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Technical Paper

Simultaneous Reduction of Soot and NOX Emissions by Means of the HCPC Concept: Complying with the Heavy Duty EURO 6 Limits without Aftertreatment System

2013-09-08
2013-24-0093
Due to concerns regarding pollutant and CO2 emissions, advanced combustion modes that can simultaneously reduce exhaust emissions and improve thermal efficiency have been widely investigated. The main characteristic of the new combustion strategies, such as HCCI and LTC, is that the formation of a homogenous mixture or a controllable stratified mixture is required prior to ignition. The major issue with these approaches is the lack of a direct method for the control of ignition timing and combustion rate, which can be only indirectly controlled using high EGR rates and/or lean mixtures. Homogeneous Charge Progressive Combustion (HCPC) is based on the split-cycle principle. Intake and compression phases are performed in a reciprocating external compressor, which drives the air into the combustor cylinder during the combustion process, through a transfer duct. A transfer valve is positioned between the compressor cylinder and the transfer duct.
Technical Paper

High Resolution In-Cylinder Scalar Field Measurements during the Compression and Expansion Strokes

2013-04-08
2013-01-0567
High-resolution planar laser-induced fluorescence (PLIF) measurements were performed on the scalar field in an optical engine. The measurements were of sufficient resolution to fully resolve all of the length scales of the flow field through the full cycle. The scalar dissipation spectrum was calculated, and by fitting the results to a model turbulent spectrum the Batchelor scale of the turbulent flow was estimated. The scalar inhomogeneity was introduced by a low-momentum gas jet injection. A consistent trend was observed in all data; the Batchelor scale showed a minimum value at top dead center (TDC) and was nearly symmetric about TDC. Increasing the engine speed resulted in a decrease of the Batchelor scale, and the presence of a shroud on the intake valve, which increased the turbulence intensity, also reduced the Batchelor scale. The effect of the shrouded valve was less significant compared to the effect of engine speed.
Technical Paper

An Analysis on Time Scale Separation for Engine Simulations with Detailed Chemistry

2011-09-11
2011-24-0028
The simulation of combustion chemistry in internal combustion engines is challenging due to the need to include detailed reaction mechanisms to describe the engine physics. Computational times needed for coupling full chemistry to CFD simulations are still too computationally demanding, even when distributed computer systems are exploited. For these reasons the present paper proposes a time scale separation approach for the integration of the chemistry differential equations and applies it in an engine CFD code. The time scale separation is achieved through the estimation of a characteristic time for each of the species and the introduction of a sampling timestep, wherein the chemistry is subcycled during the overall integration. This allows explicit integration of the system to be carried out, and the step size is governed by tolerance requirements.
Journal Article

A Transport Equation Residual Model Incorporating Refined G-Equation and Detailed Chemical Kinetics Combustion Models

2008-10-06
2008-01-2391
A transport equation residual model incorporating refined G-equation and detailed chemical kinetics combustion models has been developed and implemented in the ERC KIVA-3V release2 code for Gasoline Direct Injection (GDI) engine simulations for better predictions of flame propagation. In the transport equation residual model a fictitious species concept is introduced to account for the residual gases in the cylinder, which have a great effect on the laminar flame speed. The residual gases include CO2, H2O and N2 remaining from the previous engine cycle or introduced using EGR. This pseudo species is described by a transport equation. The transport equation residual model differentiates between CO2 and H2O from the previous engine cycle or EGR and that which is from the combustion products of the current engine cycle.
Journal Article

Pathline Analysis of Full-cycle Four-stroke HCCI Engine Combustion Using CFD and Multi-Zone Modeling

2008-04-14
2008-01-0048
This paper investigates flow and combustion in a full-cycle simulation of a four-stroke, three-valve HCCI engine by visualizing the flow with pathlines. Pathlines trace massless particles in a transient flow field. In addition to visualization, pathlines are used here to trace the history, or evolution, of flow fields and species. In this study evolution is followed from the intake port through combustion. Pathline analysis follows packets of intake charge in time and space from induction through combustion. The local scalar fields traversed by the individual packets in terms of velocity magnitude, turbulence, species concentration and temperatures are extracted from the simulation results. The results show how the intake event establishes local chemical and thermal environments in-cylinder and how the species respond (chemically react) to the local field.
Technical Paper

Modeling Iso-octane HCCI Using CFD with Multi-Zone Detailed Chemistry; Comparison to Detailed Speciation Data Over a Range of Lean Equivalence Ratios

2008-04-14
2008-01-0047
Multi-zone CFD simulations with detailed kinetics were used to model iso-octane HCCI experiments performed on a single-cylinder research engine. The modeling goals were to validate the method (multi-zone combustion modeling) and the reaction mechanism (LLNL 857 species iso-octane) by comparing model results to detailed exhaust speciation data, which was obtained with gas chromatography. The model is compared to experiments run at 1200 RPM and 1.35 bar boost pressure over an equivalence ratio range from 0.08 to 0.28. Fuel was introduced far upstream to ensure fuel and air homogeneity prior to entering the 13.8:1 compression ratio, shallow-bowl combustion chamber of this 4-stroke engine. The CFD grid incorporated a very detailed representation of the crevices, including the top-land ring crevice and head-gasket crevice. The ring crevice is resolved all the way into the ring pocket volume. The detailed grid was required to capture regions where emission species are formed and retained.
Technical Paper

Effects of EGR Components Along with Temperature and Equivalence Ratio on the Combustion of n-Heptane Fuel

2008-04-14
2008-01-0951
Fundamental simulations in a quiescent cell under adiabatic conditions were made to understand the effect of temperature, equivalence ratio and the components of the recirculated exhaust gas, viz., CO2 and H2O, on the combustion of n-Heptane. Simulations were made in single phase in which evaporated n-Heptane was uniformly distributed in the domain. Computations were made for two different temperatures and four different EGR levels. CO2 or H2O or N2was used as EGR. It was found that the initiation of the main combustion process was primarily determined by two competing factors, i.e., the amount of initial OH concentration in the domain and the specific heat of the mixture. Further, initial OH concentration can be controlled by the manipulating the ambient temperature in the domain, and the specific heat capacity of the mixture via the mixture composition. In addition to these, the pre combustion and the subsequent post combustion can also be controlled via the equivalence ratio.
Technical Paper

Combustion and Lift-Off Characteristics of n-Heptane Sprays Using Direct Numerical Simulations

2007-10-29
2007-01-4136
Fundamental simulations using DNS type procedures were used to investigate the ignition, combustion characteristics and the lift-off trends of a spatially evolving turbulent liquid fuel jet. In particular, the spatially evolving n-Heptane spray injected in a two-dimensional rectangular domain with an engine like environment was investigated. The computational results were compared to the experimental observations from an optical engine as reported in the literature. It was found that an initial fuel rich combustion downstream of the spray tip is followed by diffusion combustion. Investigations were also made to understand the effects of injection velocity, ambient temperature and the droplet radius on the lift-off length. For each of these parameters three different values in a given range were chosen. For both injection velocity and droplet radius, an increase resulted in a near linear increase in the lift-off length.
Technical Paper

Modeling Knock in Spark-Ignition Engines Using a G-equation Combustion Model Incorporating Detailed Chemical Kinetics

2007-04-16
2007-01-0165
In this paper, knock in a Ford single cylinder direct-injection spark-ignition (DISI) engine was modeled and investigated using the KIVA-3V code with a G-equation combustion model coupled with detailed chemical kinetics. The deflagrative turbulent flame propagation was described by the G-equation combustion model. A 22-species, 42-reaction iso-octane (iC8H18) mechanism was adopted to model the auto-ignition process of the gasoline/air/residual-gas mixture ahead of the flame front. The iso-octane mechanism was originally validated by ignition delay tests in a rapid compression machine. In this study, the mechanism was tested by comparing the simulated ignition delay time in a constant volume mesh with the values measured in a shock tube under different initial temperature, pressure and equivalence ratio conditions, and acceptable agreements were obtained.
Technical Paper

Determination of Flame-Front Equivalence Ratio During Stratified Combustion

2003-03-03
2003-01-0069
Combustion under stratified operating conditions in a direct-injection spark-ignition engine was investigated using simultaneous planar laser-induced fluorescence imaging of the fuel distribution (via 3-pentanone doped into the fuel) and the combustion products (via OH, which occurs naturally). The simultaneous images allow direct determination of the flame front location under highly stratified conditions where the flame, or product, location is not uniquely identified by the absence of fuel. The 3-pentanone images were quantified, and an edge detection algorithm was developed and applied to the OH data to identify the flame front position. The result was the compilation of local flame-front equivalence ratio probability density functions (PDFs) for engine operating conditions at 600 and 1200 rpm and engine loads varying from equivalence ratios of 0.89 to 0.32 with an unthrottled intake. Homogeneous conditions were used to verify the integrity of the method.
Technical Paper

Piston-Liner Crevice Geometry Effect on HCCI Combustion by Multi-Zone Analysis

2002-10-21
2002-01-2869
A multi-zone model has been developed that accurately predicts HCCI combustion and emissions. The multi-zone methodology is based on the observation that turbulence does not play a direct role on HCCI combustion. Instead, chemical kinetics dominates the process, with hotter zones reacting first, and then colder zones reacting in rapid succession. Here, the multi-zone model has been applied to analyze the effect of piston crevice geometry on HCCI combustion and emissions. Three different pistons of varying crevice size were analyzed. Crevice sizes were 0.26, 1.3 and 2.1 mm, while a constant compression ratio was maintained (17:1). The results show that the multi-zone model can predict pressure traces and heat release rates with good accuracy. Combustion efficiency is also predicted with good accuracy for all cases, with a maximum difference of 5% between experimental and numerical results.
Technical Paper

Experiments and CFD Modeling of Direct Injection Gasoline HCCI Engine Combustion

2002-06-03
2002-01-1925
The present study investigated HCCI combustion in a heavy-duty diesel engine both experimentally and numerically. The engine was equipped with a hollow-cone pressure-swirl injector using gasoline direct injection. Characteristics of HCCI combustion were obtained by very early injection with a heated intake charge. Experimental results showed an increase in NOx emission and a decrease in UHC as the injection timing was retarded. It was also found that optimization can be achieved by controlling the intake temperature together with the start-of-injection timing. The experiments were modeled by using an engine CFD code with detailed chemistry. The CHEMKIN code was implemented into KIVA-3V such that the chemistry and flow solutions were coupled. The model predicted ignition timing, cylinder pressure, and heat release rates reasonably well. The NOx emissions were found to increase as the injection timing was retarded, in agreement with experimental results.
Technical Paper

Experimental Investigation of Direct Injection-Gasoline for Premixed Compression Ignited Combustion Phasing Control

2002-03-04
2002-01-0418
A direct injection-gasoline (DI-G) system was applied to a heavy-duty diesel-type engine to study the effects of charge stratification on the performance of premixed compression ignited combustion. The effects of the fuel injection parameters on combustion phasing were of primary interest. The simultaneous effects of the fuel stratification on Unburned Hydrocarbon (UHC), Oxides of Nitrogen (NOx), Carbon Monoxide (CO), and smoke emissions were also measured. Engine tests were conducted with altered injection parameters covering the entire load range of normally aspirated Homogeneous Charge Compression Ignited (HCCI) combustion. Combustion phasing tests were also conducted at several engine speeds to evaluate its effects on a fuel stratification strategy.
Technical Paper

Air Flow Characteristics Surrounding Evaporating Transient Diesel Sprays

2002-03-04
2002-01-0499
Airflow characteristics surrounding evaporating transient diesel sprays inside a constant volume chamber under temperatures around 1100 K were investigated using a 6-hole injector and a single-hole injector. Particle Image Velocimetry (PIV) was used to measure the gas velocities surrounding a spray plume as a function of space and time. A conical control surface surrounding the spray plume was chosen as a representative side entrainment surface. The normal velocities crossing the control surface toward the spray plume for single-hole injection sprays were higher than those of 6-hole injection sprays. The velocities tangential to the control surface toward the injector tip for the single-hole injection sprays were lower than those of 6-hole injection sprays. An abrupt increase in tangential velocities near the chamber wall suggests that the recirculation of surrounding gas was accelerated by the spray wall impingement, both for non-evaporating and evaporating sprays.
Technical Paper

Investigation of Augmented Mixing Effects on Direct-Injection Stratified Combustion

2001-09-24
2001-01-3670
The effects of augmented mixing through the use of an auxiliary gas injection (AGI) were investigated in a direct-injection gasoline engine operated at a 22:1 overall air-fuel ratio, but with retarded injection timing such that the combustion was occurring in a locally rich mixture as evident by the elevated CO emissions. Two AGI gas compositions, nitrogen and air, were utilized, the gas supply temperature was ambient, and a wide range of AGI timings were investigated. The injected mass was less than 10% of the total chamber mass. The injection of nitrogen during the latter portion of the heat release phase resulted in a 25% reduction in the CO emissions. This reduction is considered to be the result of the increased mixing rate of the rich combustion products with the available excess air during a time when the temperatures are high enough to promote rapid oxidation.
Technical Paper

A Decoupled Model of Detailed Fluid Mechanics Followed by Detailed Chemical Kinetics for Prediction of Iso-Octane HCCI Combustion

2001-09-24
2001-01-3612
We have developed a methodology for predicting combustion and emissions in a Homogeneous Charge Compression Ignition (HCCI) Engine. The methodology judiciously uses a fluid mechanics code followed by a chemical kinetics code to achieve great reduction in the computational requirements; to a level that can be handled with current computers. In previous papers, our sequential, multi-zone methodology has been applied to HCCI combustion of short-chain hydrocarbons (natural gas and propane). Applying the same procedure to long-chain hydrocarbons (iso-octane) results in unacceptably long computational time. In this paper, we show how the computational time can be made acceptable by developing a segregated solver. This reduces the run time of a ten-zone problem by an order of magnitude and thus makes it much more practical to make combustion studies of long-chain hydrocarbons.
Technical Paper

Effect of Gas Density and the Number of Injector Holes on the Air Flow Surrounding Non-Evaporating Transient Diesel Sprays

2001-03-05
2001-01-0532
The effect of ambient gas density and the number of injector holes on the characteristics of airflow surrounding non-evaporating transient diesel sprays inside a constant volume chamber were investigated using a 6-hole injector. Particle Image Velocimetry (PIV) was used to measure the gas velocities surrounding a spray plume as a function of space and time. A conical control surface surrounding the spray plume was chosen as a representative side entrainment surface. The positive normal velocities across the control surface of single-hole injection sprays were higher than those of 6-hole injection sprays. An abrupt increase in velocities tangential to the control surface near the chamber wall suggests that the recirculation of surrounding gas is accelerated by spray wall impingement.
Technical Paper

A Sequential Fluid-Mechanic Chemical-Kinetic Model of Propane HCCI Combustion

2001-03-05
2001-01-1027
We have developed a methodology for predicting combustion and emissions in a Homogeneous Charge Compression Ignition (HCCI) Engine. This methodology combines a detailed fluid mechanics code with a detailed chemical kinetics code. Instead of directly linking the two codes, which would require an extremely long computational time, the methodology consists of first running the fluid mechanics code to obtain temperature profiles as a function of time. These temperature profiles are then used as input to a multi-zone chemical kinetics code. The advantage of this procedure is that a small number of zones (10) is enough to obtain accurate results. This procedure achieves the benefits of linking the fluid mechanics and the chemical kinetics codes with a great reduction in the computational effort, to a level that can be handled with current computers.
Technical Paper

A Numerical Study to Control Combustion Duration of Hydrogen-Fueled HCCI by Using Multi-Zone Chemical Kinetics Simulation

2001-03-05
2001-01-0250
An engine cycle simulation code with detailed chemical kinetics has been developed to study Homogeneous Charge Compression Ignition (HCCI) combustion with hydrogen as the fuel. In order to attain adequate combustion duration, resulting from the self-accelerating nature of the chemical reaction, fuel and temperature inhomogeneities have been brought to the calculation by considering the combustion chamber to have various temperature and fuel distributions. Calculations have been done under various conditions including both perfectly homogeneous and inhomogeneous cases, changing the degree of inhomogeneity. The results show that intake gas temperature is more dominant on ignition timing of HCCI than equivalence ratio and that there is a possibility to control HCCI by introducing appropriate temperature inhomogeneity to in-cylinder mixture.
Technical Paper

Characteristics of Air Flow Surrounding Non-Evaporating Transient Diesel Sprays

2000-10-16
2000-01-2789
Airflow characteristics surrounding non-evaporating transient diesel sprays were investigated using a 6-hole injector. Particle Image Velocimetry (PIV) was used to measure the gas velocities surrounding a spray plume as a function of space and time. A hydraulically actuated, electronically controlled unit injector (HEUI) system was used to supply the fuel into a pressurized constant volume chamber at room temperature. The chamber gas densities in this study were 10 kg/m3, 20 kg/m3 and 30 kg/m3. The injection pressure was 96.5 MPa. Two frequency doubled (532 nm) Nd:YAG lasers were used to create coincident laser sheets to illuminate the test section at two instances after start of injection (ASI). The double exposed images of sprays and Al2O3 seed particles were developed and velocity vectors of the gas surrounding the transient diesel sprays were obtained using a numerical autocorrelation PIV method.
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