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Technical Paper

Analysis of the Influence of Inlet Temperature on Oxy-Fuel Combustion in an HSDI Diesel Engine

2022-06-14
2022-37-0003
Carbon Capture and Storage (CCS) techniques in combination with oxy-fuel combustion have been applied as an effective way to achieve nitrogen-free combustion and zero-carbon emissions. The present study has been carried out computationally in the framework of a European project (RIVER) (funded by Interreg North-West Europe) to explore the effect of intake charge temperature on oxy-fuel combustion in an HSDI diesel engine under HCCI combustion mode. Experimental data obtained from a Ford Puma common-rail diesel engine for a conventional part-load condition at 1500 rev/min and 6.8 bar IMEP have been used to validate the CFD model. To simulate the combustion process of HCCI, a reduced chemical n-heptane-n-butanol-PAH model has been adopted. The model has 349 elementary reactions and 76 species. The simulation has been carried out at five different intake charge temperatures (140°C, 160°C, 180°C, 200°C, and 220°C) and five different intake oxygen percentages (15%, 17%, 19%, and 21% v/v).
Technical Paper

Influence of Oxy-Fuel Combustion on Engine Operating Conditions and Combustion Characteristics in a High Speed Direct Injection (HSDI) Diesel Engine under Homogenous Charge Compression Ignition (HCCI) Mode

2020-04-14
2020-01-1138
Oxyfuel combustion and nitrogen-free combustion coupled with Carbon Capture and Storage (CCS) techniques have been recently proposed as an efficient method to achieve carbon free emissions and to improve the combustion efficiency in diesel engines. In this study, a 3-D computational fluid dynamics model has been used to evaluate the influence of oxyfuel-HCCI combustion on engine operating conditions and combustion characteristics in a HSDI diesel engine. Investigations have conducted using four different diluent strategies based on the volume fraction of pure oxygen and a diluent gas (carbon dioxide). The first series of investigations has performed at a constant fuel injection rating at which 4.4 mg of fuel has injected per cycle. In the second part of analysis, the engine speed was maintained at 1500 rev/min while the engine loads were varied by changing the fuel injection rates in the range of 2.8 to 5.2 mg/cycle.
Technical Paper

The Potential of Thermoelectric Generator in Parallel Hybrid Vehicle Applications

2017-03-28
2017-01-0189
This paper reports on an investigation into the potential for a thermoelectric generator (TEG) to improve the fuel economy of a mild hybrid vehicle. A simulation model of a parallel hybrid vehicle equipped with a TEG in the exhaust system is presented. This model is made up by three sub-models: a parallel hybrid vehicle model, an exhaust model and a TEG model. The model is based on a quasi-static approach, which runs a fast and simple estimation of the fuel consumption and CO2 emissions. The model is validated against both experimental and published data. Using this model, the annual fuel saving, CO2 reduction and net present value (NPV) of the TEG’s life time fuel saving are all investigated. The model is also used as a flexible tool for analysis of the sensitivity of vehicle fuel consumption to the TEG design parameters. The analysis results give an effective basis for optimization of the TEG design.
Technical Paper

A Comparison of Four Modelling Techniques for Thermoelectric Generator

2017-03-28
2017-01-0144
The application of state-of-art thermoelectric generator (TEG) in automotive engine has potential to reduce more than 2% fuel consumption and hence the CO2 emissions. This figure is expected to be increased to 5%~10% in the near future when new thermoelectric material with higher properties is fabricated. However, in order to maximize the TEG output power, there are a few issues need to be considered in the design stage such as the number of modules, the connection of modules, the geometry of the thermoelectric module, the DC-DC converter circuit, the geometry of the heat exchanger especially the hot side heat exchanger etc. These issues can only be investigated via a proper TEG model. The authors introduced four ways of TEG modelling which in the increasing complexity order are MATLB function based model, MATLAB Simscape based Simulink model, GT-power TEG model and CFD STAR-CCM+ model. Both Simscape model and GT-Power model have intrinsic dynamic model performance.
Journal Article

Design and Optimisation of the Propulsion Control Strategy for a Pneumatic Hybrid City Bus

2016-04-05
2016-01-1175
A control strategy has been designed for a city bus equipped with a pneumatic hybrid propulsion system. The control system design is based on the precise management of energy flows during both energy storage and regeneration. Energy recovered from the braking process is stored in the form of compressed air that is redeployed for engine start and to supplement the engine air supply during vehicle acceleration. Operation modes are changed dynamically and the energy distribution is controlled to realize three principal functions: Stop-Start, Boost and Regenerative Braking. A forward facing simulation model facilitates an analysis of the vehicle dynamic performance, engine transient response, fuel economy and energy usage.
Technical Paper

A Parallel Hybrid Drive System for Small Vehicles: Architecture and Control Systems

2016-04-05
2016-01-1170
The TC48 project is developing a state-of-the-art, exceptionally low cost, 48V Plug-in hybrid electric (PHEV) demonstration drivetrain suitable for electrically powered urban driving, hybrid operation, and internal combustion engine powered high speed motoring. This paper explains the motivation for the project, and presents the layout options considered and the rationale by which these were reduced. The vehicle simulation model used to evaluate the layout options is described and discussed. The modelling work was used in order to support and justify the design choices made. The design of the vehicle's control systems is discussed, presenting simulation results. The physical embodiment of the design is not reported in this paper. The paper describes analysis of small vehicles in the marketplace, including aspects of range and cost, leading to the justification for the specification of the TC48 system.
Technical Paper

Unified Backwards Facing and Forwards Facing Simulation of a Hybrid Electric Vehicle using MATLAB Simscape

2015-04-14
2015-01-1215
This paper presents the implementation of a vehicle and powertrain model of the parallel hybrid electric vehicle which can be used for several purposes: as a model for estimating fuel consumption, as a model for estimating performance, and as a control model for the hybrid powertrain optimisation. The model is specified as a multi-domain physical model in MATLAB Simscape, which captures the key electrical, mechanical and thermal energy flows in the vehicles. By applying hand crafted boundary conditions, this model can be simulated either in the forwards or backwards direction, and it can easily be simplified as required to address specific control problems. Modelling in the forwards direction, the driver inputs are specified, and the vehicle response is the model output. In the backwards direction, the vehicle velocity as a function of time is the specified input, and the engine torque, and fuel consumption are the model outputs.
Technical Paper

Benefiting from Sobol Sequences Experiment Design Type for Model-based Calibration

2015-04-14
2015-01-1640
Design of Experiments (DOE) introduces a number of design types such as space filling design and optimal design. However, optimal design type is best for a system with high prior knowledge. Meanwhile, space-filling design is good for unknown systems, which is normal for engine calibration. It would be best to have a design that can support constructive model building, where a block of engine test is run for most of the day and followed by engine modeling at the end of the day. However, this needs separate space filling design for each day and separate design is susceptible to redundant test points. Among of the five space-filling design type, Sobol sequences and Halton sequences can support constructive model building due to the deterministic random sequence characteristic. When the model is good enough for system prediction, the remaining engine test can stop and proceed to model optimization.
Technical Paper

A Predictive Model of Pmax and IMEP for Intra-Cycle Control

2014-04-01
2014-01-1344
In order to identify predictive models for a diesel engine combustion process, combustion cylinder pressure together with other fuel path variables such as rail pressure, injector current and sleeve pressure of 1000 continuous cycles were sampled and collected at high resolution. Using these engine steady state test data, three types of modeling approach have been studied. The first is the Auto-Regressive-Moving-Average (ARMA) model which had limited prediction ability for both peak combustion pressure (Pmax) and Indicated Mean Effective Pressure (IMEP). By applying correlation analysis, proper inputs were found for a linear predictive model of Pmax and IMEP respectively. The prediction performance of this linear model is excellent with a 30% fit number for both Pmax and IMEP. Further nonlinear modeling work shows that even a nonlinear Neural Network (NN) model does not have improved prediction performance compared to the linear predictive model.
Technical Paper

Study on Optimization of Regenerative Braking Control Strategy in Heavy-Duty Diesel Engine City Bus using Pneumatic Hybrid Technology

2014-04-01
2014-01-1807
Recovering the braking energy and reusing it can significantly improve the fuel economy of a vehicle which is subject to frequent braking events such as a city bus. As one way to achieve this goal, pneumatic hybrid technology converts kinetic energy to pneumatic energy by compressing air into tanks during braking, and then reuses the compressed air to power an air starter to realize a regenerative Stop-Start function. Unlike the pure electric or hybrid electric passenger car, the pneumatic hybrid city bus uses the rear axle to achieve regenerative braking function. In this paper we discuss research into the blending of pneumatic regenerative braking and mechanical frictional braking at the rear axle. The aim of the braking function is to recover as much energy as possible and at the same time distribute the total braking effort between the front and rear axles to achieve stable braking performance.
Journal Article

Real-Time Optimal Energy Management of Heavy Duty Hybrid Electric Vehicles

2013-04-08
2013-01-1748
The performance of energy flow management strategies is essential for the success of hybrid electric vehicles (HEVs), which are considered amongst the most promising solutions for improving fuel economy as well as reducing exhaust emissions. The heavy duty HEVs engaged in cycles characterized by start-stop configuration has attracted widely interests, especially in off-road applications. In this paper, a fuzzy equivalent consumption minimization strategy (F-ECMS) is proposed as an intelligent real-time energy management solution for heavy duty HEVs. The online optimization problem is formulated as minimizing a cost function, in terms of weighted fuel power and electrical power. A fuzzy rule-based approach is applied on the weight tuning within the cost function, with respect to the variations of the battery state-of-charge (SOC) and elapsed time.
Technical Paper

Dynamic Analysis of the Libralato Thermodynamic Cycle Based Rotary Engine

2013-04-08
2013-01-1620
In this paper an initial dynamic analysis of the Libralato rotary engine prototype is conducted based on a joint engine model. Through the investigation of the Libralato thermodynamic cycle and the geometry characteristics of the engine structure, a multi-chamber core engine model is developed via GT-Power, a commercial software. The whole engine working volume is divided into 5 parts, including an intake chamber, a compression chamber, a combustion chamber, an expansion chamber and a virtual chamber which is used to correct the actual volume variation of the expansion chamber at the end of expansion stroke. The performance of the developed model is validated by experimental results. Then an initial analysis on the engine thermodynamic cycle, the engine operation characteristics and the gas exchange process is conducted. Furthermore, a multi-body mechanism model is designed to analyze the mechanical properties of the engine.
Technical Paper

Using Pneumatic Hybrid Technology to Reduce Fuel Consumption and Eliminate Turbo-Lag

2013-04-08
2013-01-1452
For the vehicles with frequent stop-start operations, fuel consumption can be reduced significantly by implementing stop-start operation. As one way to realize this goal, the pneumatic hybrid technology converts kinetic energy to pneumatic energy by compressing air into air tanks installed on the vehicle. The compressed air can then be reused to drive an air starter to realize a regenerative stop-start function. Furthermore, the pneumatic hybrid can eliminate turbo-lag by injecting compressed air into manifold and a correspondingly larger amount of fuel into the cylinder to build-up full-load torque almost immediately. This paper takes the pneumatic hybrid engine as the research object, focusing on evaluating the improvement of fuel economy of multiple air tanks in different test cycles. Also theoretical analysis the benefits of extra boost on reducing turbo-lag to achieve better performance.
Technical Paper

Disturbance Sources in the Diesel Engine Combustion Process

2013-04-08
2013-01-0318
When a diesel engine is running at steady state, the diesel combustion process still has some level of variation from cycle to cycle, even if engine load and all control inputs are fixed. This variation is a disturbance for the speed governor, and it could lead to less than optimal engine performance in terms of fuel economy, exhaust gas emission and noise emission. The most effective way to reduce this steady state combustion variation is by applying fuel path feedback control. The control action can be performed at a fixed frequency, or at a defined cycle event time. Intra-cycle control has the highest capacity to suppress the combustion deviation, as it measures the current cycle combustion performance and compensates for it within the same cycle using a very fast control response. Correct knowledge and a model of the disturbance sources and combustion variation patterns are essential in the design process of this intra-cycle control strategy.
Journal Article

Input and Structure Choices of Neural Networks on the Fuel Flow Rate Prediction in the Transient Operation Condition

2012-11-01
2011-01-2458
Measurement accuracy and repeatability for fuel rate is the key to successfully improve fuel economy of diesel engines as fuel economy could only be achieve by precisely controlling air/fuel ratio and monitor real-time fuel consumption. The volumetric and gravimetric measurement principles are well-known methods to measure the fuel consumption of internal combustion engines. However, the fuel flow rate measured by these methods is not suitable for either real-time control or real-time measurement purposes. The problem concerning discontinuous data of fuel flow rate measured by using an AVL 733s fuel meter was solved for the steady state scenario by using neural networks. It is easier to choose inputs of the neural networks for the steady state scenario because the inputs could be chosen as the particular inputs which excited the system in the application.
Technical Paper

Using Large Eddy Simulation for Studying Mixture Formation and Combustion Process in a DI Diesel Engine

2012-09-10
2012-01-1716
An advanced turbulence modeling using Large Eddy Simulation (LES) has been employed for studying diesel engine flow and its effects on combustion process and amount of pollutant emissions in a DI Diesel engine. An improved version of the Extended Coherent Flame Model combustion model (ECFM-3Z) coupled with advanced models for NOx and soot formation has been applied for CFD simulation. The model performance was assessed by comparison of the calculation results with corresponding experimental data. Very good agreement of calculated and measured in-cylinder pressure, heat release rate as well as pollutant formation trends were obtained. The simulation results was further compared with those obtained by traditional Reynolds-averaged Navier-Stokes model (RANS) at three different mesh resolutions. It was concluded that sensivity of LES approach to geometric details is affected by increasing resolution as compared to existing RANS.
Technical Paper

Challenges and Potential of Intra-Cycle Combustion Control for Direct Injection Diesel Engines

2012-04-16
2012-01-1158
The injection timing of a Diesel internal combustion engine typically follows a prescribed sequence depending on the operating condition using open loop control. Due to advances in sensors and digital electronics it is now possible to implement closed loop control based on in cylinder pressure values. Typically this control action is slow, and it may take several cycles or at least one cycle (cycle-to-cycle control). Using high speed sensors, it becomes technically possible to measure pressure deviations and correct them within the same cycle (intra-cycle control). For example the in cylinder pressure after the pilot inject can be measured, and the timing of the main injection can be adjusted in timing and duration to compensate any deviations in pressure from the expected reference value. This level of control can significantly reduce the deviations between cycles and cylinders, and it can also improve the transient behavior of the engine.
Technical Paper

Investigation of Pilot and Multiple Injection Parameters on Mixture Formation and Combustion Characteristics in a Heavy Duty DI-Diesel Engine

2012-04-16
2012-01-0142
The mechanism of NOx and soot reduction using different pilot and multiple injection strategies has been computationally studied in a heavy duty DI Diesel engine. A designed set of advanced injection schemes with various variables and exhaust gas recirculation rate (up to 10%) have been analyzed. The CFD model was firstly calibrated against experimental data for a part load operation at 1600 rpm. The computational models used were found to predict the correct trends obtained in the experiment. The study demonstrated the potential and explained the mechanism of the combination of EGR and multiple injection to reduce both soot and NOx emissions together with improved fuel economy.
Technical Paper

Explicit Model Predictive Control of the Diesel Engine Fuel Path

2012-04-16
2012-01-0893
For diesel engines, fuel path control plays a key role in achieving optimal emissions and fuel economy performance. There are several fuel path parameters that strongly affect the engine performance by changing the combustion process, by modifying for example, start of injection and fuel rail pressure. This is a multi-input multi-output problem. Linear Model Predictive Control (MPC) is a good approach for such a system with optimal solution. However, fuel path has fast dynamics. On-line optimisation MPC is not the good choice to cope with such fast dynamics. Explicit MPC uses off-line optimisation, therefore, it can be used to control the system with fast dynamics.
Technical Paper

Analysis of Homogeneity Factor for Diesel PCCI Combustion Control

2011-08-30
2011-01-1832
Owing to the potentials for low NOx and soot emissions, diesel PCCI combustion has been widely studied over last 10 years. However, its control is still the main barrier to constrain it to be applied on production engines. As there are a number of variables which affect the mixing and combustion process, it is difficult to develop control strategies with adequate functions but simple control order for implementing them. In the current research, a reformed Homogeneity Factor (HF) of in-cylinder charge has been explored as a control medium for simplifying the control model structure. Based on multi-pulse injection, the effects of operating parameters on the Homogeneity Factor and the relationship between Homogeneity Factor and mixing, combustion processes, emissions were investigated in a four-valve, direct-injection diesel engine by CFD simulation using KIVA-3V code coupled with detailed chemistry.
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