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The “System Emissions Chart” contained herein is intended to serve as a means of estimating the annual refrigerant emission rate (grams per year) from new production A/C systems equipped with specified component technologies. It provides emission values for various component technologies that are currently available, and can be expanded as new technologies are commercialized. This document provides the information to develop an Excel file template “System Emissions Chart” for system emission analysis. The chart includes automotive compressor technologies for conventional mobile air conditioning systems as well as those using semi-hermetic compressors. This standard can be considered a companion document to SAE J2763 Test Procedure for Determining Refrigerant Emissions from Mobile Air Conditioning Systems. SAE J2727 estimates system emissions, taking into account production assembly variation and accounts for components that are 100% helium leak tested prior to vehicle final assembly.

This SAE Standard applies to refrigerant vapor compression systems that provide cooling and/or heating for passenger cars, light trucks and commercial vehicles (on and off road) that use automotive type mobile air conditioning (MAC) systems. Large trucks, buses and other vehicles that do not use typical automotive a/c systems or use refrigerants not listed in this document are not covered by this standard. This standard covers any vehicle with a MAC system using a belt or electric motor driven compressor. This document provides standards for design, assembly, test and service of MAC systems to minimize environmental, health and safety impacts. Also included are cautionary statements for the service industry to alert technicians to the inadvisability and possible health or safety effects associated with venting refrigerant during service. It is not intended to restrict the use, or further development, of other types of refrigeration systems for mobile air conditioning applications.

The original SAE J2727 “Leakage Chart” provided a rating system for comparing mobile A/C systems and was not intended to define mobile A/C system refrigerant leakage. It had been developed from industry experience of expected system refrigerant leakage based upon currently available technologies. The new “System Emissions Chart” now contained in this revision is intended to serve as a means of estimating the annual refrigerant emissions rate (grams per year) from new production A/C systems equipped with specified component technologies. It provides emission values for various component technologies that are currently available, and can be expanded as new technologies are commercialized. This document provides the information to develop an Excel file template “System Emissions Chart” for system emission analysis. The new chart includes automotive compressor technologies, for conventional mobile air conditioning systems as well as fully hermetic compressors.

The purpose of this SAE Standard is to establish the specific minimum equipment performance requirements for recovery and recycling of HFC-134a that has been directly removed from, and is intended for reuse in, mobile air-conditioning (A/C) systems. It also is intended to establish requirements for equipment used to recharge HFC-134a to an accuracy level that meets Section 9 of this document and SAE J2099. The requirements apply to the following types of service equipment and their specific applications. a Recovery/Recycling Equipment, b Recovery/Recycling – Refrigerant Charging, c Refrigerant Recharging Equipment Only.

Current industry standards do not exist for determining refrigerant emissions from mobile air conditioning systems. Test procedures are not common between production component suppliers in establishing leakage values. This “System Leakage Chart” has been developed from industry experience of expected refrigerant leakage gains from system design resulting from technology changes. It provides a rating value of various technologies that are currently available. The “Leakage Chart” can be expanded as new technologies are offered and/or developed. This document provides the information to develop an Excel file template “Leakage Chart” for making system analysis. It is not the intent of this Standard to define the refrigerant emissions from a mobile air conditioning system. It is to only define a system rating based upon the technology used.

This SAE Recommended Practice is restricted to mechanical vapor compression refrigerant systems that provide cooling for the occupant’s compartment. This document provides guidelines for refrigerant containment and safety for a mobile air-conditioning (A/C) system. It is not intended to restrict the use of, or further development of, other types of refrigeration systems for passenger compartment cooling. Should other systems be found practical at some future time, this document may be amended or an additional recommended safety practice drawn up for other types of systems. This document only addresses CFC-12 (R-12) and HFC-134a (R-134a) refrigerants. To prevent mobile A/C system refrigerant contamination, all other alternate refrigerants considered for automotive use require unique service fittings.

The purpose of this SAE Standard is to provide equipment specifications for CFC-12 (R-12) recycling equipment. This information applies to equipment used to service automobiles, light trucks, and other vehicles with similar CFC-12 (R-12) air-conditioning (A/C) systems. Systems used on mobile vehicles for refrigerating cargo that have hermetically sealed systems are not covered in this document. The equipment in this document is intended for use with refrigerant that has been directly removed from, and intended to be returned to, a mobile A/C system. Should other revisions due to operational or technical requirements occur, this document may be amended.

This information applies to refrigerant used to service automobiles, light trucks, and other vehicles with similar CFC-12 (R-12) systems. Systems used on mobile vehicles for refrigerated cargo that have hermetically sealed, rigid pipe, are not covered in this document.

The purpose of this SAE Standard is to provide equipment specifications for CFC-12 (R-12) recovery for return to a refrigerant reclamation facility that will process it to the appropriate ARI Standard (Air Conditioning and Refrigerant Institute) or allow for recycling of the recovered refrigerant in equipment that is certified to meet the requirements of SAE J1991. Under the existing rule, the U.S. EPA requires refrigerant removed from a mobile air-conditioning (A/C) system using recovery equipment certified to meet SAE J2209 can only be recycled using equipment meeting SAE J1991 that is owned by the same company or individual. It is not acceptable that the refrigerant removed from a mobile A/C system, with this equipment, be directly returned to a mobile A/C system. This information applies to equipment used to service automobiles, light trucks, and other vehicles with similar CFC-12 (R-12) systems.

The purpose of this SAE Recommended Practice is to provide criteria for determining the acceptability of candidate retrofit refrigerants to replace CFC-12 (R-12) in mobile A/C systems originally designed to use CFC-12 (R-12).

To provide a procedure to inspect a refrigerant cylinder used in equipment servicing mobile air-conditioning (A/C) systems. This includes the pressure cylinder used for refrigerant recovery/recycling and charging equipment.

The purpose of this SAE Recommended Practice is to provide a service procedure for retrofitting a CFC-12 (R-12) system to HFC-134a (R-134a) while preserving performance and integrity of the air-conditioning (A/C) system. The steps outlined in this procedure are complete when combined with good service practices and the vehicle manufacturer's recommendations (if available) for retrofitting their models. Separate service equipment, for CFC-12 (R-12) and HFC-134a (R-134a), including refrigerant recovery/recycle (R/R), service manifolds, vacuum pumps, and charging equipment shall be used to preserve the purity of the refrigerants and the mobile A/C systems. This procedure will minimize release of refrigerant to the atmosphere, and will preserve the integrity of the recycled CFC-12 (R-12) and HFC-134a (R-134a) supplies. This document applies to A/C systems used to cool the passenger compartment of automobiles, light trucks, and other vehicles with similar CFC-12 (R-12) systems.

This SAE Recommended Practice describes the specific measures required to meet SAE established criteria when retrofitting CFC-12 (R-12) mobile air-conditioning (A/C) systems to HFC-134a (R-134a), with regards to fittings and labeling. This document is complete only when combined with the requirements of SAE J1657.

This SAE Standard covers fittings intended for connecting service hoses, per SAE J2196, from Mobile Air-Conditioning Systems to service equipment such as manifold gauges, vacuum pumps and air conditioning charging, recovery and recycling equipment. (Figure 1)

This SAE Standard covers reinforced rubber, reinforced thermoplastic, or otherwise constructed hose, or hose assemblies, intended for conducting liquid and gaseous refrigerants for service connections from mobile air conditioning systems to service equipment such as a manifold gauge set and vacuum pumps or for use internally, in charging stations or service equipment intended for use in servicing mobile air-conditioning systems.

To provide a procedure to inspect a refrigerant cylinder used in equipment servicing mobile air-conditioning systems. This includes the pressure cylinder used for refrigerant recovery/recycling and charging equipment.

This SAE Standard applies to the application of ultraviolet leak detection to service mobile air-conditioning systems.

This SAE Standard applies to fluorescent refrigerant leak detection dye injection equipment for use in ultraviolet leak detection when servicing mobile air-conditioning systems.

This SAE Standard applies to electronic probe-type leak detectors used to service motor vehicle passenger compartment air-conditioning systems. This document does not address any safety issues concerning their design or use.

The purpose of this SAE Information Report is to provide information on refrigerant issues of concern to the mobile air-conditioning industry.