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Technical Paper

Aerodynamics' Influence on Performance in Human-Powered Vehicles for Sustainable Transportation

2024-06-12
2024-37-0028
The issue of greenhouse gas (GHG) emissions from the transportation sector is widely acknowledged. Recent years have witnessed a push towards the electrification of cars, with many considering it the optimal solution to address this problem. However, the substantial battery packs utilized in electric vehicles contribute to a considerable embedded ecological footprint. Research has highlighted that, depending on the vehicle's size, tens or even hundreds of thousands of kilometers are required to offset this environmental burden. Human-powered vehicles (HPVs), thanks to their smaller size, are inherently much cleaner means of transportation, yet their limited speed impedes widespread adoption for mid-range and long-range trips, favoring cars, especially in rural areas. This paper addresses the challenge of HPV speed, limited by their low input power and non-optimal distribution of the resistive forces.
Technical Paper

Choosing the Best Lithium Battery Technology in the Hybridization of Ultralight Aircraft

2024-06-12
2024-37-0017
Many research centers and companies in general aviation have been devoting efforts to the electrification of propulsive plants to reduce environmental impact and/or increase safety. Even if the final goal is the elimination of fossil fuels, the limitations of today's battery in terms of energy and power densities suggest the adoption of hybrid-electric solutions that combine the advantages of conventional and electric propulsive systems, namely reduced fuel consumption, high peak power, and increased safety deriving from redundancy. Today, lithium batteries are the best commercial option for the electrification of all means of transportation. However, lithium batteries are a family of technologies that presents a variety of specifications in terms of gravimetric and volumetric energy density, discharge and charge currents, safety, and cost.
Technical Paper

Hybrid Cooling System for Thermal Management in Electric Aerial Vehicles

2024-06-01
2024-26-0468
Continuous improvements and innovations towards sustainability in the aviation industry has brought interest in electrified aviation. Electric aircrafts have short missions in which the temporal variability of thermal loads are high. Lithium-ion (Li-ion) batteries have emerged as prominent power source candidate for electric aircrafts and Urban Air Mobility (UAM). UAMs and Electric aircrafts have large battery packs with battery capacity ranging in hundreds or thousands of kWh. If the battery is exposed to temperatures outside the optimum range, the life and the performance of the battery reduces drastically. Hence, it is crucial to have a Thermal Management System (TMS) which would reduce the heat load on battery in addition to cabin, and machinery thermal loads. Thermal management can be done through active or passive cooling. Adding a passive cooling system like Phase Change Material (PCM) to the TMS reduces the design maximum thermal loads.
Technical Paper

CFD Methodology Development to Predict Lubrication Effectiveness in Electromechanical Actuators

2024-06-01
2024-26-0466
Electromechanical actuators (EMAs) play a crucial role in aircraft electrification, offering advantages in terms of aircraft-level weight, rigging and reliability compared to hydraulic actuators. To prevent backdriving, skewed roller braking devices called "no-backs" are employed to provide braking torque. These technology components are continuing to be improved with analysis driven design innovations eg. U.S. Pat. No. 8,393,568. The no-back mechanism has the rollers skewed around their own transverse axis that allow for a combination of rolling and sliding against the stator surfaces. This friction provides the necessary braking torque that prevents the backdriving. By controlling the friction radius and analyzing the Hertzian contact stresses, the brake can be sized for the desired duty cycle. No-backs can be configured to provide braking torque for both tensile and compressive backdriving loads.

SAE EDGE™ Research Reports - Publications

2024-04-27
SAE EDGE Research Reports provide examinations significant topics facing mobility industry today including Connected Automated Vehicle Technologies Electrification Advanced Manufacturing
Technical Paper

A Suspension Tuning Parameter Study for Brake Pulsation

2024-04-09
2024-01-2319
Brake pulsation is a low frequency vibration phenomenon in brake judder. In this study, a simulation approach has been developed to understand the physics behind brake pulsation employing a full vehicle dynamics CAE model. The full vehicle dynamic model was further studied to understand the impact of suspension tuning variation to brake pulsation performance. Brake torque variation (BTV) due to brake thickness variation from uneven rotor wear was represented mathematically in a sinusoidal form. The wheel assembly vibration from the brake torque variation is transmitted to driver interface points such as the seat track and the steering wheel. The steering wheel lateral acceleration at the 12 o’clock position, driver seat acceleration, and spindle fore-aft acceleration were reviewed to explore the physics of brake pulsation. It was found that the phase angle between the left and right brake torque generated a huge variation in brake pulsation performance.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
Technical Paper

Charging Load Estimation for a Fleet of Autonomous Vehicles

2024-04-09
2024-01-2025
In intelligent surveillance and reconnaissance (ISR) missions, multiple autonomous vehicles, such as unmanned ground vehicles (UGVs) or unmanned aerial vehicles (UAVs), coordinate with each other for efficient information gathering. These vehicles are usually battery-powered and require periodic charging when deployed for continuous monitoring that spans multiple hours or days. In this paper, we consider a mobile host charging vehicle that carries distributed sources, such as a generator, solar PV and battery, and is deployed in the area where the UAVs and UGVs operate. However, due to uncertainties, the state of charge of UAV and UGV batteries, their arrival time at the charging location and the charging duration cannot be predicted accurately.
Technical Paper

Ultra-Downsizing of ICEs Based on True Atkinson Cycle Implementations. Thermodynamic Analysis and Comparison on the Indicated Fuel Conversion Efficiency of Atkinson and Classical ICE Cycles

2024-04-09
2024-01-2096
Ultra-Downsizing (UD) was introduced as an even higher level of downsizing for Internal Combustion Engines ICEs, see [2] SAE 2015-01-1252. The introduction of Ultra Downsizing (UD) aims to enhance the power, efficiency, and sustainability of ICEs while maintaining the thermal and mechanical strain within acceptable limits. The following approaches are utilized: 1 True Atkinson Cycles are implemented utilizing an asymmetrical crank mechanism called Variable Compression and Stroke Ratios (VCSR). This mechanism allows for extended expansion stroke and continuous adjustment of the Volumetric Compression Ratio (VCR). 2 Unrestricted two or more stage high-pressure turbocharging and intensive intercooling: This setup enables more complete filling of the cylinder and reduces the compression work on the piston, resulting in higher specific power and efficiency. 3 The new Load Control (LC) approach is based to continuous VCR adjustment.
Technical Paper

Design and Sizing Methodology of Electric Vehicle Powertrain to Achieve Optimal Range and Performance

2024-04-09
2024-01-2160
Battery electric vehicles are quickly gaining momentum to improve vehicle fuel efficiency and emission reduction. However, they must be designed to provide adequate range on a single charge combined with good acceleration performance, top speed, gradeability, and fast charging times. The paper presents a model for sizing the power train of an electric vehicle, including the power electronic converter, electric motor, and battery pack. A major assumption is that an optimal wheel slip rate can be achieved by modern vehicles using slip control systems. MATLAB/Simulink was used to model the vehicle powertrain. Simulations were conducted based on different speed and acceleration profiles. The purpose of the study focused on the motor and power electronics sizing requirements to achieve optimal range and performance.
Technical Paper

Efficient Electric School Bus Operations: Simulation-Based Auxiliary Load Analysis

2024-04-09
2024-01-2404
The study emphasizes transitioning school buses from diesel to electric to mitigate their environmental impact, addressing challenges like limited driving range through predictive models. This research introduces a comprehensive control-oriented model for estimating auxiliary loads in electric school buses. It begins by developing a transient thermal model capturing cabin behavior, divided into passenger and driver zones. Integrated with a control-oriented HVAC model, it estimates heating and cooling loads for desired cabin temperatures under various conditions. Real-world operational data from school bus specifications enhance the model’s practicality. The models are calibrated using experimental cabin-HVAC data, resulting in a remarkable overall Root Mean Square Error (RMSE) of 2.35°C and 1.88°C between experimental and simulated cabin temperatures.
Standard

Forced Air or Forced Air/Fluid Equipment for Removal of Frozen Contaminants

2024-03-29
WIP
AIR6284A
This SAE Aerospace Information Report (AIR) covers forced air technology including: reference material, equipment, safety, operation, and methodology. This resource document is intended to provide information and minimum safety guidelines regarding use of forced air or forced air/fluid equipment to remove frozen contaminants. During the effective period of this document, relevant sections herein should be considered and included in all/any relevant SAE documents.
Technical Paper

An Adapted ARP-Based Approach for the System Safety Assessment of Electric-Propulsion Thermal Runaway Hazards

2024-03-05
2024-01-1919
The global electric and hybrid aircraft market utilizing lithium-ion Energy Storage Systems (ESS) as a means of propulsion, is experiencing a period of extraordinary growth. We are witnessing the development of some of the most cutting-edge technology, and with that, some of the most complex challenges that we as an industry have ever faced. The primary challenge, and the most critical cause of concern, is a phenomenon known as a “Thermal Runaway”, in which the lithium-ion cell enters an uncontrollable, self-heating state, that if not contained, can propagate into a catastrophic fire in the aircraft. A Thermal Runaway (TR) can be caused by internal defects, damage, and/or abuse caused by an exceedance of its operational specifications, and it is a chemical reaction that cannot be stopped once the cell has reached its trigger temperature.
Technical Paper

Automatic Switching for Radiation Emission Control Device in Radiographic Testing – Non-Destructive Testing

2024-02-23
2023-01-5108
In radiography testing, the radioactive elements Iridium 192 (Ir192) and Cobalt 60 (Co60) are employed to detect subsurface and inner flaws. These radioactive components are kept secure within the radiation-protected source camera. Despite the fact that the camera is safe, there is a little quantity of radiation that may harm human body cells. In this present study, it restricts radiation emission by placing a lead sheet over the source camera, which absorbs the produced radiation. The innovative concept involves in this present work is to place a manually operated switch near the radiation source to emit radiation.
Standard

Verification Process for Thermal Runaway Mitigation in Large Electrical Energy Storage Powertrain Systems in Normal Category Aircraft and Rotorcraft

2024-02-16
CURRENT
ARP7131
This SAE Aerospace Recommended Practice (ARP) is an industrial collaboration with regulatory bodies like the European Aviation Safety Agency (EASA) and the Federal Aviation Administration (FAA) to determine the worst-case credible thermal runaway (TR) condition (energy released and maximum temperature) for the design of an aviation large propulsion battery system to quantitatively verify TR in lieu of battery level RTCA DO-311A testing with protections disabled. The ARP considers the three stages of TR within a cell and defines the two critical temperatures for a specific cell design. These temperatures are key to understanding the layers of monitoring necessary to determine the severity of a TR event. Different trigger methods can be used to quantify the heating characteristics and resultant energy profile releases as a function of time.
Technical Paper

Zero Carbon Emission Aviation Fuel Technology Review - The Hydrogen Pathway

2024-01-08
2023-36-0029
The commercial aviation currently accounts for roughly 2.5 % of the global CO2 emissions and around 3.5% of world warming emissions, taking into account non CO2 effects on the climate. Its has grown faster in recent decades than the other transport modes (road, rail or shipping), with an average rate of 2.3%/year from 1990 to 2019, prior to the pandemic. Moreover, its share of Greenhouse (GHG) emissions is supposed to grow, with the increasing demand scenario of air trips worldwide. This scenario might threaten the decarbonization targets assumed by the aviation industry, in line with the world efforts to minimize the climate effects caused by the carbon emissions. In this context, hydrogen is set as a promising alternative to the traditional jet fuel, due to its zero carbon emissions.
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