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Journal Article

A Standard Set of Courses to Assess the Quality of Driving Off-Road Combat Vehicles

2023-04-11
2023-01-0114
Making manned and remotely-controlled wheeled and tracked vehicles easier to drive, especially off-road, is of great interest to the U.S. Army. If vehicles are easier to drive (especially closed hatch) or if they are driven autonomously, then drivers could perform additional tasks (e.g., operating weapons or communication systems), leading to reduced crew sizes. Further, poorly driven vehicles are more likely to get stuck, roll over, or encounter mines or improvised explosive devices, whereby the vehicle can no longer perform its mission and crew member safety is jeopardized. HMI technology and systems to support human drivers (e.g., autonomous driving systems, in-vehicle monitors or head-mounted displays, various control devices (including game controllers), navigation and route-planning systems) need to be evaluated, which traditionally occurs in mission-specific (and incomparable) evaluations.
Journal Article

Estimating the Workload of Driving Using Video Clips as Anchors

2022-03-29
2022-01-0805
As new technology is added to vehicles and traffic congestion increases, there is a concern that drivers will be overloaded. As a result, there has been considerable interest in measuring driver workload. This can be achieved using many methods, with subjective assessments such as the NASA Task Loading Index (TLX) being most popular. Unfortunately, the TLX is unanchored, so there is no way to compare TLX values between studies, thus limiting the value of those evaluations. In response, a method was created to anchor overall workload ratings. To develop this method, 24 subjects rated the workload of clips of forward scenes collected while driving on rural, urban, and limited-access roads in relation to 2 looped anchor clips. Those clips corresponded to Level of Service (LOS) A and E (light and heavy traffic) and were assigned values of 2 and 6 respectively.
Journal Article

Tanker Truck Rollover Avoidance Using Learning Reference Governor

2021-04-06
2021-01-0256
Tanker trucks are commonly used for transporting liquid material including chemical and petroleum products. On the one hand, tanker trucks are susceptible to rollover accidents due to the high center of gravity when they are loaded and due to the liquid sloshing effects when the tank is partially filled. On the other hand, tanker truck rollover accidents are among the most dangerous vehicle crashes, frequently resulting in serious to fatal driver injuries and significant property damage, because the liquid cargo is often hazardous and flammable. Therefore, effective schemes for tanker truck rollover avoidance are highly desirable and can bring a considerable amount of societal benefit. Yet, the development of such schemes is challenging, as tanker trucks can operate in various environments and be affected by manufacturing variability, aging, degradation, etc. This paper considers the use of Learning Reference Governor (LRG) for tanker truck rollover avoidance.
Technical Paper

Minimization of Electric Heating of the Traction Induction Machine Rotor

2020-04-14
2020-01-0562
The article solves the problem of reducing electric power losses of the traction induction machine rotor to prevent its overheating in nominal and high-load modes. Electric losses of the rotor power are optimized by the stabilization of the main magnetic flow of the electric machine at a nominal level with the amplitude-frequency control in a wide range of speeds and increased loads. The quasi-independent excitation of the induction machine allows us to increase the rigidity of mechanical characteristics, decrease the rotor slip at nominal loads and overloads and significantly decrease electrical losses in the rotor as compared to other control methods. The article considers the technology of converting the power of individual phases into a single energy flow using a three-phase electric machine equivalent circuit and obtaining an energy model in the form of equations of instantaneous active and reactive power balance.
Journal Article

Security Analysis of Android Automotive

2020-04-14
2020-01-1295
In-vehicle infotainment (IVI) platforms are getting increasingly connected. Besides OEM apps and services, the next generation of IVI platforms are expected to offer integration of third-party apps. Under this anticipated business model, vehicular sensor and event data can be collected and shared with selected third-party apps. To accommodate this trend, Google has been pushing towards standardization among proprietary IVI operating systems with their Android Automotive platform which runs natively on the vehicle’s IVI platform. Unlike Android Auto’s limited functionality of display-projecting certain smartphone apps to the IVI screen, Android Automotive will have access to the in-vehicle network (IVN), and will be able to read and share various vehicular sensor data with third-party apps. This increased connectivity opens new business opportunities for both the car manufacturer as well as third-party businesses, but also introduces a new attack surface on the vehicle.
Technical Paper

Research on the Driving Stability Control System of the Dual-Motor Drive Electric Vehicle

2019-04-02
2019-01-0436
In order to improve the steering stability of the dual-motor drive electric vehicle, Taking the yaw rate and the sideslip angle as the control variables, Using the improved two degree of freedom linear dynamic model and seven degree of freedom nonlinear vehicle dynamics model, The hierarchical structure is used to establish the dual-motor drive electric vehicle steering stability control strategy which consist of the upper direct yaw moment decision-making layer based on the sliding mode controller and the lower additional yaw moment distribution layer based on the optimization theory. The Matlab/Simulink-Carsim joint simulation platform was built. The control strategy proposed in this paper was simulated and verified under the snake test condition and double-line shift test condition.
Journal Article

Simulating the Mobility of Wheeled Ground Vehicles with Mercury

2017-03-28
2017-01-0273
Mercury is a high-fidelity, physics-based object-oriented software for conducting simulations of vehicle performance evaluations for requirements and engineering metrics. Integrating cutting-edge, massively parallel modeling techniques for soft, cohesive and dry granular soil that will integrate state-of-the-art soil simulation with high-fidelity multi-body dynamics and powertrain modeling to provide a comprehensive mobility simulator for ground vehicles. The Mercury implements the Chrono::Vehicle dynamics library for vehicle dynamics, which provides multi-body dynamic simulation of wheeled and tracked vehicles. The powertrain is modeled using the Powertrain Analysis Computational Environment (PACE), a behavior-based powertrain analysis based on the U.S. Department of Energy’s Autonomie software. Vehicle -terrain interaction (VTI) is simulated with the Ground Contact Element (GCE), which provides forces to the Chrono-vehicle solver.
Technical Paper

ADAS Feature Concepts Development Framework via a Low Cost RC Car

2017-03-28
2017-01-0116
ADAS features development involves multidisciplinary technical fields, as well as extensive variety of different sensors and actuators, therefore the early design process requires much more resources and time to collaborate and implement. This paper will demonstrate an alternative way of developing prototype ADAS concept features by using remote control car with low cost hobby type of controllers, such as Arduino Due and Raspberry Pi. Camera and a one-beam type Lidar are implemented together with Raspberry Pi. OpenCV free open source software is also used for developing lane detection and object recognition. In this paper, we demonstrate that low cost frame work can be used for the high level concept algorithm architecture, development, and potential operation, as well as high level base testing of various features and functionalities. The developed RC vehicle can be used as a prototype of the early design phase as well as a functional safety testing bench.
Technical Paper

An Indirect Tire Health Monitoring System Using On-board Motion Sensors

2017-03-28
2017-01-1626
This paper proposes a method to make diagnostic/prognostic judgment about the health of a tire, in term of its wear, using existing on-board sensor signals. The approach focuses on using an estimate of the effective rolling radius (ERR) for individual tires as one of the main diagnostic/prognostic means and it determines if a tire has significant wear and how long it can be safely driven before tire rotation or tire replacement are required. The ERR is determined from the combination of wheel speed sensor (WSS), Global Positioning sensor (GPS), the other motion sensor signals, together with the radius kinematic model of a rolling tire. The ERR estimation fits the relevant signals to a linear model and utilizes the relationship revealed in the magic formula tire model. The ERR can then be related to multiple sources of uncertainties such as the tire inflation pressure, tire loading changes, and tire wear.
Technical Paper

Control of Gear Ratio and Slip in Continuously Variable Transmissions: A Model Predictive Control Approach

2017-03-28
2017-01-1104
The efficiency of power transmission through a Van Doorne type Continuously Variable Transmission (CVT) can be improved by allowing a small amount of relative slip between the engine and driveline side pulleys. However, excessive slip must be avoided to prevent transmission wear and damage. To enable fuel economy improvements without compromising drivability, a CVT control system must ensure accurate tracking of the gear ratio set-point while satisfying pointwise-in-time constraints on the slip, enforcing limits on the pulley forces, and counteracting driveline side and engine side disturbances. In this paper, the CVT control problem is approached from the perspective of Model Predictive Control (MPC). To develop an MPC controller, a low order nonlinear model of the CVT is established. This model is linearized at a selected operating point, and the resulting linear model is extended with extra states to ensure zero steady-state error when tracking constant set-points.
Technical Paper

Development of A New Dynamic Rollover Test Methodology for Heavy Vehicles

2017-03-28
2017-01-1457
Among all the vehicle rollover test procedures, the SAE J2114 dolly rollover test is the most widely used. However, it requires the test vehicle to be seated on a dolly with a 23° initial angle, which makes it difficult to test a vehicle over 5,000 kg without a dolly design change, and repeatability is often a concern. In the current study, we developed and implemented a new dynamic rollover test methodology that can be used for evaluating crashworthiness and occupant protection without requiring an initial vehicle angle. To do that, a custom cart was designed to carry the test vehicle laterally down a track. The cart incorporates two ramps under the testing vehicle’s trailing-side tires. In a test, the cart with the vehicle travels at the desired test speed and is stopped by a track-mounted curb.
Journal Article

Near Automatic Translation of Autonomie-Based Power Train Architectures for Multi-Physics Simulations Using High Performance Computing

2017-03-28
2017-01-0267
The Powertrain Analysis and Computational Environment (PACE) is a powertrain simulation tool that provides an advanced behavioral modeling capability for the powertrain subsystems of conventional or hybrid-electric vehicles. Due to its origins in Argonne National Lab’s Autonomie, PACE benefits from the reputation of Autonomie as a validated modeling tool capable of simulating the advanced hardware and control features of modern vehicle powertrains. However, unlike Autonomie that is developed and executed in Mathwork’s MATLAB/Simulink environment, PACE is developed in C++ and is targeted for High-Performance Computing (HPC) platforms. Indeed, PACE is used as one of several actors within a comprehensive ground vehicle co-simulation system (CRES-GV MERCURY): during a single MERCURY run, thousands of concurrent PACE instances interact with other high-performance, distributed MERCURY components.
Journal Article

Residual Stress Distributions in Rectangular Bars Due to High Rolling Loads

2016-04-05
2016-01-0424
In this paper, residual stress distributions in rectangular bars due to rolling or burnishing at very high rolling or burnishing loads are investigated by roll burnishing experiments and three-dimensional finite element analyses using ABAQUS. First, roll burnishing experiments on rectangular bars at two roller burnishing loads are presented. The results indicate the higher burnishing load induces lower residual stresses and the higher burnishing load does not improve fatigue lives. Next, in the corresponding finite element analyses, the roller is modeled as rigid and the roller rolls on the flat surface of the bar with a low coefficient of friction. The bar material is modeled as an elastic-plastic strain hardening material with a nonlinear kinematic hardening rule for loading and unloading.
Technical Paper

Powertrain Analysis and Computational Environment (PACE) for Multi-Physics Simulations Using High Performance Computing

2016-04-05
2016-01-0308
The Powertrain Analysis and Computational Environment (PACE) is a forward-looking powertrain simulation tool that is ready for a High-Performance Computing (HPC) environment. The code, written in C++, is one actor in a comprehensive ground vehicle co-simulation architecture being developed by the CREATE-GV program. PACE provides an advanced behavioral modeling capability for the powertrain subsystem of a conventional or hybrid-electric vehicle that exploits the idea of reusable vehicle modeling that underpins the Autonomie modeling environment developed by the Argonne National Laboratory. PACE permits the user to define a powertrain in Autonomie, which requires a single desktop license for MATLAB/Simulink, and port it to a cluster computer where PACE runs with an open-source BSD-3 license so that it can be distributed to as many nodes as needed.
Journal Article

Validation Metric for Dynamic System Responses under Uncertainty

2015-04-14
2015-01-0453
To date, model validation metric is prominently designed for non-dynamic model responses. Though metrics for dynamic responses are also available, they are specifically designed for the vehicle impact application and uncertainties are not considered in the metric. This paper proposes the validation metric for general dynamic system responses under uncertainty. The metric makes use of the popular U-pooling approach and extends it for dynamic responses. Furthermore, shape deviation metric was proposed to be included in the validation metric with the capability of considering multiple dynamic test data. One vehicle impact model is presented to demonstrate the proposed validation metric.
Journal Article

Fused Dynamics of Unmanned Ground Vehicle Systems

2014-09-30
2014-01-2322
Through inverse dynamics-based modeling and computer simulations for a 6×6 Unmanned Ground Vehicle (UGV) - a 6×6 truck - in stochastic terrain conditions, this paper analytically presents a coupled impact of different driveline system configurations and a suspension design on vehicle dynamics, including vehicle mobility, and energy efficiency. A new approach in this research work involves an estimation of each axle contribution to the level of potential mobility loss/increase and/or energy consumption increase/ reduction. As it is shown, the drive axles of the vehicle interfere with the vehicle's dynamics through the distribution of the wheels' normal reactions and wheel torques. The interference causes the independent system dynamics to become operationally coupled/fused and thus diminishes vehicle mobility and energy efficiency. The analysis is done by the use of new mobility indices and energy efficiency indices which are functionally coupled/fused.
Journal Article

Flexible Design and Operation of a Smart Charging Microgrid

2014-04-01
2014-01-0716
The reliability theory of repairable systems is vastly different from that of non-repairable systems. The authors have recently proposed a ‘decision-based’ framework to design and maintain repairable systems for optimal performance and reliability using a set of metrics such as minimum failure free period, number of failures in planning horizon (lifecycle), and cost. The optimal solution includes the initial design, the system maintenance throughout the planning horizon, and the protocol to operate the system. In this work, we extend this idea by incorporating flexibility and demonstrate our approach using a smart charging electric microgrid architecture. The flexibility is realized by allowing the architecture to change with time. Our approach “learns” the working characteristics of the microgrid. We use actual load and supply data over a short time to quantify the load and supply random processes and also establish the correlation between them.
Journal Article

Investigating Through Simulation the Mobility of Light Tracked Vehicles Operating on Discrete Granular Terrain

2013-04-08
2013-01-1191
This paper presents a computational framework for the physics-based simulation of light vehicles operating on discrete terrain. The focus is on characterizing through simulation the mobility of vehicles that weigh 1000 pounds or less, such as a reconnaissance robot. The terrain is considered to be deformable and is represented as a collection of bodies of spherical shape. The modeling stage relies on a novel formulation of the frictional contact problem that requires at each time step of the numerical simulation the solution of an optimization problem. The proposed computational framework, when run on ubiquitous Graphics Processing Unit (GPU) cards, allows the simulation of systems in which the terrain is represented by more than 0.5 million bodies leading to problems with more than one million degrees of freedom.
Technical Paper

Real-Time Driving Simulation of Magneto-Rheological Active Damper Stryker Suspension

2012-04-16
2012-01-0303
Real-time driving simulations are an important tool for verifying vehicle and vehicle component designs with a driver in the loop. They not only provide a cost effective solution but also an ability to verify designs in a safe and controlled operating environment. A real-time driving experiment has been developed for Stryker to compare the ride and handling performance of a baseline passive suspension to that of a Magneto-Rheological (MR) semi-active damper suspension. The Tank Automotive Research Development and Engineering Center (TARDEC) has integrated this new suspension into a real time vehicle dynamics model of the Stryker using the MR suspension model developed by the Original Equipment Manufacturer (OEM). Using this real-time model and the TARDEC Ride Motion Simulator (RMS), TARDEC associates, along with associates from the Stryker Program Management office and the suspension OEM were able to drive and compare the passive and MR Stryker in a virtual environment.
Technical Paper

Development and Testing of an Online Oil Condition Monitor for Diesel Driven Army Ground Vehicles

2012-04-16
2012-01-1348
This paper describes the author's experiences in the design, validation and field-testing of a low cost, online oil condition monitor for diesel driven Army ground vehicles. This online oil condition monitor utilizes a multi-frequency approach to electrochemical impedance spectroscopy to interrogate and evaluate fluid health in near real time. A dual microcontroller processing architecture embedded in the sensor itself executes an oil-health evaluation algorithm and provides estimates of lubricant remaining useful life, as well as identification of the primary mode of degradation of the fluid. These data are transmitted off the sensor via J1939 compliant CAN messages. In this paper the unique application requirements, which formed the foundation of the development process, are discussed, and the technical and design challenges associated with producing a military grade smart-sensor at a sufficiently low price point for widespread adoption in the ground vehicle market are detailed.
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