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Journal Article

Modeling and Validation of 48V Mild Hybrid Lithium-Ion Battery Pack

2018-04-03
2018-01-0433
As part of the midterm evaluation of the 2022-2025 Light-Duty Vehicle Greenhouse Gas (GHG) Standards, the U.S. Environmental Protection Agency (EPA) developed simulation models for studying the effectiveness of 48V mild hybrid electric vehicle (MHEV) technology for reducing CO2 emissions from light-duty vehicles. Simulation and modeling of this technology requires a suitable model of the battery. This article presents the development and validation of a 48V lithium-ion battery model that will be integrated into EPA’s Advanced Light-Duty Powertrain and Hybrid Analysis (ALPHA) vehicle simulation model and that can also be used within Gamma Technologies, LLC (Westmont, IL) GT-DRIVE™ vehicle simulations. The battery model is a standard equivalent circuit model with the two-time constant resistance-capacitance (RC) blocks.
Video

Teardown-Based Cost Assessment for Use in Setting Greenhouse Gas Emissions Standards

2012-06-18
The U.S. Environmental Protection Agency (EPA) contracted with FEV, Inc. to estimate the per-vehicle cost of employing selected advanced efficiency-improving technologies in light-duty motor vehicles. The development of transparent, reliable cost analyses that are accessible to all interested stakeholders has played a crucial role in establishing feasible and cost effective standards to improve fuel economy and reduce greenhouse gas (GHG) emissions. The FEV team, together with engineering staff from EPA's National Vehicle and Fuel Emissions Laboratory, and FEV's subcontractor, Munro & Associates, developed a robust costing methodology based on tearing down, to the piece part level, relevant systems, sub-systems, and assemblies from vehicles ?with and without? the technologies being evaluated.
Journal Article

Teardown-Based Cost Assessment for Use in Setting Greenhouse Gas Emissions Standards

2012-04-16
2012-01-1343
The U.S. Environmental Protection Agency (EPA) contracted with FEV, Inc. to estimate the per-vehicle cost of employing selected advanced efficiency-improving technologies in light-duty motor vehicles. The development of transparent, reliable cost analyses that are accessible to all interested stakeholders has played a crucial role in establishing feasible and cost effective standards to improve fuel economy and reduce greenhouse gas (GHG) emissions. The FEV team, together with engineering staff from EPA's National Vehicle and Fuel Emissions Laboratory, and FEV's subcontractor, Munro & Associates, developed a robust costing methodology based on tearing down, to the piece part level, relevant systems, sub-systems, and assemblies from vehicles “with and without” the technologies being evaluated.
Journal Article

Determination of PEMS Measurement Allowances for Gaseous Emissions Regulated Under the Heavy-Duty Diesel Engine In-Use Testing Program Part 3 – Results and Validation

2009-04-20
2009-01-0938
Beginning in 2007, heavy-duty engine manufacturers in the U.S. have been responsible for verifying the compliance on in-use vehicles with Not-to-Exceed (NTE) standards under the Heavy-Duty In-Use Testing Program (HDIUT). This in-use testing is conducted using Portable Emission Measurement Systems (PEMS) which are installed on the vehicles to measure emissions during real-world operation. A key component of the HDIUT program is the generation of measurement allowances which account for the relative accuracy of PEMS as compared to more conventional, laboratory based measurement techniques. A program to determine these measurement allowances for gaseous emissions was jointly funded by the U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and various member companies of the Engine Manufacturer's Association (EMA).
Technical Paper

Impact of Real-World Drive Cycles on PHEV Battery Requirements

2009-04-20
2009-01-1383
Plug-in hybrid electric vehicles (PHEVs) have the ability to significantly reduce petroleum consumption. Argonne National Laboratory (Argonne), working with the FreedomCAR and Fuels Partnership, helped define the battery requirements for PHEVs. Previous studies demonstrated the impact of the vehicle's characteristics, such as its class, mass, or electrical accessories, on the requirements. However, questions on the impact of drive cycles remain outstanding. In this paper, we evaluate the consequences of sizing the electrical machine and the battery to follow standard drive cycles, such as the urban dynamometer driving schedule (UDDS), as well as real-world drive cycles in electric vehicle (EV) mode. The requirements are defined for several driving conditions (e.g., urban, highway) and types of driving behavior (e.g., smooth, aggressive).
Technical Paper

Tier 2 Intermediate Useful Life (50,000 Miles) and 4000 Mile Supplemental Federal Test Procedure (SFTP) Exhaust Emission Results for a NOx Adsorber and Diesel Particle Filter Equipped Light-Duty Diesel Vehicle

2005-04-11
2005-01-1755
Due to its high efficiency and superior durability the diesel engine is again becoming a prime candidate for future light-duty vehicle applications within the United States. While in Europe the overall diesel share exceeds 40%, the current diesel share in the U.S. is 1%. Despite the current situation and the very stringent Tier 2 emission standards, efforts are being made to introduce the diesel engine back into the U.S. market. In order to succeed, these vehicles have to comply with emissions standards over a 120,000 miles distance while maintaining their excellent fuel economy. The availability of technologies such as high-pressure common-rail fuel systems, low sulfur diesel fuel, NOx adsorber catalysts (NAC), and diesel particle filters (DPFs) allow the development of powertrain systems that have the potential to comply with the light-duty Tier 2 emission requirements. In support of this, the U.S.
Technical Paper

Performance of Partial Flow Sampling Systems Relative to Full Flow CVS for Determination of Particulate Emissions under Steady-State and Transient Diesel Engine Operation

2002-05-06
2002-01-1718
The use of a partial flow sampling system (PFSS) to measure nonroad steady-state diesel engine particulate matter (PM) emissions is a technique for certification approved by a number of regulatory agencies around the world including the US EPA. Recently, there have been proposals to change future nonroad tests to include testing over a nonroad transient cycle. PFSS units that can quantify PM over the transient cycle have also been discussed. The full flow constant volume sampling (CVS) technique has been the standard method for collecting PM under transient engine operation. It is expensive and requires large facilities as compared to a typical PFSS. Despite the need for a cheaper alternative to the CVS, there has been a concern regarding how well the PM measured using a PFSS compared to that measured by the CVS. In this study, three PFSS units, including AVL SPC, Horiba MDLT, and Sierra BG-2 were investigated in parallel with a full flow CVS.
Technical Paper

Alternative Vehicle Power Sources: Towards a Life Cycle Inventory

2000-04-26
2000-01-1478
Three alternatives to internal combustion vehicles currently being researched, developed, and commercialized are electric, hybrid electric, and fuel-cell vehicles. A total life-cycle inventory for an alternative vehicle must include factors such as the impacts of car body materials, tires, and paints. However, these issues are shared with gasoline-powered vehicles; the most significant difference between these vehicles is the power source. This paper focuses on the most distinct and challenging aspect of alternative-fuel vehicles, the power sources. The life-cycle impacts of battery systems for electric and hybrid vehicles are assessed. Less data is publicly available on the fuel cell; however, we offer a preliminary discussion of the environmental issues unique to fuel cells. For each of these alternative vehicles, a primary environmental hurdle is the consumption of materials specific to the power sources.
Technical Paper

Effects of Steady-State and Transient Operation on Exhaust Emissions from Nonroad and Highway Diesel Engines

1998-09-14
982044
Six heavy-duty diesel engines were tested for exhaust emissions on the ISO 8-mode nonroad steady-state duty cycle and the U.S. FTP highway transient test cycle. Two of these engines were baseline nonroad engines, two were Tier 1 nonroad engines, and two were highway engines. One of the Tier 1 nonroad engines and both of the highway engines were also tested on three transient cycles developed for nonroad engines. In addition, published data were collected from an additional twenty diesel engines that were tested on the 8-mode as well as at least one transient test cycle. Data showed that HC and PM emissions from diesel engines are very sensitive to transient operation while NOx emissions are much less so. Although one of the nonroad transient duty cycles showed lower PM than the steady-state duty cycles, all four of the other cycles showed much higher PM emissions than the steady-state cycle.
Technical Paper

A Method for Comparing Transient NOx Emissions With Weighted Steady State Test Results

1998-02-23
980408
This paper describes a method used to compare the emissions from transient operation of an engine with the emissions from steady state operating modes of the engine. Weightings were assigned to each mode based on the transient cycle under evaluation. The method of assigning the weightings for each mode took into account several factors, including the distance between each second of the transient cycle's speed-and-torque point requests (in a speed vs. torque coordinate system) and the given mode. Two transient cycles were chosen. The transient cycles were taken from actual in-use data collected on nonroad engines during in-field operation. The steady state modes selected were based on both International Standard Organization (ISO) test modes, as well as, augmentation based on contour plots of the emissions from nonroad diesel engines. Twenty-four (24) steady-state modes were used. The transient cycle's speed-and-torque points are used to weight each steady state mode in the method.
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