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Technical Paper

Energy Modeling of Deceleration Strategies for Electric Vehicles

2023-04-11
2023-01-0347
Rapid adoption of battery electric vehicles means improving the energy consumption and energy efficiency of these new vehicles is a top priority. One method of accomplishing this is regenerative braking, which converts kinetic energy to electrical energy stored in the battery pack while the vehicle is decelerating. Coasting is an alternative strategy that minimizes energy consumption by decelerating the vehicle using only road load. A battery electric vehicle model is refined to assess regenerative braking, coasting, and other deceleration strategies. A road load model based on public test data calculates tractive effort requirements based on speed and acceleration. Bidirectional Willans lines are the basis of a powertrain model simulating battery energy consumption. Vehicle tractive and powertrain power are modeled backward from prescribed linear velocity curves, and the coasting trajectory is forward modeled given zero tractive power.
Journal Article

Willans Line Bidirectional Power Flow Model for Energy Consumption of Electric Vehicles

2022-03-29
2022-01-0531
A new and unique electric vehicle powertrain model based on bidirectional power flow for propel and regenerative brake power capture is developed and applied to production battery electric vehicles. The model is based on a Willans line model to relate power input from the battery and power output to tractive effort, with one set of parameters (marginal efficiency and an offset loss) for the bidirectional power flow through the powertrain. An electric accessory load is included for the propel, brake and idle phases of vehicle operation. In addition, regenerative brake energy capture is limited with a regen fraction (where the balance goes to friction braking), a power limit, and a low-speed cutoff limit. The purpose of the model is to predict energy consumption and range using only tractive effort based on EPA published road load and test mass (test car list data) and vehicle powertrain parameters derived from EPA reported unadjusted UDDS and HWFET energy consumption.
Technical Paper

Effects of the Engine Cooling System Design on Fuel Consumption - a Numerical Assessment

2021-03-26
2020-36-0182
One of the biggest challenges for mobility engineers today is the reduction of fuel consumption while keeping or even improving the automobiles propulsion system performance. A great part of the current powertrain components is developed to work at high engine loads and extreme environmental conditions, among which the engine cooling system, for example. As the overall vehicle efficiency depends directly on the thermal system design, it is important to make a careful investigation of the external ambient to develop this system on the best possible way, seeking to minimize the negative impacts at normal driving situations, which represents the most of the vehicle's life cycle. In this regard, the present paper reports a numerical study about the impacts of different cooling system hardware configurations on the fuel consumption of a turbocharged flex-fuel engine.
Technical Paper

The impacts of Diesel cycle engines on the operating costs of the Cessna 172 Skyhawk and JT-A aircraft.

2020-01-13
2019-36-0321
Diesel engines have been used on the aeronautical market for a long time. Despite this fact, there are few studies showing the potential cost savings of using this type of technology. In this way, the goal of this paper is to find out whether or not it is advantageous to use an Otto or Diesel cycle engine on general aviation light aircraft. It is well known that both of them have pros and cons, however, the possibility of using Jet A-1 (kerosene) as fuel gives the Diesel engine a clear advantage in a market like Brazil, where the price of the regular piston fuel (AvGas) keeps rising to astonishing values. Throughout this paper, a detailed study of the fixed and variable costs of two similar aircraft, both Cessnas 172 equipped with Otto and Diesel cycle engines is conducted, comparing fuel consumption, performance levels, and other factors.
Technical Paper

Combustion influence of a pre-chamber ignition system in a SI commercial engine

2018-09-03
2018-36-0115
Environmental policies and fuel costs have driven the development of new technologies for internal combustion engines. In this sense, the use of mixtures with small portions of fuel allows lower fuel consumption and pollutants emissions, emerging as a promising strategy. Despite the advantages, lean burn requires a larger energy source to provide satisfactory flame propagation speed and consequently a stable combustion. The use of pre-chamber ignition systems (PCIS) has been used in SI engines to assist the start of combustion of lean mixtures, in which a supplementary fuel system can stratify the amount of either liquid or gaseous fuels supplied to the pre-chamber. In this context, this paper aims to evaluate combustion characteristics of a commercial engine with the use of stratified PCIS operating with impoverished mixtures of ethanol-air in main-chamber and hydrogen assistance in pre-chamber.
Technical Paper

Combustion analysis in a SI engine with homogeneous and stratified pre-chamber system

2018-09-03
2018-36-0112
Extensive studies of pre-chamber ignition systems in internal combustion engines have proven its effectiveness in reduction of fuel consumption and improvement in several combustion parameters. Considering the different types of pre-chamber configurations, this paper aims to compare the combustion in a SI engine with both homogeneous and stratified pre-chamber ignition systems. To achieve this objective a system with the ability to control the hydrogen injection in the pre-chamber was built. This system was installed in a multi-cylinder Ford Sigma 1.6L engine and tested in a dynamometric room. Tests consisted in imposing a constant rotation and IMEP to test three conditions: standard spark ignition, pre-chamber ignition system without fuel injection (homogenous) and with hydrogen injection (stratified). It was possible to identify that with the use of pre-chamber ignition system there is a reduction in specific fuel consumption and in the combustion duration.
Technical Paper

Influence of Inflation Pressure of a Tire on Rolling Resistance and Fuel Consumption

2017-11-07
2017-36-0095
Resistive forces are a great source of fuel consumption in vehicles. In particular, rolling resistance represent the major resistance force at low speeds. It is highly influenced by the inflation pressure of the tire and vertical load over it. In the present work, a computer model is created with the objective of investigating the influence of tire inflation pressure on fuel consumption and rolling resistance force. Pressure is varied and parameters analyzed at different vehicle speeds for two different calculation methods. Results show significant decrease in fuel consumption and rolling resistance force as inflation pressure is augmented.
Technical Paper

Multi-Cylinder Torch Ignition System Operating With Homogeneous Charge - Performance and CO2

2017-11-07
2017-36-0250
Global trends in the development of spark ignition internal combustion engines lead to the adoption of solutions that reduce CO2 emissions and fuel consumption. Downsizing is a well-established path for this reduction, but it is necessary to use other technologies in order to achieve these ever more rigorous levels. A homogeneous torch ignition system is a viable alternative for reducing CO2 emissions with a combined reduction in specific fuel consumption and increased thermal efficiency. Thus a prototype adapted from an Otto engine with four cylinders is used for analysis. The performance and CO2 emission reference data were initially obtained with the baseline engine operating with a stoichiometric mixture. Then for the same conditions of BMEP, angular velocity and gradual lean of the mixture from the stoichiometry, the results of the adapted system are obtained.
Technical Paper

Combustion Analysis of a Current Vehicular Engine Operating in Lean Air-Fuel Conditions

2017-11-07
2017-36-0207
Environmental issues and energy security are critical concerns of the most countries. According researchers, excessive growth of land vehicles is one of the biggest contributors to global air pollution and oil reserves reduction. In this context, the use of lean burn technologies emerges as a promising strategy, allowing lower fuel consumption and pollutants emissions. Present work aims to analyze the behavior of a current commercial engine, gasoline fueled, varying the air-fuel ratio without the use of lean burn ignitions technologies. Analysis was performed through bench dynamometer tests, evaluating cylinder pressure, exhaust gas temperature, fuel conversion efficiency, cycle thermal efficiency, coefficient of variation in indicated mean effective pressure, apparent heat release rate, flame development angle and burn duration.
Technical Paper

Design and Combustion Characteristics of an Ethanol Homogeneous Charge Torch Ignition System for a Single-cylinder Optical Engine

2016-10-25
2016-36-0130
The trends in the development of spark ignition engines leads to the adoption of lean mixtures in the combustion chamber. Torch ignition systems have potential to reduce simultaneously the NOx and CO emissions, while keeping the fuel conversion efficiency at a high level. This study aims to design and analyze a torch ignition system running with ethanol on lean homogeneous charge, adapted to an Otto cycle single-cylinder engine with optical visualization. The main objective is to achieve combustion stability under lean burn operation and to expand the flammability limit for increasing engine efficiency by means of redesigning the ignition system adapting a pre-chamber to the main combustion chamber. Experiments were conducted at constant speed (1000 rpm) using ethanol (E100) as fuel, for a wide range of injection, ignition and mixture formation parameters. Specific fuel consumption and combustion stability were evaluated at each excess air ratio.
Technical Paper

Stratified Torch Ignition Engine: Combustion Analysis

2016-10-25
2016-36-0380
The Stratified Torch Ignition (STI) engine is capable of operating with lean mixture and low cyclic variability. These characteristic significantly decreases fuel consumption and emission levels. In the STI engine the combustion starts at a pre-combustion chamber where a stoichiometric mixture is ignited by an electrical spark. Pressure increase in the pre-combustion chamber push the combustion jet flames through a calibrated nozzle to be precisely targeted into the main chamber. These combustion jet flames endowed with high thermal and kinetic energy assures a fast and stable combustion of a lean mixture formed at the main chamber. A STI prototype were built and tested. The main combustion parameters were obtained from the in-cylinder pressure measured during the experiments. A combustion analysis is carried out to explain the significant improvement of the STI engine in regard to the baseline engine which was used as workhorse for the prototype engine construction.
Technical Paper

Stratified Torch Ignition Engine: Performance Analysis

2016-10-25
2016-36-0379
Global climate change and an increasing energy demand are driving the scientific community to further advance internal combustion engine technology. Invented by Sr. Henry Ricardo in 1918 the torch ignition system was able to significantly decrease engine’s fuel consumption and emission levels. Since the late 70s, soon after the Compound Vortex Controlled Combustion (CVCC) created by Honda, the torch ignition system R&D almost ceased due to the issues encountered by very complex and costly mechanic control systems that time. This work presents a stratified torch ignition prototype endowed with a sophisticated electronic control systems and components such as electro-injectors from direct injection systems placed on the pre-combustion chamber. The torch ignition prototype was tested and its performance are presented and compared with the baseline engine, which was used as a workhorse for the prototype engine construction.
Technical Paper

Simulation of Fuel Consumption and Emissions for Passenger Cars and Urban Buses in Real-World Driving Cycles

2016-10-25
2016-36-0443
Reducing environmental pollution by the transport sector has been influenced according to the increasingly restrictions imposed by regulatory standards. For this, legislation such as Euro (at global level) and Proconve (at local level) set new limits each new phase, usually stipulating reductions in the levels of greenhouse gas emissions. Compliance with these requirements is seen with the vehicle or engine ratings working through the conditions imposed by a standard test cycle. However, standard driving conditions often do not represent the real-world driving conditions, being influenced by relief, traffic lights and other peculiarities of each city or route. This paper aims to compare real-world driving cycles of urban bus and passenger car in the city of Santa Maria, in southern Brazil, with the conditions used for light gasoline vehicles and heavy diesel vehicles approval.
Technical Paper

Control Strategy Development for Parallel Plug-In Hybrid Electric Vehicle Using Fuzzy Control Logic

2016-10-17
2016-01-2222
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is currently developing a control strategy for a parallel plug-in hybrid electric vehicle (PHEV). The hybrid powertrain is being implemented in a 2016 Chevrolet Camaro for the EcoCAR 3 competition. Fuzzy rule sets determine the torque split between the motor and the engine using the accelerator pedal position, vehicle speed and state of charge (SOC) as the input variables. The torque producing components are a 280 kW V8 L83 engine with active fuel management (AFM) and a post-transmission (P3) 100 kW custom motor. The vehicle operates in charge depleting (CD) and charge sustaining (CS) modes. In CD mode, the model drives as an electric vehicle (EV) and depletes the battery pack till a lower state of charge threshold is reached. Then CS operation begins, and driver demand is supplied by the engine operating in V8 or AFM modes with supplemental or loading torque from the P3 motor.
Technical Paper

Conceptual Design and Weight Optimization of Aircraft Power Systems with High-Peak Pulsed Power Loads

2016-09-20
2016-01-1986
The more electric aircraft (MEA) concept has gained popularity in recent years. As the main building blocks of advanced aircraft power systems, multi-converter power electronic systems have advantages in reliability, efficiency and weight reduction. The pulsed power load has been increasingly adopted--especially in military applications--and has demonstrated highly nonlinear characteristics. Consequently, more design effort needs to be placed on power conversion units and energy storage systems dealing with this challenging mission profile: when the load is on, a large amount of power is fed from the power supply system, and this is followed by periods of low power consumption, during which time the energy storage devices get charged. Thus, in order to maintain the weight advantage of MEA and to keep the normal functionality of the aircraft power system in the presence of a high-peak pulsed power load, this paper proposes a novel multidisciplinary weight optimization technique.
Technical Paper

Development of a Multi-Disciplinary Optimization Framework for Nonconventional Aircraft Configurations in PACELAB APD

2015-09-15
2015-01-2564
1 Most traditional methods and equations for estimating the structural and nonstructural weights and aerodynamics used at the aircraft conceptual design phase are empirical relations developed for conventional tube-and-wing aircraft. In a computation-heavy design process, such as Multidisciplinary Design and Optimization (MDO) simplicity of calculation is paramount, and for conventional configurations the aforementioned approaches work well enough for conceptual design. But, for non-traditional designs such as strut-braced winged aircraft, empirical data is generally not available and the usual methods can no longer apply. One solution to this is a movement toward generalized physics-based methods that can apply equally well to conventional or non-traditional configurations.
Journal Article

Analytical Modelling of Diesel Powertrain Fuel System and Consumption Rate

2015-01-01
2014-01-9103
Vehicle analytical models are often favorable due to describing the physical phenomena associated with vehicle operation following from the principles of physics, with explainable mathematical trends and with extendable modeling to other types of vehicle. However, no experimentally validated analytical model has been developed as yet of diesel engine fuel consumption rate. The present paper demonstrates and validates for trucks and light commercial vehicles an analytical model of supercharged diesel engine fuel consumption rate. The study points out with 99.6% coefficient of determination that the average percentage of deviation of the steady speed-based simulated results from the corresponding field data is 3.7% for all Freeway cycles. The paper also shows with 98% coefficient of determination that the average percentage of deviation of the acceleration-based simulated results from the corresponding field data under negative acceleration is 0.12 %.
Technical Paper

Development & Integration of a Charge Sustaining Control Strategy for a Series-Parallel Plug-In Hybrid Electric Vehicle

2014-10-13
2014-01-2905
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2012-2014 EcoCAR 2: Plugging in to the Future Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM) and the U.S. Department of Energy (DOE). The goals of the competition are to reduce well-to-wheel (WTW) petroleum energy consumption (PEU), WTW greenhouse gas (GHG) and criteria emissions while maintaining vehicle performance, consumer acceptability and safety. Following the EcoCAR 2 Vehicle Development Process (VDP), HEVT is designing, building, and refining an advanced technology vehicle over the course of the three year competition using a 2013 Chevrolet Malibu donated by GM as a base vehicle.
Technical Paper

Study of Unmanned Supersonic Aircraft Configuration

2014-09-30
2014-36-0193
The aim of this work is to present the preliminary performance studies of the unmanned, lightweight (less than 10 kg), supersonic research aircraft. The studies comprise the typical mission for the aircraft's first supersonic version, based on the aerodynamic, thrust, and mass characteristics presented in a previous work. The aircraft, named as “Pohox”, is an Unmanned Air Vehicle, or “UAV”, and is intended to be the flying test bed for a multi cycle engine capable to provide thrust in subsonic, transonic and supersonic regimes. Different tools have been developed to perform the analysis. In the analysis, different flight paths are considered in order to provide insights in terms of fuel consumption, altitude and speed gain. Aircraft ‘excess power’ diagrams have been generated, to provide guidance for the definition of the flight paths to be analyzed. Drag dependency with Mach number is considered in the analysis.
Technical Paper

Powertrain Design to Meet Performance and Energy Consumption Goals for EcoCAR 3

2014-04-01
2014-01-1915
The Hybrid Electric Vehicle Team (HEVT) of Virginia Tech is excited about the opportunity to apply for participation in the next Advanced Vehicle Technology Competition. EcoCAR 3 is a new four year competition sponsored by the Department of Energy and General Motors with the intention of promoting sustainable energy in the automotive sector. The goal of the competition is to guide students from universities in North America to create new and innovative technologies to reduce the environmental impact of modern day transportation. EcoCAR 3, like its predecessors, will give students hands-on experience in designing and implementing advanced technologies in a setting similar to that of current production vehicles.
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