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Technical Paper

Numerical Simulation of Fluctuating Wind Noise of a Vehicle in Reproduced on-Road Wind Condition

2024-04-09
2024-01-2353
In vehicle development, reducing noise is a major concern to ensure passenger comfort. As electric vehicles become more common and engine and vibration noises improve, the aerodynamic noise generated around the vehicle becomes relatively more noticeable. In particular, the fluctuating wind noise, which is affected by turbulence in the atmosphere, gusts of wind, and wake caused by the vehicle in front, can make passengers feel uncomfortable. However, the cause of the fluctuating wind noise has not been fully understood, and a solution has not yet been found. The reason for this is that fluctuating wind noise cannot be quantitatively evaluated using common noise evaluation methods such as FFT and STFT. In addition, previous studies have relied on road tests, which do not provide reproducible conditions due to changing atmospheric conditions. To address this issue, automobile manufacturers are developing devices to generate turbulence in wind tunnels.
Technical Paper

Unsteady Flow Analysis Method for Automobile LED Headlamp Based on Massively Parallel CFD Considering the External Environment

2020-04-14
2020-01-0636
The aims of this study are to understand the mechanism of dew condensation and try to prevent it on automobile headlamp. In this case, it is necessary to build the computational model of the headlamp with all details accurately. In addition, the simulation framework for predicting the turbulent flow field has to be accompanied with the high temperature heat source and consider high accuracy of the wall heat transfer in the running environment of a vehicle. Moreover, it is a challenging task that using CFD (Computational Fluid Dynamics) to understand the mechanism of the flow field inside the light emitting diode (LED) headlamp with a rotating fan to cool the light sources because of the complicated internal structures and significant heat transfer. In this paper, the method of compressible turbulence has been constructed which based on hierarchical cartesian grid using the HPC (High Performance Computing) environment.
Technical Paper

EGR Temperature Estimation Model Including the Effect of Coolant Flow Rate for EGR Control

2020-04-14
2020-01-0264
Recently developed gasoline engines utilize more aggressive EGR rate to meet the emissions and fuel economy regulations. The EGR temperature is often estimated by the ECU and its accuracy affects the estimations of EGR flow rate and intake air flow rate and temperature. Therefore, the accuracy of EGR temperature estimation becomes more important than ever for precise EGR rate control. Typical lookup map based EGR cooler model without the sensitivity to the coolant flow rate is acceptable and widely used if the heat capacity of the coolant side is high enough. However, the coolant flow rate under real vehicle driving conditions often visit low-speed high-load part of the engine map where the lookup map based model suffers from the accuracy issues. This paper presents an investigation of the accuracy of the lookup map based model under different heat capacity conditions. In this study, a simple EGR cooler model based on effectiveness-NTU method was also developed.
Technical Paper

A reduced order turbocharging process model for manifold pressure control with EGR

2019-12-19
2019-01-2212
A mean value turbocharged engine model is useful in terms of accuracy and convenience for fuel economy strategies or engine controller development. Turbocharging process is a feedback system with a positive gain, i.e. increasing exhaust work leads to increasing a cycle work. The gain of the feedback system is determined mainly by exhaust work ratio in a cycle and inertia of the turbine. The work ratio was investigated based on engine test with EGR. A turbocharging process model was obtained using the work ratio in a cycle and theoretical equations. The model is applied to investigate manifold absolute pressure response with EGR.
Technical Paper

An Analysis on Cycle-by-cycle Variation and Trace-knock using a Turbulent Combustion Model Considering a Flame Propagation Mechanism

2019-12-19
2019-01-2207
Gasoline engines have the trace-knock phenomena induced by the fast combustion which happens a few times during 100 cycles. And that constrains the thermal efficiency improvement due to limiting the ignition timing advance. So the authors have been dedicating a trace-knock simulation so that we could obtain any pieces of information associated with trace-knock characteristics. This simulation consists of a turbulent combustion model, a cycle-by-cycle variation model and a chemical calculation subprogram. In the combustion model, a combustion zone is considered in order to obtain proper turbulent combustion speed through wide range of engine speed. From a cycle-by-cycle variation analysis of an actual gasoline engine, some trace-knock features were detected, and they were involved in the cycle-by-cycle variation model. And a reduced elementary reaction model of gasoline PRF (primary reference fuel) was customized to the knocking prediction, and it was used in the chemical calculation.
Technical Paper

Multi Attribute Balancing of NVH, Vehicle Energy Management and Drivability at Early Design Stage Using 1D System Simulation Model

2019-01-09
2019-26-0178
Improving fuel efficiency often affects NVH performance. Modifying a vehicle’s design in the latter stages of development to improve NVH performance is often costly. Therefore, to optimize the cost performance, a Multi-Attribute Balancing (MAB) approach should be employed in the early design phases. This paper proposes a solution based on a unified 1D system simulation model across different vehicle performance areas. In the scope of this paper the following attributes are studied: Fuel economy, Booming, Idle, Engine start and Drivability. The challenges to be solved by 1D simulation are the vehicle performance predictions, taking into account the computation time and accuracy. Early phase studies require a large number of scenarios to evaluate multiple possible parameter combinations employing a multi-attribute approach with a systematic tool to ease setup and evaluation according to the determined performance metrics.
Technical Paper

Enhanced Two-stage Ignition Delay Model Based on Molar Fraction of Fuel Components for SI Engine Simulation

2018-04-03
2018-01-0849
Simulation based design and control optimization is widely used to assist the development of highly complex modern downsized turbocharged gasoline direct injection (GDI) engines. In such engines, knock phenomenon is a major constraint that limits performance and fuel economy enhancements. Thus, an accurate knock prediction model is critically important for virtual engine development process. In this paper, an enhanced ignition delay model is proposed for spark ignition (S)I combustion model based on previously developed empirical two-stage ignition delay model using fuel blends [1]. The ignition delay model provides a capability of predicting ignition delay of the end-gas zone for different fuel blends without additional calibration when fuel blending ratio changes. To adapt the ignition delay model to the SI combustion environment, the model is modified to have the sensitivity to the dilution effect by residual gas.
Technical Paper

Evaluation of an Open-grill Vehicle Aerodynamics Simulation Method Considering Dirty CAD Geometries

2018-04-03
2018-01-0733
In open-grille vehicle aerodynamics simulation using computational fluid dynamics, in addition to basic flow characteristics, such as turbulent flow with a Reynolds number of several million on the bluff body, it is important to accurately estimate the cooling air flow introduced from the front opening. It is therefore necessary to reproduce the detailed geometry of the entire vehicle including the engine bay as precisely as possible. However, there is a problem of generating a good-quality calculation grid with a small workload. It usually takes several days to a week for the pretreatment process to make the geometry data ‘clean’ or ‘watertight’. The authors proposed a computational method for complex geometries with a hierarchical Cartesian grid and a topology-independent immersed boundary method with dummy cells that discretize the geometry on a cell-by-cell basis and can set an imaginary point arbitrarily.
Technical Paper

Augmented Reality for Improved Dealership User Experience

2017-03-28
2017-01-0278
The potential for Augmented Reality (AR) spans many domains. Among other applications, AR can improve the discovery and learning experience for users inspecting a particular item. This paper discusses the use of AR in the automotive context; particularly, on improving the user experience in a dealership show room. Visual augmentation, through a tablet computer or glasses allows users to take part in a self-guided tour in learning about the various features, details, and options associated with a vehicle. The same approach can be applied to other learning scenarios, such as training and maintenance assistance. We evaluated a set of AR Glasses and a general purpose tablet. A table-top showroom was developed demonstrating what the actual user experience would be like for a self-guided dealership tour using natural markers and three-dimensional content spatially registered to physical objects in the user’s field of view.
Technical Paper

Evaluation of a Stereo Visual Odometry Algorithm for Passenger Vehicle Navigation

2017-03-28
2017-01-0046
To reliably implement driver-assist features and ultimately self-driving cars, autonomous driving systems will likely rely on a variety of sensor types including GPS, RADAR, LASER range finders, and cameras. Cameras are an essential sensory component because they lend themselves to the task of identifying object types that a self-driving vehicle is likely to encounter such as pedestrians, cyclists, animals, other cars, or objects on the road. In this paper, we present a feature-based visual odometry algorithm based on a stereo-camera to perform localization relative to the surrounding environment for purposes of navigation and hazard avoidance. Using a stereo-camera enhances the accuracy with respect to monocular visual odometry. The algorithm relies on tracking a local map consisting of sparse 3D map points. By tracking this map across frames, the algorithm makes use of the full history of detected features which reduces the drift in the estimated motion trajectory.
Technical Paper

Reduction of Reaction Mechanism for n-Tridecane Based on Knowledge of Detailed Reaction Paths

2016-10-17
2016-01-2238
n-Tridecane is a low boiling point component of gas oil, and has been used as a single-component fuel for diesel spray and combustion experiments. However, no reduced chemical kinetic mechanisms for n-tridecane have been presented for three-dimensional modeling. A detailed mechanism developed by KUCRS (Knowledge-basing Utilities for Complex Reaction Systems), contains 1493 chemical species and 3641 reactions. Reaction paths during ignition process for n-tridecane in air computed using the detailed mechanism, were analyzed with the equivalence ratio of 0.75 and the initial temperatures of 650 K, 850 K, and 1100 K, which are located in the cool-flame dominant, negative-temperature coefficient, and blue-flame dominant regions, respectively.
Technical Paper

Development of Momentum Source Model of Vehicle Turbocharger Turbine

2016-04-05
2016-01-0210
Recently, the evaluation of the thermal environment of an engine compartment has become more difficult because of the increased employment and installation of turbochargers. This paper proposes a new prediction model of the momentum source for the turbine of a turbocharger, which is applicable to three-dimensional thermal fluid analyses of vehicle exhaust systems during the actual vehicle development phase. Taking the computational cost into account, the fluid force given by the turbine blades is imitated by adding an external source term to the Navier-Stokes equations corresponding to the optional domain without the computational grids of the actual blades. The mass flow rate through the turbine, blade angle, and number of blade revolutions are used as input data, and then the source is calculated to satisfy the law of the conservation of angular momentum.
Technical Paper

Aerodynamics Evaluation of Road Vehicles in Dynamic Maneuvering

2016-04-05
2016-01-1618
A road vehicle’s cornering motion is known to be a compound motion composed mainly of forward, sideslip and yaw motions. But little is known about the aerodynamics of cornering because little study has been conducted in this field. By clarifying and understanding a vehicle’s aerodynamic characteristics during cornering, a vehicle’s maneuvering stability during high-speed driving can be aerodynamically improved. Therefore, in this study, the aerodynamic characteristics of a vehicle’s cornering motion, i.e. the compound motion of forward, sideslip and yaw motions, were investigated. We also considered proposing an aerodynamics evaluation method for vehicles in dynamic maneuvering. Firstly, we decomposed cornering motion into yaw and sideslip motions. Then, we assumed that the aerodynamic side force and yaw moment of a cornering motion could be expressed by superposing linear expressions of yaw motion parameters and those of sideslip motion parameters, respectively.
Technical Paper

A Reduced Order Turbo-Charging Model for Real Time Engine Torque Profile Control

2015-11-17
2015-32-0766
Torque profile control is one of required technologies for propulsion engines. A smaller parametric model is more preferable for control algorithm design and evaluation. Mean value engine torque can be obtained from throttle opening change using a transfer function. A transfer function for a turbocharged engine was investigated with thermo-dynamic equations for a turbine and a compressor and test data. A small turbocharged engine was tested to model the air transfer process. Turbine speed was measured with temperatures, pressures and air mass flow. Turbine speed response is like a first order system to air mass flow into a combustion chamber. The pressure ratio at the compressor is approximated by a curve proportional to the turbine speed square. Based on those findings, a reduced order model for describing dynamic air transfer process with a turbocharger was constructed. The proposed model is compact and suitable for engine torque control design and controller implementation.
Technical Paper

A Reduced Order Model for a Passenger Car Turbo Charging System and Application to Engine Output Torque Profile Control

2015-09-01
2015-01-1981
Downsizing engines with a turbocharging system have been widely applied to passenger cars to improve fuel economy. Engine torque response to accelerator operation is one of important features in addition to steady state performance of the system. Torque profile management for turbocharged internal combustion engines is one of required technologies. A turbocharging system for a car is a system with a positive feedback loop in which compressed air drives the compressor after the combustion process. A reduced order model was derived for the charging system. Pressure ratio of a compressor is proportional to square of turbine speed and the turbine speed is a first order delay system to throttle opening in the model. Model structure was designed from mathematical equations that describe turbine and compressor works. Model parameters were identified from measured data. An output torque profile control strategy based on the derived model is investigated.
Technical Paper

A Study on Practical Use of Diesel Combustion Calculation and Development of Automatic Optimizing Calculation System

2015-09-01
2015-01-1845
A KIVA code which is customized for passenger car's diesel engines is linked with an engine performance simulator and demonstrated with our optimizing calculation system. Aiming to fulfill our target calculation speed, the combustion model of the KIVA code is changed from a chemical reaction calculation method to a chemical equilibrium calculation method which is introduced a unique technique handling chemical species maps. Those maps contain equilibrium mole fraction data of chemical species according to equivalence ratio and temperature. Linking the KIVA code to the engine simulator helps to evaluate engine performance by indicated mean effective pressure (IMEP). The optimizing calculation system enables to obtain response surfaces. Observing the response surfaces, clear views of engine performance characteristics can be seen. The overview of this calculation system and some examples of the calculation are shown in this paper.
Journal Article

A Study on Knocking Prediction Improvement Using Chemical Reaction Calculation

2015-09-01
2015-01-1905
Compression ratio of newly developed gasoline engines has been increased in order to improve fuel efficiency. But in-cylinder pressure around top dead center (TDC) before spark ignition timing is higher than expectation, because the low temperature oxidization (LTO) generates some heat. The overview of introduced calculation method taking account of the LTO heat of unburned gas, how in-cylinder pressure is revised and some knowledge of knocking prediction using chemical kinetics are shown in this paper.
Technical Paper

Investigation on the Effects of Dimethyl Ether Blending to Bunker Oil for Marine Diesel Engine Use

2013-10-14
2013-01-2659
Fossil fuels are the dominant source of energy today with the problem of their supply depletion becoming a global issue. Since stable energy supplies are necessary in order to sustain the activities of mankind, conservation of petroleum fuel and finding an appropriate substitute are critical. Additionally, solutions to global environmental pollution problems are simultaneously needed, such as the Kyoto protocol for global warming. The aim of this study is to investigate whether the combustion state of bunker oil can be improved by the mixing of DME (dimethyl ether), which is considered as a possible alternative fuel. The kinematic viscosity of DME blended fuel, as well as the engine performance characteristics of single cylinder direct injection diesel engine, was measured experimentally. In the kinematic viscosity measurement, a pressure cell type viscosity measurement system was established in order to apply the volatile DME blended fuel.
Technical Paper

Multidimensional Measure of Perceived Shift Quality Metric for Automatic Transmission Applying Kansei Engineering Methods

2013-04-08
2013-01-0336
This study was conducted to develop and validate a multidimensional measure of shift quality as perceived by drivers during kick-down shift events for automatic transmission vehicles. As part of the first study, a survey was conducted among common drivers to identify primary factors used to describe subjective gear-shifting qualities. A factor analysis on the survey data revealed four semantic subdimensions. These subdimensions include responsiveness, smoothness, unperceivable, and strength. Based on the four descriptive terms, a measure with semantic scales on each subdimension was developed and used in an experiment as the second study. Twelve participants drove and evaluated five vehicles with different gear shifting patterns. Participants were asked to make kick-down events with two different driving intentions (mild vs. sporty) across three different speeds on actual roadway (local streets and highway).
Technical Paper

A Reduced Order Powertrain Model Concept for Model Based Development Process with a Driver Agent

2012-09-10
2012-01-1628
Reduced models are preferred for real time application such as HILS. Driving is interaction between a driver and a vehicle. Cut off frequency criteria for models to be constructed is determined by driver's operation response time to information recognition. Response property is selected based on the frequency. A mean value engine model is taken for base of above mentioned models, because output power and exhaust gas volume are discretized by intake and exhaust valves in each stroke. A torque index is calculated from intake air mass for a gasoline engine and injected fuel for a diesel engine. Particular nonlinearity in torque generation exists in compression and combustion strokes. The nonlinearity can be handled as an amplitude modulation and demodulation like an AM radio system. Based on the AM concept, nonlinearity problem in modeling is solved. And torque profile in a cycle can be generated with the torque index and a basis function of combustion torque.
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