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Journal Article

An Experimental Study of the Effects of a Nonlinear Store on the Steady-State Dynamics of a Test Airplane

2021-08-31
2021-01-1117
Local nonlinearities can affect the global dynamics of their linear host structures. In the context of fixed-wing aircraft, failure of store mounting can result in strong local nonlinearities. In this work, we experimentally mimic store mounting failure conditions in a model airplane subject to harmonic excitation. Two identical stores are mounted under the wings and are placed symmetrically opposite each other. The configuration where both stores are “locked”, i.e., mounting is very stiff, serves as the baseline linear system. The second configuration involves unlocking one of the stores, enabling a geometrically nonlinear flexure connection between the unlocked store and the wing. The flexure lets the store interact with the first flexible mode of the airplane, resulting in large relative displacements between the store and wing. In addition, the configuration allows for vibro-impacts between the wing and store.
Technical Paper

Development of a New Ejector Performance Map for Design of an Automotive Air Conditioning System

2020-04-14
2020-01-1244
Ejector as a work recovery device offers potential for developing energy efficient heating and cooling systems based on vapor compression technology. For applications like automobile air conditioning, the operating conditions vary significantly which can lead to considerable performance degradation when the system is operated in off-design conditions. Therefore, system designing warrants development of accurate ejector performance models for a wide range of operating conditions. In this paper, a novel methodology for ejector performance maps is proposed using ejector efficiency as performance parameter and volumetric entrainment ratio as characterization parameter. The proposed performance map is developed after conducting experiments to find appropriate performance representation where ejector driven flow can be characterized using ejector motive flow. The developed performance map can predict ejector pressure lift within an accuracy of 20% using an iterative solver.
Journal Article

Visualization Study of the Relationship between the Orientation of Tube and the Flow Regimes Near the Expansion Valve

2020-04-14
2020-01-1256
Several types of noise exist in automobiles. The flow-induced noise in the expansion device can be very disturbing since the expansion device is located near the occupants. In many studies, the flow-induced noise is found to be mitigated when the orientation of the tube is changed. However, no study explores the reason why flow-induced noise changes when the orientation of the tube is changed. The flow-induced noise varies along with the flow regimes near the expansion devices. In this paper, an experimental based research is used to study how the tube orientation changes the flow regimes under the same operating conditions. A pumped R134a system with transparent tubes (1/4-inch ID) is used to visualize the flow regimes near the manual expansion valve. The transparent tube is a continuous connection of horizontal tubes, 45° inclined tubes, and vertical tubes.
Technical Paper

Experimental Aerodynamic Simulation of Glaze Ice Accretion on a Swept Wing

2019-06-10
2019-01-1987
Aerodynamic assessment of icing effects on swept wings is an important component of a larger effort to improve three-dimensional icing simulation capabilities. An understanding of ice-shape geometric fidelity and Reynolds and Mach number effects on iced-wing aerodynamics is needed to guide the development and validation of ice-accretion simulation tools. To this end, wind-tunnel testing was carried out for 8.9% and 13.3% scale semispan wing models based upon the Common Research Model airplane configuration. Various levels of geometric fidelity of an artificial ice shape representing a realistic glaze-ice accretion on a swept wing were investigated. The highest fidelity artificial ice shape reproduced all of the three-dimensional features associated with the glaze ice accretion. The lowest fidelity artificial ice shapes were simple, spanwise-varying horn ice geometries intended to represent the maximum ice thickness on the wing upper surface.
Journal Article

Additional Comparison of Iced Aerodynamic Measurements on a Swept Wing from Two Wind Tunnels

2019-06-10
2019-01-1986
Artificial ice shapes of various geometric fidelity were tested on a wing model based on the Common Research Model. Low Reynolds number tests were conducted at Wichita State University’s Walter H. Beech Memorial Wind Tunnel utilizing an 8.9% scale model, and high Reynolds number tests were conducted at ONERA’s F1 wind tunnel utilizing a 13.3% scale model. Several identical geometrically-scaled ice shapes were tested at both facilities, and the results were compared at overlapping Reynolds and Mach numbers. This was to ensure that the results and trends observed at low Reynolds number could be applied and continued to high, near-flight Reynolds number. The data from Wichita State University and ONERA F1 agreed well at matched Reynolds and Mach numbers. The lift and pitching moment curves agreed very well for most configurations.
Journal Article

Experimental Aerodynamic Simulation of a Scallop Ice Accretion on a Swept Wing

2019-06-10
2019-01-1984
Understanding the aerodynamic impact of swept-wing ice accretions is a crucial component of the design of modern aircraft. Computer-simulation tools are commonly used to approximate ice shapes, so the necessary level of detail or fidelity of those simulated ice shapes must be understood relative to high-fidelity representations of the ice. Previous tests were performed in the NASA Icing Research Tunnel to acquire high-fidelity ice shapes. From this database, full-span artificial ice shapes were designed and manufactured for both an 8.9%-scale and 13.3%-scale semispan wing model of the CRM65 which has been established as the full-scale baseline for this swept-wing project. These models were tested in the Walter H. Beech wind tunnel at Wichita State University and at the ONERA F1 facility, respectively. The data collected in the Wichita St.
Technical Paper

Application of Vortex Control to an Automotive Transcritical R744 Ejector Cycle

2018-04-03
2018-01-0060
Expansion work recovery by two-phase ejector is known to be beneficial to vapor compression cycle performance. However, one of the biggest challenges with ejector vapor compression cycles is that the ejector cycle performance is sensitive to working condition changes which are common in automotive applications. Different working conditions require different ejector geometries to achieve maximum performance. Slightly different geometries may result in substantially different COPs under the same conditions. The ejector motive nozzle throat diameter (motive nozzle restrictiveness) is one of the key parameters that can significantly affect ejector cycle COP. This paper presents the experimental results of the application of a new two-phase nozzle restrictiveness control mechanism to an automotive transcritical R744 ejector cycle.
Technical Paper

Oil Circulation Rate in Ejector Cooling Cycles

2018-04-03
2018-01-0077
In this study, the influence of compressor speed, ejector motive nozzle needle position and evaporator inlet metering valve opening on the oil circulation rates (OCRs) of an automotive R744 transcritical standard ejector cycle was experimentally investigated. Significantly higher OCR (~10%) was observed at the evaporator inlet of the ejector cycle than at the high pressure side. It has been observed that evaporator OCR was increased with increasing compressor speed. When the motive nozzle needle moved towards the nozzle throat, both compressor discharge flow rate and evaporator OCR were observed to be significantly lowered. As the evaporator inlet metering valve opening was adjusted, the compressor mass flow rate did not vary significantly while the evaporator mass flow rate decreased with decreasing metering valve opening. The evaporator OCR decreased from 6.5% to 2.2% as the metering valve opening varied from 86% to 27%.
Technical Paper

Implementation of Reinforcement Learning on Air Source Heat Pump Defrost Control for Full Electric Vehicles

2018-04-03
2018-01-1193
Air source heat pumps as the heating system for full electric vehicles are drawing more and more attention in recent years. Despite the high energy efficiency, frost accumulation on the heat pump evaporator is one of the major challenges associated with air source heat pumps. The evaporator needs to be actively defrosted periodically and heat pump heating will be interrupted during defrosting process. Proper defrost control is needed to obtain high average heat pump energy efficiency. In this paper, a new method for generating air source heat pump defrost control policy using reinforcement learning is introduced. This model-free method has several advantages. It can automatically generate optimal defrost control policy instead of requiring manually determination of the control policy parameters and logics.
Journal Article

Influence of Nozzle Divergent Part Length and Throat Diameter on Vortex Control of Initially Subcooled Flashing Flow

2017-03-28
2017-01-0165
Expansion work recovery by two-phase ejector is known to be beneficial to vapor compression cycle performance. However, one of the biggest challenges with ejector vapor compression cycle is that the ejector cycle performance is sensitive to working condition changes which are common in many applications, including automotive AC systems. Different working conditions require different ejector geometries to achieve maximum performance. Slightly different geometries may result in substantially different COPs under the same conditions. Ejector motive nozzle throat diameter (motive nozzle restrictiveness) is one of the key parameters that can significantly affect COP. This paper presents the experimental investigation of a new motive nozzle restrictiveness control mechanism for two-phase ejectors used in vapor compression cycles, which has the advantages of being simple, potentially less costly and less vulnerable to clogging.
Journal Article

Modeling of a Reversible Air Conditioning-Heat Pump System for Electric Vehicles

2016-04-05
2016-01-0261
This paper presents a simulation model for a reversible air conditioning and heat pump system for electric vehicles. The system contains a variable speed compressor, three microchannel heat exchangers, an accumulator, and two electronic expansion valves. Heat exchangers are solved by discretizing into cells. Compressor and accumulator models are developed by fitting data with physical insights. Expansion valves are modeled by isenthalpic processes. System performance is calculated by connecting all parts in the same way as the physical system and solved iteratively. The model is reasonably validated against experimental data from a separate experimental study. Future improvement is needed to take into account maldistribution in outdoor heat exchanger working as an evaporator in HP mode. Charge retention in components also requires further study.
Technical Paper

Refrigerant-Oil Flow at the Compressor Discharge

2016-04-05
2016-01-0247
Automotive air conditioning compressor produces an annular-mist flow consisting of gas-phase refrigerant flow with oil film and oil droplets. This paper reports a method to calculate the oil retention and oil circulation ratio based on oil film thickness, wave speed, oil droplet size, oil droplet speed, and mass flow rate. Oil flow parameters are measured by high-speed camera capture and video processing in a non-invasive way. The estimated oil retention and oil circulation ratio results are compared quantitatively with the measurements from system experiments under different compressor outlet gas superficial velocity. The agreement between video result and sampling measurement shows that this method can be applied in other annular-mist flow analysis. It is also shown that most of the oil exists in film from the mass point of view while oil droplets contributes more to the oil mass flow rate because they travel in a much higher speed.
Technical Paper

Vortex Tube Heat Booster to Improve Performance of Heat Driven Cooling Cycles for Automotive Applications

2016-04-05
2016-01-0245
Increasing energy costs justify research on how to improve utilization of low-grade energy that is abundantly available as waste heat from many thermodynamic processes such as internal combustion engine cycles. One option is to directly generate cooling through absorption/adsorption or vapor jet ejector cycles. As in the case of power generation cycles, cooling cycle efficiencies would increase if the heat input were available at higher temperature. This paper assesses the feasibility of a novel idea that uses a vortex tube to increase the available temperature levels of low-grade heat sources. The desired temperature increase is achieved by sending a stream of vapor that was heated by the waste heat source through a vortex tube, which further elevates the temperature used in a heat driven ejector cooling cycle.
Technical Paper

Experimental Study of an Air Conditioning-Heat Pump System for Electric Vehicles

2016-04-05
2016-01-0257
This paper presents the experimentally obtained performance characteristics of an air conditioning-heat pump system that uses heat exchangers from a commercially available Nissan Leaf EV. It was found that refrigerant charge needed for cooling operation was larger than that for heating function with the test setup. The effects of: a). indoor air flow rate, b). outdoor air flow rate, and c). compressor speed on heating capacity and energy efficiency were explored and presented. Appropriate opening size of expansion valve that controlled subcooling for better energy efficiency was discussed and results were presented. Expansion valve opening size also strongly affected charge migration. Warm-up tests at different ambient conditions showed the necessity of a secondary heater to be reserved for very low ambient temperature.
Journal Article

A New Control Mechanism for Two-Phase Ejector in Vapor Compression Cycles for Automotive Applications Using Adjustable Motive Nozzle Inlet Swirl

2016-04-05
2016-01-0243
Expansion work recovery by two-phase ejector is known to be beneficial to vapor compression cycle performance. However, one of the biggest challenges with ejector vapor compression cycles is that the ejector cycle performance is sensitive to working condition changes which are common in automotive applications. Different working conditions require different ejector geometries to achieve maximum performance. Slightly different geometries may result in substantially different COPs under the same conditions. The ejector motive nozzle throat diameter (motive nozzle restrictiveness) is one of the key parameters that can significantly affect ejector cycle COP. This paper presents a new two-phase nozzle restrictiveness control mechanism which is possibly applicable to two-phase ejectors used in vapor compression cycles.
Technical Paper

A New Euler/Lagrange Approach for Multiphase Simulations of a Multi-Hole GDI Injector

2015-04-14
2015-01-0949
Compared to conventional injection techniques, Gasoline Direct Injection (GDI) has a lot of advantages such as increased fuel efficiency, high power output and low emission levels, which can be more accurately controlled. Therefore, this technique is an important topic of today's injection system research. Although the operating conditions of GDI injectors are simpler from a numerical point of view because of smaller Reynolds and Weber numbers compared to Diesel injection systems, accurate simulations of the breakup in the vicinity of the nozzle are very challenging. Combined with the complications of experimental techniques that could be applied inside the nozzle and at the nozzle exit, this is the reason for the lack of understanding the primary breakup behavior of current GDI injectors.
Technical Paper

Model Accuracy of Variable Fidelity Vapor Cycle System Simulations

2014-09-16
2014-01-2140
As the cost and complexity of modern aircraft systems advance, emphasis has been placed on model-based design as a means for cost effective subsystem optimization. The success of the model-based design process is contingent on accurate prediction of the system response prior to hardware fabrication, but the level of fidelity necessary to achieve this objective is often called into question. Identifying the key benefits and limitations of model fidelity along with the key parameters that drive model accuracy will help improve the model-based design process enabling low cost, optimized solutions for current and future programs. In this effort, the accuracy and capability of a vapor cycle system (VCS) model were considered from a model fidelity and parameter accuracy standpoint. A range of model fidelity was evaluated in terms of accuracy, capability, simulation speed, and development time.
Journal Article

An Experimentally Validated Model for Predicting Refrigerant and Lubricant Inventory in MAC Heat Exchangers

2014-04-01
2014-01-0694
The paper presents a semi-empirical model to predict refrigerant and lubricant inventory in both evaporator and condenser of an automotive air conditioning (MAC) system. In the model, heat exchanger is discretized into small volumes. Temperature, pressure and mass inventory are calculated by applying heat transfer, pressure drop and void fraction correlations to these volumes respectively. Refrigerant and lubricant are treated as a zeotropic mixture with a temperature glide. As refrigerant evaporates or condenses, thermophysical properties are evaluated accordingly with the change of lubricant concentration. Experimental data is used to validate the model. As a result, refrigerant and lubricant mass is predicted within 20% in the evaporator. However, in the condenser, lubricant mass was consistently under-predicted while refrigerant mass was predicted within 15% error. Moreover, the lubricant under-prediction becomes more significant at higher Oil Circulation Ratio (OCR).
Technical Paper

Effect of Flow Regime in the Horizontal Inlet Header on Refrigerant-Oil Mixture Distribution in a MAC Microchannel Evaporator

2014-04-01
2014-01-0701
The effect of lubricant on distribution is investigated by relating the flow regime in the horizontal inlet header and the corresponding infrared image of the evaporator. Visualization of the flow regime is performed by high-speed camera. R134a is used as the refrigerant with PAG 46 as lubricant, forming foam in all flow regimes. Quantitative information including foam location, foam layer thickness is obtained using a matlab-based video processing program. Oil circulation rate effect on flow regime is analyzed quantitatively.
Technical Paper

Lubricant Impact on R134a Distribution and Microchannel Heat Exchanger Performance

2014-04-01
2014-01-0706
Lubricant in compressor usually flows out with refrigerant. Thus, it is evitable for lubricant to be present in the heat exchanger, which significantly affects the heat exchanger performance. This paper is to investigate the effects of PAG oil on R134a distribution in the microchannel heat exchanger (MCHX) with vertical headers and to provide a tool to model R134a (with oil) distribution and its effects on MCHX capacity. The flow configuration in MCHX under the heat pump mode of the reversible system is mimicked in the experimental facility: refrigerant-oil mixture is fed into the test header from the bottom pass and exits through the top pass. It is found that a small amount of oil (OCR=0.5%) worsen the distribution. But further increasing OCR to 2.5% and 4.7%, the distribution becomes better.
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