a high-level combination of a wide range of performance targets. This paper proposes a method to identify the region in which each performance aspect is realized through a complex domain combination problem. The proposed method is helpful in the initial design stage when the detailed specifications of the target vehicle are not determined because it is capable of considering both the specifications and usage method of the target vehicle, such as the selection of road profiles and driving speeds as design variables. The proposed method has the advantage of enabling efficient concurrent studies to search for feasible regions.
Technical Paper

Study of Braking Characteristics of New Manual Braking System (1st Report)

2024-04-09
2024-01-2497
The purpose of this study is to propose braking characteristics that are easy for drivers to handle in a system in which braking and driving operations are performed by hand. Genetic algorithm optimization of braking characteristics showed that the best deceleration tracking was achieved by an FG diagram with a logarithmic function shape. In contrast, the slope of the optimal FG diagram tended to decrease as the driver's proportional gain increased.
Journal Article

Experimental and Numerical Study on the Effect of Nitric Oxide on Autoignition and Knock in a Direct-Injection Spark-Ignition Engine

2022-08-30
2022-01-1005
Nitric Oxide (NO) can significantly influence the autoignition reactivity and this can affect knock limits in conventional stoichiometric SI engines. Previous studies also revealed that the role of NO changes with fuel type. Fuels with high RON (Research Octane Number) and high Octane Sensitivity (S = RON - MON (Motor Octane Number)) exhibited monotonically retarding knock-limited combustion phasing (KL-CA50) with increasing NO. In contrast, for a high-RON, low-S fuel, the addition of NO initially resulted in a strongly retarded KL-CA50 but beyond the certain amount of NO, KL-CA50 advanced again. The current study focuses on same high-RON, low-S Alkylate fuel to better understand the mechanisms responsible for the reversal in the effect of NO on KL-CA50 beyond a certain amount of NO.
Technical Paper

Deployment of OTA-Upgradable Teammate Advanced Drive

2022-03-29
2022-01-0063
Teammate Advanced Drive is a driving support system with state-of-the-art automated driving technology that has been developed for customers’ safe and secure driving on highways based on the Toyota’s Mobility Teammate Concept. This SAE Level 2 (L2) system assists overtaking, lane changes, and branching to the destination, in addition to providing hands-free lane centering and car following. The automated driving technology includes self-localization onto a High Definition Map, multi-modal sensing to cover 360 degrees of the surrounding environment using fusion of LiDARs, cameras, and radars, and a redundant architecture to realize fail-safe operation when a malfunction or system limitation occurs. High-performance computing is provided to implement deep learning for predicting and responding to various situations that may be encountered while driving.
Technical Paper

Road Crossing Assistance Method Using Object Detection Based on Deep Learning

2022-03-29
2022-01-0149
This paper describes a method for assisting pedestrians to cross a road. As motorization develops, pedestrian protection techniques are becoming more and more important. Advanced driving assistance systems (ADAS) are improving rapidly to provide even greater safety. However, since the accident risk of pedestrians remains high, the development of an advanced walking assistance system for pedestrian protection may be an effective means of reducing pedestrian accidents. Crossing a road is one of the highest risk events, and is a complex phenomenon that consists of many dynamically changing elements such as vehicles, traffic signals, bicycles, and the like. A road crossing assistance system requires three items: real-time situational recognition, a robust decision-making function, and reliable information transmission. Edge devices equipped with autonomous systems are one means of achieving these requirements.
Journal Article

Teammate Advanced Drive System Using Automated Driving Technology

2021-04-06
2021-01-0068
Woven Core, Inc. has developed Teammate Advanced Drive, a driving support system with state-of-the-art automated driving technology based on the Mobility Teammate Concept by Toyota Motor Corporation. Teammate Advanced Drive enables intelligent Ramp to Ramp hands-off driving on highways. The system features a self-localization estimation system that uses an HD-Map (High Definition Map) and high-level redundancy across sensors, computing, actuators, power supplies, and data communication. The system also includes digital data uploading and downloading capabilities wirelessly OTA (Over the Air) in order to provide customers the latest map updates as well as new software features and upgraded performance. A number of characteristically unique sensors have been combined to monitor the entire perimeter of the vehicle with high reliability.
Technical Paper

Analysis of Personal Routing Preference from Probe Data in Cloud

2020-04-14
2020-01-0740
Routing quality always dominates the top 20% of in vehicle- navigation customer complaints. In vehicle navigation routing engines do not customize results based on customer behavior. For example, some users prefer the quickest route while some prefer direct routes. This is because in vehicle navigation systems are traditionally embedded systems. Toyota announced that new model vehicles in JP, CN, US will be connected with routing function switching from the embedded device to the cloud in which there are plenty of probe data uploaded from the vehicles. Probe data makes it possible to analyze user preferences and customize routing profile for users. This paper describes a method to analyze the user preferences from the probe data uploaded to the cloud. The method includes data collection, the analysis model of route scoring and user profiling. Furthermore, the evaluation of the model will be introduced at the end of the paper.
Technical Paper

Coasting Technology for Real-World Fuel Economy Improvement of a Hybrid Vehicle

2020-04-14
2020-01-1195
Automobile manufactures need to adopt new technologies to meet global CO2 (carbon dioxide) emission regulations and better fuel efficiency demands from customers. Also, the production cost should be as low as possible for an affordable vehicle. Therefore, it is advantageous for OEMs to develop fuel efficient technologies which can be controlled by software without additional hardware costs. The coasting control is a fuel efficiency improvement technology that can be implemented by the change of vehicle software only. The coasting control is a technology that reduces the driving resistance (Deceleration) when the driver releases the gas pedal. This technology leads to reducing the energy required for the vehicle to drive and results in improving the real-world fuel economy. In an internal combustion engine (ICE) vehicle, the coasting state is achieved by changing the gear to neutral, and the effect has been discussed and clarified by many previous studies.
Technical Paper

Hybrid Navigation System That Combines Cloud and On-Board Computing

2018-04-03
2018-01-0022
A hybrid navigation system [1] that performs route calculations and highly flexible natural speech location searches in the cloud using dynamic databases that combine probe data collected from the vehicle and external data, and transmits to on-board devices has been developed. The system automatically switches to the on-board device when the vehicle is out of mobile network communication range or when faster processing is required for tasks such as re-routing. The transition between the on-board devices and the cloud provide a seamless user experience adapted to use conditions and other factors. In addition, representing the route downloaded from the cloud by the on-board device requires synchronizing the map with the cloud, and a map caching function has been used to reduce the volume of data that needs to be synchronized. The cloud-based route calculation is based not only on average travel time, but on dispersion as well.
Technical Paper

Development of a New 6-Speed FWD Manual Transmission

2018-04-03
2018-01-0392
Environmental awareness has increased on a global scale which pushed for a heavier demand for weight reduction and high transmission efficiency on manual transmissions (hereafter referred to as the “MT”) in improving vehicle driving and fuel economy performance. Comfortable shift feel is also continuously in demand by the customer because its sensitive performance can be directly recognized by the driver which may determine the transmission’s merchantability. The newly developed 6-speed MT (hereafter referred to as the “6MT”) has achieved size reduction (compact size), weight reduced, better fuel efficiency, and improvement in the shift feel which will continue to maintain its’ competitiveness in the future.
Journal Article

An Application of a Model-Prediction-Based Reference Modification Algorithm to Engine Air Path Control

2017-03-28
2017-01-0586
In real-world automotive control, there are many constraints to be considered. In order to explicitly treat the constraints, we introduce a model-prediction-based algorithm called a reference governor (RG). The RG generates modified references so that predicted future variables in a closed-loop system satisfy their constraints. One merit of introducing the RG is that effort required in control development and calibration would be reduced. In the preceding research work by Nakada et al., only a single reference case was considered. However, it is difficult to extend the previous work to more complicated systems with multiple references such as the air path control of a diesel engine due to interference between the boosting and exhaust gas recirculation (EGR) systems. Moreover, in the air path control, multiple constraints need to be considered to ensure hardware limits. Hence, it is quite beneficial to cultivate RG methodologies to deal with multiple references and constraints.
Journal Article

Theoretical Study on Spray Design for Small-Bore Diesel Engine (Second Report)

2017-03-28
2017-01-0704
Generally, soot emissions increase in diesel engines with smaller bore sizes due to larger spray impingement on the cavity wall at a constant specific output power. The objective of this study is to clarify the constraints for engine/nozzle specifications and injection conditions to achieve the same combustion characteristics (such as heat release rate and emissions) in diesel engines with different bore sizes. The first report applied the geometrical similarity concept to two engines with different bore sizes and similar piston cavity shapes. The smaller engine emitted more smoke because air entrainment decreases due to the narrower spray angle. A new spray design method called spray characteristics similarity was proposed to suppress soot emissions. However, a smaller nozzle diameter and a larger number of nozzle holes are required to maintain the same spray characteristics (such as specific air-entrainment and penetration) when the bore size decreases.
Technical Paper

Feasibility Study of Drowsy Driving Prediction based on Eye Opening Time

2017-03-28
2017-01-1398
Since drowsy driving is a major cause of serious traffic accidents, there is a growing requirement for drowsiness prevention technologies. This study proposes a drowsy driving prediction method based on eye opening time. One issue of using eye opening time is predicting strong drowsiness before the driver actually feels sleepy. Because overlooking potential hazards is one of the causes of traffic accidents and is closely related to driver cognition and drowsiness, this study focuses on eye opening movements during driving. First, this report describes hypotheses concerning drowsiness and eye opening time based on the results of previous studies. It is assumed that the standard deviation of eye opening time (SDEOP) indicates driver drowsiness and the following two transitions are considered: increasing and decreasing SDEOP. To confirm the hypotheses, the relationship between drowsiness and SDEOP was investigated.
Journal Article

Development of Innovative Toyota 10-Speed Longitudinal Automatic Transmission

2017-03-28
2017-01-1099
Toyota Motor Corporation has developed an innovative 10-speed longitudinal automatic transmission called the Direct Shift-10AT. The Direct Shift-10AT is a significant contributor to the excellent dynamic performance of the Lexus LC500. A wide gear spread with close gear ratios allows for rhythmical shifting, smooth and powerful acceleration from a standing start, along with quiet and relaxed high- speed driving due to low engine speeds. The lock-up area is expanded to a wider range of vehicle speeds (excluding low-speed regions such as when starting off), by the adoption of a multi-plate lock-up clutch, a newly developed torque converter, and a high-precision controller. As a result, the shift control can match the driver's intended operation more directly because the main cause of the response delay (transient changes in engine speed (flare)) is eliminated. Furthermore, fuel economy is improved due to the adoption of low friction clutches.
Journal Article

Reduction of Heat Loss and Improvement of Thermal Efficiency by Application of “Temperature Swing” Insulation to Direct-Injection Diesel Engines

2016-04-05
2016-01-0661
The reduction of the heat loss from the in-cylinder gas to the combustion chamber wall is one of the key technologies for improving the thermal efficiency of internal combustion engines. This paper describes an experimental verification of the “temperature swing” insulation concept, whereby the surface temperature of the combustion chamber wall follows that of the transient gas. First, we focus on the development of “temperature swing” insulation materials and structures with the thermo-physical properties of low thermal conductivity and low volumetric heat capacity. Heat flux measurements for the developed insulation coating show that a new insulation material formed from silica-reinforced porous anodized aluminum (SiRPA) offers both heat-rejecting properties and reliability in an internal combustion engine. Furthermore, a laser-induced phosphorescence technique was used to verify the temporal changes in the surface temperature of the developed insulation coating.
Technical Paper

Development of a New 6-Speed Manual Transmission for Commercial Vehicles

2016-04-05
2016-01-1093
In recent years, awareness of environmental problems has increased on a global scale, and the development of low fuel consumption technologies has become more and more important in commercial vehicles, as it has been in passenger vehicles. A new 6-speed manual transmission was developed with direct-drive double-overdrive to contribute to the fuel economy performance and engine power of commercial vehicles through gear ratio optimization.
Technical Paper

Spatio-Temporal Frequency Characteristics Measurement of Contrast Sensitivity for Smart Lighting

2016-04-05
2016-01-1420
This study aims at the development of a projection pattern that is capable of shortening the time required by a driver to perceive a pedestrian at night when a vehicle’s high beams are utilized. Our approach is based on the spatio-temporal frequency characteristics of human vision. Visual contrast sensitivity is dependent on spatiotemporal frequency, and maximum contrast sensitivity frequency varies depending on environmental luminance. Conventionally, there are several applications that utilize the spatio-temporal frequency characteristics of human vision. For example, the National Television System Committee (NTSC) television format takes into consideration low-sensitivity visual characteristics. In contrast, our approach utilizes high-sensitivity visual characteristics based on the assumption that the higher contrast sensitivity of spatio-temporal frequencies will correlate more effectively with shorter perception times.
Technical Paper

Estimation of Driver Workload Based on a Model of Accelerator Pedal Control While Controlling Vehicle Velocity

2016-04-05
2016-01-1412
In driver-focused vehicle development, driver workload is generally evaluated subjectively, with physiological, psychological, and behavioral indexes used to quantify and substantiate the subjective rating. In contrast, a model of driver behavior expresses the driver’s behavioral characteristics which make it possible to estimate how the driver will incorporate information into vehicle operation. Therefore, it is presumed to be capable of estimating the internal state of a driver. Conventionally, a model of driver behavior related to pedal operation has been used for evaluating the driver’s habits and the acceptability of various types of support devices. However, it has not been used for estimating driver workload related to pedal operation. To examine driver workload, this study divided pedal operation magnitude into two components: a learning/judgment component and a correcting component for prediction errors. A method was devised of separating these two components.
Technical Paper

Factors in Annoyance Due to Windshield Reflection of the Outline of the Head-up Display

2016-04-05
2016-01-1417
The use of a head-up display (HUD) system has become popular recently, as it can provide feedback information at a position easily seen by the driver. However, the outline of the HUD bezel often reflects on the windshield of a HUD equipped vehicle. This phenomenon occurs when the sun is at a high position and reflects off the top of the instrument panel and the front view is dark. For this reason, it can occur when driving on asphalt paved roads, causing annoyance to the driver. Under fixed environmental conditions, the vehicle based factors that influence the annoyance caused by reflected boundary lines are the position of the reflection, line thickness, and the contrast of the reflected boundary line. These can be represented by the conspicuity of a striped pattern (contrast sensitivity function). In previous research in 1991, M. S. Banks et al. studied a contrast sensitivity function that included the factors stated above.
Technical Paper

Verification Test Results of Wireless Charging System

2016-04-05
2016-01-1155
Toyota Motor Corporation (TMC) began a wireless charging field test in February 2014. A wireless charging system was installed at the residences of test subjects with the aim of identifying issues related to convenience and installation in daily usage. The test vehicle was fabricated by installing a wireless charging system into a Prius PHV (Plug-in Hybrid Vehicle). The installed system had the same charging power as the cable charging system used on the base vehicle, and had a charging time of 1.5 hours. A high-frequency 85 kHz power supply and primary coil were produced for the charging infrastructure. To identify differences in charging behavior, the test subjects were asked to use the cable charging system for the first month before changing to the wireless charging system for two months. Data acquisition was performed by an on-board data logger and through interviews with the test subjects.
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