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Technical Paper

Combustion and HC&PN Emission Characteristics at First Cycle Starting of Gasoline Engine under Lean Burn Based on Active Pre-Chamber

2024-04-09
2024-01-2108
As a novel ignition technology, pre-chamber ignition can enhance ignition energy, promote flame propagation, and augment turbulence. However, this technology undoubtedly faces challenges, particularly in the context of emission regulations. Of this study, the transient characteristics of combustion and emissions in a hybrid electric vehicle (HEV) gasoline engine with active pre-chamber ignition (PCI) under the first combustion cycle of quick start are focused. The results demonstrate that the PCI engine is available on the first cycle for lean combustion, such as lambda 1.6 to 2.0, and exhibit particle number (PN) below 7×107 N/mL at the first cycle. These particles are predominantly composed of nucleation mode (NM, <50 nm) particles, with minimal accumulation mode (AM, >50 nm) particles.
Technical Paper

Combustion of Premixed Ammonia and Air Initiated by Spark- ignited Micro-gasoline-jet in a Constant Volume Combustible Vessel

2023-09-29
2023-32-0066
As an efficient hydrogen carrier, ammonia itself is also a promising zero-carbon fuel that is drawing more and more attention. As the combustion of pure ammonia is hard to achieve on SI engines, in this study, spark- ignited micro-gasoline-jet was utilized to ignite the premixed ammonia/air mixture in a constant volume combustible vessel at different premixed ammonia/air excess air coefficient and backpressure (represented by ammonia partial pressure). The flame image was captured by a high-speed camera and the transient pressure change in the vessel was measured by an engine cylinder pressure sensor.
Technical Paper

A Comparative Study on the Ignition Mechanism of Multi-site Ignition and Continuous Discharge Strategy

2021-09-21
2021-01-1162
Advanced combustion engines dominate all automotive applications. Future high efficiency clean combustion engines can contribute significantly to sustainable transportation. Effective ignition strategies are studied to enable lean and diluted combustion under considerably high-density mixture and strong turbulences, for improving the efficiency and emissions of future combustion engines. Continuous discharge and multi-site ignition strategies have been proved to be effective to stabilize the combustion process under lean and EGR diluted conditions. Continuous discharge strategy uses a traditional sparkplug with a single spark gap and multiple ignition coil packs. The ignition coil packs operate under a specific time offset to realize a continuous discharge process with a prolonged discharge duration. Multi-site ignition strategy also uses multiple ignition coil packs.
Technical Paper

Numerical Study on Flammability Limit and Performance of Compression-Ignition Argon Power Cycle Engine with Fuel of Hydrogen

2021-04-06
2021-01-0391
The argon power cycle engine, which uses hydrogen as fuel, oxygen as oxidant, and argon other than nitrogen as the working fluid, is considered as a novel concept of zero-emission and high-efficiency system. Due to the extremely high in-cylinder temperature caused by the lower specific heat capacity of argon, the compression ratio of spark-ignition argon power cycle engine is limited by preignition or super-knock. Compression-ignition with direct-injection is one of the potential methods to overcome this challenge. Therefore, a detailed flammability limit of H2 under Ar-O2 atmosphere is essential for better understanding of stable autoignition in compression-ignition argon power cycle engines.
Technical Paper

Numerical Simulation of Surface Temperature Fluctuation and Thermal Barrier Coating at the Piston Top for a Diesel Engine Performance Improvement

2021-04-06
2021-01-0229
Low heat rejection (LHR) combustion has been recognized as a potential technology for further fuel economy improvement. This paper aims to simulate how the piston top’s thermal barrier coating affects the engine’s thermal efficiency and emissions. Accordingly, a Thin-wall heat transfer model in AVL Fire software was employed. The effects of increasing the piston top surface temperature, comparing different thermal barrier coating material, were simulated at the engine’s rated power operating point, so as the piston top’s surface roughness. In comparison to a standard diesel engine, the indicated thermal efficiency (ITE) could increase by 0.4% when the surface temperature of the piston top changed from 575K to 775K.
Technical Paper

The Effect of Tuning PMSM Torque to Track Engine Torque on Speed Fluctuation of Range Extender

2021-04-06
2021-01-0784
REEV (Range-Extended Electric Vehicle) can avoid the mileage anxiety of BEV (Battery Electric Vehicle). Nevertheless, RE (Range Extender) for passenger cars prefers to use ICE (Internal Combustion Engine) with smaller displacement and lower cylinder number, which is usually with a worse vibration performance at low speeds. As RE only outputs electricity, it provides the possibility to optimize NVH (Noise, Vibration, and Harshness) of the engine by PMSM (Permanent Magnet Synchronous Motor). By real-time control, the electromagnetic torque of PMSM can track the shaft torque fluctuation during engine strokes, especially the combustion stroke. When the instability and rolling torque of RE could be suppressed, NVH performance of RE can be improved. This paper presents simulation research on speed fluctuation suppression for RE engine based on dynamic torque compensation by controlling a PMSM.
Technical Paper

Carbon Emission Research of Taxi Fleet from ICEV to BEV (Shanghai Case)

2021-01-22
2021-01-5009
Based on the life cycle assessment method, this paper takes Shanghai taxi fleet as the research objective (traditional fuel vehicle (ICEV) and battery electric vehicle (BEV)). Under the condition of Shanghai energy structure, and combined with the actual application scenario of Shanghai taxi fleet, the study and prediction of carbon emission is carried out from three stages of manufacture, use and recycle. The research results show that: in the life cycle, under the current energy structure and battery technology of the taxi fleet in Shanghai, the carbon emission of BEV and ICEV will be at the same level at the mileage of 50,000 km. With the adjustment of energy structure, the progress of battery technology and the increase of the proportion of battery electric taxi fleet, the overall carbon emission of Shanghai taxi fleet will be reduced significantly.
Technical Paper

Research on Life Cycle of Typical Passenger Vehicles Based on Energy Structure

2020-12-14
2020-01-5187
Based on the principle of carbon footprint, this paper selects typical passenger cars, such as internal combustion engine vehicles (ICEV), plug-in hybrid electric vehicles (PHEV) and battery electric vehicles (BEV) in the market of China as the research objects, and compares the energy consumption and carbon emissions of the three vehicle models in the whole life cycle for three major stages of manufacturing, driving and recycling in three representative cities. The results show that the manufacturing energy consumption of BEV is 5 times of HEV and 10 times of ICEV. For the BEV, only after driving a certain mileage it can be a less the unit energy consumption and emissions than ICEV. The whole life cycle carbon emissions of passenger cars with different power types is not only related to mileage, but also related to the energy structure of local electric power supply.
Technical Paper

Characteristics of Transient NOx Emissions of HEV under Real Road Driving

2020-04-14
2020-01-0380
To meet the request of China National 6b emission regulations which will be officially implemented in China, firstly including the RDE emission test limits, the transient emissions on real road condition are paid more attention. A non-plug-in hybrid light-duty gasoline vehicles (HEV) sold in the Chinese market was selected to study real road emissions employed fast response NOx analyzer from Cambustion Ltd. with a sampling frequency of 100Hz, which can measure the missing NO peaks by standard RDE gas analyzer now. Emissions from PEMS were also recorded and compared with the results from fast response NOx analyzer. The concentration of NOx emissions before and after the Three Way Catalyst (TWC) of the hybrid vehicle were also sampled and analyzed, and the working efficiency of the TWC in real road driving process was investigated.
Technical Paper

Study on Diesel Atomization Characteristics for Hot Exhaust Gas Burner

2019-12-19
2019-01-2238
A hot exhaust gas burner system is applied to break through the limitations of the traditional diesel engine bench. Sufficient atomization is needed to realize spark ignition in a low-pressure burner system. Hence, the design of the atomization system is studied both experimentally and numerically. Through the reasonable optimization of the nozzle diameter, the air assist pressure, the angle among the four nozzles of four V-structures as well as the diameter and the angle of co-flow holes, an even distribution of small diesel droplets in the ignition area of the burner is realized. Consequently, diesel spray can be spark ignited in a low-pressure burner system, which can simulate the diesel exhaust. And the DPF can be installed downstream of the burner to quickly analyze the effect of ash accumulation on the DPF.
Technical Paper

Effects of Lubricant Additives on Auto-Ignition under a Hot Co-Flow Atmosphere

2017-10-08
2017-01-2231
Pre-ignition may lead to an extreme knock (super-knock or mega-knock) which will impose a severe negative influence on the engine performance and service life, thus limiting the development of downsizing gasoline direct injection (GDI) engine. More and more studies reveal that the auto-ignition of lubricants is the potential source for pre-ignition. However, pre-ignition is complicated to study on the engine test bench. In this paper, a convenient test method is applied to investigate the influence of lubricants metal-additives on pre-ignition. 8 groups of lubricants are injected into a hot co-flow atmosphere which generated by a burner. A single-hole nozzle injector with a diameter of 0.2 mm at 20 MPa injection pressure is utilized for lubricants' injection and spray atomization. The ignition delays of lubricants with different additives of calcium, ZDDP (Zinc Dialkyl Dithiophosphates) and magnesium content under the hot co-flow atmosphere are recorded with a high-speed camera.
Technical Paper

Numerical Simulation and Optimization of the Underhood Fluid Field and Cooling Performance for Heavy Duty Commercial Vehicle under Different Driving Conditions

2015-09-29
2015-01-2902
As the commercial vehicle increases staggeringly in China, environmental pollution and excessively fuel consumption can't be neglected anymore. Vehicle thermal management has been adopted by many vehicle manufactures as an ideal alternative to reduce fuel consumption and exhaust emission by its cost-efficient and effective merit. In addition, the components in heavy duty commercial vehicle engine hood may suffer overheat harm. Hence investigating the thermal characteristics in engine hood can be an effective way to identify and dismiss the potential overheat harm. In terms of this, the paper has adopted CFD simulation method to obtain the comprehensive thermal flow field characteristics of engine hood in a heavy commercial vehicle. Then by analyzing the thermal flow field in engine hood, concerning optimization strategies were put forward to improve the thermal environment.
Technical Paper

A Study on Combustion and Emission Characteristics of GDI Engine for HEV at Quick Start

2014-10-13
2014-01-2709
Gasoline Direct Injection (GDI) engines have attracted interest as automotive power-plants because of their potential advantages in down-sizing, fuel efficiency and in emissions reduction. However, GDI engines suffer from elevated unburned hydrocarbon (HC) emissions during start up process, which are sometimes worsened by misfires and partial burns. Moreover, as the engine is cranked to idle speed quickly in HEVs (Hybrid Electric Vehicle), the transients of quick starts are more dramatically than that in traditional vehicle, which challenge the optimization of combustion and emissions. In this study, test bench had been set up to investigate the GDI engine performances for ISG (Integrated Starter and Generator) HEVs during start up process. Based on the test system, cycle-controlled of the fuel injection mass, fuel injection timing and ignition timing can be obtained, as well as the cycle-resolved measurement of the HC concentrations and NO emissions.
Technical Paper

Investigations on Mixture Formation during Start-UP Process of a Two-Stage Direct Injection Gasoline Engine for HEV Application

2013-10-14
2013-01-2657
A cycle-resolved test system was designed in a Two Stage Direct Injection (TSDI) Gasoline engine to simulate the engine quick start process in an Integrated Start and Generator (ISG) Hybrid Electric Vehicle (HEV) system. Based on the test system, measurement of the in cylinder HC concentrations near the spark plug under different engine coolant temperature and cranking speed conditions were conducted using a Fast Response Flame Ionization Detector (FFID) with Sampling Spark Plug (SSP) fits, then the in-cylinder equivalence ratio near the spark plug was estimated from the measured HC concentrations. In addition, the effects of the 1st injection timing, 2nd injection timing, and total equivalence ratio on the mixture formation near the spark plug were analyzed by means of experiments.
Technical Paper

Fatigue Design and Analysis of the Vehicle Exhaust System's Hanger

2013-10-14
2013-01-2609
The weight of an exhaust system on a modern vehicle is increasing because of all kinds of reasons, like engine power's increasing, more catalysts for emission control and more NVH (Noise, Vibration and Harshness) performance requirements. After the engine starting, the exhaust system was not only bearing a cyclical load from the engine, which mainly causing the vibration of the exhaust system, but also the loads from the road, which was transferred through the wheels, the suspension system and the body. Because the exhaust system always worked in these bad conditions, its structural strength, durability and life-time were analyzed in the paper, by numerical simulation and physical correlation. By discretizing the exhaust system's CAD model, a finite element model was built. After restrict the finite element model as it in a real load condition, complete the structure stress analysis and Fatigue analysis of exhaust system's hanger with FEA analysis tools.
Technical Paper

Effect of Nozzle Geometry on Macroscopic Behavior of Diesel Spray in the Near-Nozzle Field

2013-04-08
2013-01-1587
In this study, the orifice inlet rounding radii of four diesel nozzles with different hydro erosive grinding time were measured based on the x-ray CT scan technology provided by Shanghai Synchrotron Radiation Facility (SSRF), and a wide parametrical study of the spray macroscopic behavior in the first 18 mm from the nozzle tip have been carried out with high speed camera. And then the influence of orifice inlet rounding radius on the spray behavior in the near-nozzle field was thoroughly investigated. The investigation results show that: the mean values of orifice inlet rounding radii of different nozzles are measured to be on the order of 21.5-56.8 μm. Although the spray tip penetrations of different nozzles tend to increase with the hydro erosive grinding time through statistical analyzing method, the variations of penetration from nozzles are less than 15% according to different hydro erosive grinding timing.
Technical Paper

Effect of First Cycle Fuel Injection Timing on Performance of a PFI Engine during Quick Start for HEV Application

2011-04-12
2011-01-0886
Idle stopping is one of the most important fuel saving methods for hybrid electric vehicle (HEV). While the enriched injection strategy which was employed to ensure reliable ignition of first cycle will leads to even more fuel film stayed in the intake port, all of the liquid film will evaporate randomly and interfere the mixture air-fuel ratio of the followed cycles. The fuel transport of the first cycle should be enhanced to reduce the residual fuel film, and then the control of the cycle-by-cycle air-fuel ratio will become easier and the combustion and HC emissions will also be better. In this paper the mixture preparation characteristics of the unfired first cycle, as well as the combustion and HC emissions characteristics of the fired first cycle under various injection timing strategies such as close-valve injection, mid-valve injection, and open-valve injection were investigated.
Technical Paper

Optimization of Control Strategy for Engine Start-stop in a Plug-in Series Hybrid Electric Vehicle

2010-10-25
2010-01-2214
Plug-in hybrid electric vehicles (PHEVs) provide significantly improvement in fuel economy over conventional vehicles as well as reductions in greenhouse gas and petroleum. Numerous recent reports regarding control strategy, power train configuration, driving pattern, all electric range (AER) and their effects on fuel consumption and electric energy consumption of PHEVs are reported. Meanwhile, the control strategy for engine start-stop and mileage between recharging events from the electricity grid also has an important influence on the petroleum displacement potential of PHEVs, but few reports are published. In this paper, a detailed simulation model is set up for a plug-in series hybrid electric vehicle (PSHEV) employing the AVL CRUISE. The model was employed to predict the AER of the baseline PSHEV using rule-based logical threshold switching control strategy.
Technical Paper

Power Matching and Control Strategy of Plug-in Series Hybrid Electric Car

2010-10-25
2010-01-2195
In this paper, based on the plug-in series hybrid electric vehicle development project, the vehicle technology solutions and the match of power system parameters were analyzed. The vehicle control strategies were identified and optimized according to plug-in hybrid vehicle features. The plug-in series hybrid, rule-based logic threshold switching control strategy, charge depleting (CD) mode and charge-sustaining (CS) mode are chosen according to the key factors, such as the environment, performance requirements, technical requirements and cost. And then the structure and model of vehicle control strategy were established to carry out vehicle energy management and power system control. The parameter selection, electric drive system matching, energy storage system design based on the requirement of vehicle performance, system architecture and control strategy are presented.
Technical Paper

Compatibility of Biodiesels and Their Blends with Typical Rubbers and Copperish Metals

2010-04-12
2010-01-0476
The swelling of ‘O’ rings of 3 typical rubbers (NBR, FKM, EPDM) and the corrosion of 2 typical copperish metal pieces (Copper, Brass) were investigated. The fuel samples included 14 kinds of biodiesels, 1 kind of diesel, and 4 kinds of blends respectively for 2 kinds of biodiesels. The changes in mass and size of ‘O’ rings were measured with an electronic balance and a vernier caliper. The surface corrosion of copperish metals was recorded with photos. It was found that the swelling of NBR in pure biodiesels were generally larger than those in diesel. The mass and size of FKM almost did not change in both pure biodiesels and diesel. The swelling of EPDM became less in pure biodiesels than that in diesel. When the blend ratios of biodiesels were less than 10%, the change rates in mass, inner diameter and section diameter of NBR, FKM and EPDM were similar between blended fuels and diesel.
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