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Technical Paper

Real World Emissions Analysis Using Sensor-based Emissions Measurement System for Light-duty Direct-Injection Gasoline Vehicle

2022-03-29
2022-01-0572
In recent years, particulate matter (PM) emitted from direct-injection gasoline vehicles is becoming an increasingly concerning problem. In addition, it is often reported that ammonia (NH3) is emitted from gasoline vehicles equipped with a three-way catalyst. These emissions might be largely emitted especially when driving in on-road driving conditions. In this study, we investigated the emissions, NOx, NH3, and PM/PN (particulate number) of a light-duty direct-injection gasoline vehicle when driving on actual roads. Using a small direct-injection gasoline vehicle equipped with a three-way catalyst, experiment was conducted 8 times on the same route, and these emissions were measured. In this study, vehicle specific power (VSP) was introduced, which can be calculated using vehicle parameters, vehicle speed, and road gradient. The effects of parameters acquired through on-board diagnostics (OBD) port and VSP on emissions were investigated.
Technical Paper

Investigation on Effect of Offset Orifice Nozzle on Diesel Combustion Characteristics

2020-09-15
2020-01-2038
Compression ignition engines provide superior thermal efficiency over other internal combustion engines. Unfortunately the combustion process is diffusive combustion, meaning a lot of fuel is impinged the on the piston and cylinder wall. This creates cooling loss coupled with smoke, CO and THC. Minimization of the nozzle orifice diameter is a simple method widely used to shorten spray penetration. However, decreasing the nozzle orifice diameter also decreases fuel flow rate resulting in a prolonged injection and combustion process and reducing thermal efficiency. An offset orifice nozzle causes less fuel impingement by shorter fuel spray penetration without significant reduction of fuel flow rate. The offset orifice nozzle was made by shifting its alignment from the center of the sac to the edge of the sac following the swirl direction. A counterbore design was applied to maintain constant orifice length.
Technical Paper

Real-World Emission Analysis Methods Using Sensor-Based Emission Measurement System

2020-04-14
2020-01-0381
Every year, exhaust gas regulations are getting stricter with the intention to solve the average air pollution problem, however, local roadside pollution is still a pressing issue. In order to solve this local roadside pollution problem, it is necessary to evaluate and/or predict “where” and “how much” pollutants such as NOx are emitted. To predict the local roadside pollution, it is necessary to collect emissions data from various kinds of vehicles driving on real-world and analyze them. In recent years, Real Driving Emission regulations using PEMS (Portable Emission Measurement System) have been introduced mainly in Europe. A typical PEMS configuration can weigh close to 100 kg however, and its weight affects the driving conditions of vehicles running on actual roads. In this study, we focused on the analysis of real-world emissions using SEMS (Sensor-based Emission Measurement System).
Journal Article

Combustion Characteristic of Offset Orifice Nozzle under Multi Pulse Ultrahigh Pressure Injection and PCCI Combustion Conditions

2020-01-24
2019-32-0522
CI engines provide higher thermal efficiency compared to other internal combustion engines. On the other hand large amounts of smoke and NOx are produced during combustion. Smoke and NOx can be reduced by applying Premixed Charge Compression Ignition (PCCI) combustion. Unfortunately, the problems of PCCI combustion include unstable start of combustion and limited operating range. The multi-pulse ultrahigh pressure injection allows fuel to control PCCI combustion. The objective of offset orifice nozzle is to improve mixture formation and shorten spray penetration in order to increase thermal efficiency and control PCCI combustion. The offset orifice nozzle was designed by shift orifice aliment from into the sac center to edge of sac follow swirl direction. Counter bore design was applied to offset orifice nozzle in order to keep the constant orifice length as standard nozzle.
Technical Paper

Ignition Experiments by Nanosecond Repetitively Pulsed Discharges in Intense Turbulence for Super Lean Burn at Engine Condition

2019-12-19
2019-01-2160
Ignition by Nanosecond Repetitively Pulsed Discharges (NRPD) at EXponential Increase of Minimum Ignition Energy (MIE-EXI) region under super lean SI engine conditions was studied. Fundamental experiments were conducted with a turbulent ignition test chamber with twin counter-rotating fans. The MIE-EXI region by arc discharge appeared over 6500 rpm of fan speed. In the MIE-EXI region (7000 rpm), successful ignition was achieved by establishing coupled ignition kernels with NRPD at 15 kHz although ignition was unsuccessful at 1 kHz. Results show that ignition by NRPD has potential advantages for lean burn applications. Preliminary engine test results with NRPD were also demonstrated.
Technical Paper

Research of Fuel Components to Expand lean-limit in Super lean-burn condition

2019-12-19
2019-01-2257
The thermal efficiency of internal combustion engines can be improved dramatically with the right combination of engine technology and fuel technology. Super lean-burn technology is attracting attention as a means of boosting thermal efficiency. However, there is a limit to how lean a fuel-air mixture can be before combustion becomes unstable or misfire occurs. The authors evaluated the effects of various chemical compositions on the lean limit under super lean-burn conditions. By changing the composition of the fuel, it was possible to achieve excess air ratios of over 2.0, resulting in high thermal efficiency.
Technical Paper

Effects of Coolant Temperature and Fuel Properties on Soot Emission from a Spark-ignited Direct Injection Gasoline Engine

2019-12-19
2019-01-2352
Effects of measurement method, coolant temperature and fuel composition on soot emissions were examined by engine experiments. By reducing the pressure fluctuation in the sampling line, the measured soot emissions with better stability and reproducibility could be obtained. With lower coolant temperatures, larger soot emissions were yielded at much advanced fuel injection timings. Compared to gasoline, soot emissions with a blend fuel of normal heptane, isooctane and toluene were significantly decreased, suggesting the amounts of aromatic components (toluene or others) should be increased to obtain a representative fuel for the predictive model of particulate matter in SIDI engines.
Technical Paper

Influence of ethanol blending on knocking in a lean burn SI engine

2019-12-19
2019-01-2152
Lean burn is one method for improving thermal efficiency in spark ignition (SI) engines. Suppression of knocking provides higher thermal efficiency, and ethanol blending is considered an effective way to suppress knocking due to its high octane and high latent heat of evaporation. We investigate the effect of ethanol blending on knocking in an SI engine under lean operating conditions. The Livengood-Wu (LW) integral was performed based on ignition delay duration estimated from a zero-dimensional detailed chemical reaction calculation with pressure and temperature histories. Knocking was suppressed and thermal efficiency increased with ethanol-gasoline blending fuel, even at 0.5 equivalence ratio. Decrease in unburned gas temperature by latent heat of evaporation had a comparable influence on knocking suppression, which was supported by LW integral analysis.
Technical Paper

Investigation on Premixed Charge Compression Ignition Combustion Control Using Multi Pulse Ultrahigh Pressure Injection

2019-04-02
2019-01-1155
Compression ignition (CI) engines provide higher thermal efficiency compared to other internal combustion engines although large amounts of NOx and soot are produced during combustion. NOx and soot emissions can be reduced by using Premixed Charge Compression Ignition (PCCI) combustion. However, the problems of PCCI combustion include limited operating range, unstable start of combustion and an increase in combustion noise. The multi-pulse ultrahigh pressure injection allows fuel to be injected near TDC, improving mixture formation and enhancing the possibility to extend the operating range of PCCI combustion. The objective of this paper is to control and extend the operating range of PCCI combustion using multi-pulse ultrahigh pressure injection. This has not been studied before. Combustion characteristics were investigated using apparent rate of heat release analysis, heat balance analysis, exhaust emission measurement and soot concentration measurement.
Technical Paper

A Cycle-to-Cycle Variation Extraction Method for Flow Field Analysis in SI IC Engines Based on Turbulence Scales

2019-01-15
2019-01-0042
To adhere to stringent environmental regulations, SI (spark ignition) engines are required to achieve higher thermal efficiency. In recent years, EGR (exhaust gas recirculation) systems and lean-burn operation has been recognized as key technologies. Under such operating conditions, reducing CCV (cycle-to-cycle variation) in combustion is critical to the enhancement of overall engine performance. Flow-field CCV is one of the considerable factors affecting combustion in engines. Conventionally, in research on flow fields in SI engines, the ensemble average is used to separate the measured velocity field into a mean component and a fluctuation component, the latter of which contains a CCV component and a turbulent component. To extract the CCV of the flow field, previous studies employed spatial filter, temporal filter, and POD (proper orthogonal decomposition) methods.
Technical Paper

0D Modeling of Real-Driving NOx Emissions for a Diesel Passenger Vehicle

2018-09-10
2018-01-1761
NOx emissions from diesel passenger vehicles affect the atmospheric environment. It is difficult to evaluate the NOx emissions influenced by environmental conditions such as humidity and temperature, traffic conditions, driving patterns, etc. In the authors’ previous study, real-driving experiments were performed on city and highway routes using a diesel passenger car with only an exhaust gas recirculation system. A statistical prediction model of NOx emissions was considered for simple estimations in the real world using instantaneous vehicle data measured by the portable emissions measurement system and global positioning system. The prediction model consisted of explanatory variables, such as velocity, acceleration, road gradient, and position of transmission gear. Using the explanatory variables, NOx emissions on the city and highway routes was well predicted using a diesel vehicle without NOx reduction devices.
Technical Paper

Effect of Temperature-Pressure Time History on Auto-Ignition Delay of Air-Fuel Mixture

2018-09-10
2018-01-1799
When the compression ratio of the spark ignition engine is set high as a method of improving the fuel efficiency of passenger cars, it is often combined with the direct fuel injection system for knock mitigation. In port injection, there are also situations where the fuel is guided into the cylinder while the vaporization is insufficient, especially at the cold start. If the fuel is introduced into the cylinder in a liquid state, the temperature in the cylinder will change due to sensible heat and latent heat of the fuel during vaporization. Further, if the fuel is unevenly distributed in the cylinder, the effect of the specific heat is added, and the local temperature difference is expanded through the compression process. In this research, an experiment was conducted using a rapid compression machine for the purpose of discussing the effect of the temperature-pressure time history of fuel on ignition delay time.
Technical Paper

Effects of Spark Discharge Characteristic on Cycle-to-Cycle Variations of Combustion for Lean SI Operation with High Tumble Flow

2017-11-05
2017-32-0111
It has been shown that lean burn is effective for improving the thermal efficiency of gasoline SI engines. This happens because the reduction of heat loss by decrease of flame temperature. On the other hand, the fuel dilution of the premixed gas makes the combustion speed low, and cycle-to-cycle variations of combustion are increased by excessive dilution, it is difficult to increase the thermal efficiency of the gasoline SI engine. Influence of ignition by spark discharge is considered as a factor of combustion variation, and it is necessary to understand the effects of spark discharge characteristics on the lean combustion process. Spark discharge in the SI engines supplies energy to the premixed-gas via a discharge channel in the spark plug gap which ignites the premixed-gas. The discharge channel is elongated by in-cylinder gas flow and its behavior varies in each cycles.
Technical Paper

The Effect of Fuel Composition on Ignition Delay and Knocking in Lean Burn SI Engine

2017-11-05
2017-32-0112
Super lean burn technology is conceived as one of methods for improving the thermal efficiency of SI engines[1][2]. For lean burn, reduction of heat loss and the due to decrease in flame temperature can be expected. However, as the premixed gas dilutes, the combustion speed decreases, so the combustion fluctuation between cycles increases. Also, to improve the thermal efficiency, the ignition timing is advanced to advance the combustion phase. However, when the combustion phase is excessively advanced, knocking occurs, which hinders the improvement of thermal efficiency. Knocking is a phenomenon in which unburned gas in a combustion chamber compressed by a piston and combustion gas suffer compression auto-ignition. It is necessary to avoid knocking because the amplitude of the large pressure wave may cause noise and damage to the engine. Also, knocking is not a steady phenomenon but a phenomenon that fluctuates from cycle to cycle.
Technical Paper

Investigation of Cycle-to-Cycle Variation of Turbulent Flow in a High-Tumble SI Engine

2017-10-08
2017-01-2210
The thermal efficiency of a spark-ignition (SI) engine must be improved to reduce both environmental load and fuel consumption. Although lean SI engine operation can strongly improve thermal efficiency relative to that of stoichiometric SI operation, the cycle-to-cycle variation (CCV) of combustion increases with the air dilution level. Combustion CCV is caused by CCVs of many factors, such as EGR, spark energy, air-fuel ratio, and in-cylinder flow structure related to engine speed. This study focuses on flow structures, especially the influence of a tumble structure on flow fluctuation intensity near ignition timing. We measured the flow field at the vertical center cross section of an optically accessible high-tumble flow engine using time-resolved particle image velocimetry. There are many factors considered to be sources of CCV, we analyzed three factors: the intake jet distribution, distribution of vortex core position and trajectory of the fluid particle near the spark plug.
Technical Paper

Combined Effects of Spark Discharge Pattern and Tumble Level on Cycle-to-Cycle Variations of Combustion at Lean Limits of SI Engine Operation

2017-03-28
2017-01-0677
Improving the thermal efficiency of spark ignition (SI) engine is strongly required due to its widespread use but considerably less efficiency than that of compression ignition (CI) engine. Although lean SI engine operation can offer substantial improvements of the thermal efficiency relative to that of traditional stoichiometric SI operation, the cycle-to-cycle variations of combustion increases with the level of air dilution, and becomes unacceptable. To improve the stability of lean operation, this study examines the effects of spark discharge pattern and tumble level on cycle-to-cycle variations of combustion at lean limits. The spark discharge pattern was altered by a custom inductive ignition system using ten spark coils and the tumble level was increased by a custom adapter installed in the intake port (tumble adapter).
Journal Article

A Study on High-Accuracy Test Method for Fuel Consumption of Heavy-Duty Diesel Vehicles Considering the Transient Characteristics of Engines

2016-04-05
2016-01-0908
In the conventional approval test method of fuel consumption for heavy-duty diesel vehicles currently in use in Japan, the fuel consumption under the transient test cycle is calculated by integrating the instantaneous fuel consumption rate referred from a look-up table of fuel consumptions measured under the steady state conditions of the engine. Therefore, the transient engine performance is not considered in this conventional method. In this study, a highly accurate test method for fuel consumption in which the map-based fuel consumption rate is corrected using the transient characteristics of individual engines was developed. The method and its applicability for a heavy-duty diesel engine that complied with the Japanese 2009 emission regulation were validated.
Technical Paper

Effect of Heat Release Pattern of Flame during Propagation on Auto-Ignition Process of End-Gas

2016-04-05
2016-01-0701
Knock is a factor hindering enhancement of the thermal efficiency of spark ignition engines, and is an unsteady phenomenon that does not necessarily occur each cycle. In addition, the heat release history of the flame also fluctuates from cycle to cycle, and the auto-ignition process of the unburned mixture (end-gas), compressed by the global increase in pressure due to release of chemical energy, is affected by this fluctuation. Regarding auto-ignition of the end-gas, which can be the origin of knock, this study focused on the fluctuation of the flame heat release pattern, and used a zero-dimensional (0D) detailed chemical reaction calculation in an attempt to analyze and examine the consequence on the end-gas compression and auto-ignition process of changes in the i) start of combustion, ii) combustion duration and iii) center of heat release of the flame.
Technical Paper

NOx Reduction with the HC-SCR System over Cu/Zeolite Based Catalysts

2015-09-01
2015-01-2012
Diesel engine is one the effective solutions for reducing CO2 and recognized as a leading candidate for mitigating global warming. To comply with increasingly stringent emission standards, all diesel engines require some sort of NOx control systems such as selective catalytic reduction (SCR) systems. The SCR catalyst for reducing NOx from diesel engines is classified into two groups, urea-SCR and HC-SCR catalyst, respectively. Although the urea-SCR catalyst is widely recognized as promising de-NOx technology in respect to the NOx conversion efficiency, it have some outstanding issues such as ammonia slip, urea injection, storage space, freezing and some infrastructures for supplying urea water solutions. In an attempt to overcome the inherent shortcoming of existing urea-SCR catalyst, hydrocarbons have been considered as alternative reducing agents for SCR process, instead of NH3.
Technical Paper

An Investigation of the Effects of Fuel Concentration Inhomogeneity on HCCI Combustion -Fuel Concentration of Pre-Mixture Using LIF measurement-

2015-09-01
2015-01-1788
HCCI (Homogeneous Charge Compression Ignition) engine has a problem which causes knocking when the maximum PRR (Pressure Rise Rate) reaches a certain level because it takes the form of combustion of simultaneous multi-point ignition by compression of the air-fuel pre-mixture. This study focused on stratified charge of fuel in combustion chamber. This method disperses the timing of local ignition. The distribution of fuel concentration is measured by using LIF (Laser Induced Fluorescence). As a result, the maximum PRR is reduced by stratified charge of fuel. In addition, it is confirmed that the dispersion of combustion timing depends on the dispersion of fuel concentration.
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