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Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.

Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.

Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.

Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.

Defending the heavy-vehicle cyber domain Cybersecurity experts explained at SAE COMVEC 2021 how they're preparing the next generation of thwarters to protect increasingly electrified, connected and automated trucks. Digitalization of product engineering ESI proposes "sustainable" product development via virtual prototyping to ensure operational safety and comfort for off-highway machines. Developing a next-gen VGT Engineers from Mitsubishi Heavy Industries refine the design of a variable geometry turbocharger for commercial vehicles. Editorial Insightful comments from COMVEC Lidar lets Vermeer automate baling processes Extending a Wankel future on hydrogen fuel Next-gen HMI crucial for ADAS efficacy Altair honors weight-saving innovations A bevy of battery and fuel-cell electric truck reveals Q&A Dr. Philip Stephenson, general manager of the PACCAR Technical Center, hones in on the potential efficacy of E-fuels, commercial-vehicle battery-swapping.

Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Big future for e-axles, advanced motors Top transmission engineers claim driveline electrification will transform everything from all-wheel drive to Class 8 tractor-trailers. Big data's benefits keep a-comin' Gigabytes of data are being collected and increasingly mined to improve field operations, maintenance and even vehicle design. Transformative times Despite a challenging climate, technology development progresses - as does the sharing of innovative ideas - virtually. Editorial Zeroing in on zero emissions Softing envisions secure, reliable predictive maintenance Reconstructing accidents in the ADAS age Paving the way to improved truck fuel efficiency Nikola looks to accelerate production, hydrogen infrastructure Mecalac designs unique-pivoting swing loader Q&A' Horiba's Joshua Israel discusses complex regulatory landscape's impact on commercial-vehicle development and shift to electrification.

On the verge of the Digital Age Increasingly connected electrohydraulic systems and machine controls allow the high degree of controllability that's essential for automated operations. Miserly power systems Engineers push engine, transmission technologies to turn off fuel usage. All options on the table Powertrain developers who spoke at SAE COMVEC are leaving no stone unturned in their quest to trim emissions. Cab air quality: A critical component of operator comfort Focus on defining cab air quality, measuring it, and designing the needed performance into cabin designs and HVAC systems is intensifying. Expanding fast charging faster Tritium works to accelerate installation of DC fast-charging infrastructure to keep up with growing demand for commercial EVs.

Over-the-air affair Remote updating of software and firmware on commercial trucks and off-highway machines is on the rise, not only for maintenance functions but also to add new features like operator-assist technology. Developments in engine-based gensets With demand for generator sets steady and regulatory change settling, suppliers can rationalize their offerings and push improvements in areas like noise abatement and economy. Testing, testing and even more testing The commercial-vehicle market is eager to adopt more ADAS and automated-driving innovations, but before those technologies get to the road they must first pass rigorous testing practices that prove their efficacy. Smart and connected powertrains FPT Tech Day reveals multi-power Cursor X concept, other "4.0 innovations" for hydrogen fuel cell, electric and natural gas propulsion.

Heavy-duty engine design Increasing regulations and market demands call for cleaner, more durable and fuel-efficient engines. Developers rely on CAE simulation, enhanced test methods and 3D printing to keep up. Switching to comfort mode Switches, knobs and touch panels evolve to reduce operator fatigue. Big on prognostics Smart data-analyzing procedures that support predictive maintenance will help to significantly increase the uptime of heavy-duty vehicles. The "Evolution of Big Data" symposium at SAE COMVEC 2018 addresses such critical topics. Starship road trip Optimized aerodynamics and production-ready technologies propel Shell's Class 8 concept to a 248% freight-ton-efficiency improvement.

Need: E/E architecture upgrade Bosch VP of Commercial Vehicle and Off-Road believes the business cases for electrification and automation, especially in trucking, are extremely promising. Diesel isn't dead Cofounder of Convergent Science defends the internal-combustion engine, fully expecting already-sophisticated designs to run even cleaner and more efficiently in the future. Fueling up fuel cells The new VP of Hydrogen and Fuel Cell Technologies at Nikola shares his vision for the alt-fuel technology in trucking, along with the standards necessary for implementation. From gaming to engineering Theorem sees augmented, mixed and virtual reality transforming the way heavy vehicles are engineered and manufactured. Adding digital intelligence, connectivity to actuators Thomson believes truck and off-highway vehicles will increasingly integrate 'smart' actuators to enhance communication, control and performance.

Advancing toward driverless cars Autonomous-driving technology is set to revolutionize the auto industry. But getting to a true "driverless" future will be an iterative process based on merging numerous individual innovations. Overcoming the challenges of HCCI combustion Homogenous-charge compression ignition (HCCI) holds considerable promise to unlock new IC-engine efficiencies. But HCCI's advantages bring engineering obstacles, particularly emissions control. Simulation for tractor cabin vibroacoustic optimization Method of identifying and stopping an electronically controlled diesel engine in runaway mode Electrification not a one-size-fits-all solution Efforts in the off-highway industry have been under way for decades, but electrification technology still faces implementation challenges. 700 miles, hands-free! GM's Super Cruise turns Cadillac drivers into passengers in a well-engineered first step toward greater vehicle autonomy.

Electrification not a one-size-fits-all solution Efforts in the off-highway industry have been under way for decades, but the technology still faces implementation challenges. SuperTruck redux A year plus into phase two of the promising DOE program to dramatically improve freight efficiency, project leads from three of the participating truck OEMs share their progress thus far and technology paths moving forward. From research to reality Danfoss works closely with off-highway OEMs throughout the development process, testing and demonstrating machines packed with new technology features. Big Data a focus for 2018 SAE President Mircea Gradu Velodyne CQO sees use of Big Data as a way to capitalize on multiple industry trends including vehicle electrification and automated vehicles.

Rockets re-engineered-a step further into the cosmos Powertrain design for reliability Ice breaker Mazda's Skyactiv-X beats the big companies to market with a promising new engine that marries Otto and Diesel attributes. Advances for off-highway engine design As manufacturers continue to drive out cost and meet a worldwide patchwork of regulatory frameworks, the tools for developing those engines are advancing. From showcase prototypes to advanced analytical techniques, suppliers are helping the cause. Aeroacoustic simulation delivers breakthroughs in aircraft noise reduction Autonomy testing: Simulation to the rescue Autonomous technology development injects new rigors on vehicle-development testing.

Meeting truck autonomy hurdles head-on Combining sensors, inter-vehicle communications and controllers poses major challenges in the effort to bring greater levels of automation to commercial trucking. Simulation key to additive manufacturing analysis Advanced simulation tools help to optimize 3D printing processes before physical build. Making the case for battery-electric fleet power Battery systems edge closer to a tipping point as commercial and heavy-duty fleets broaden their application. Electrified forklifts go big Hoist Liftruck brings full electrification to some of the biggest forklift trucks, motivated only in part by regulatory pressures.

Advances for off-highway engine design As manufacturers continue to drive out cost and meet a worldwide patchwork of regulatory frameworks, the tools for developing those engines are advancing. From showcase prototypes to advanced analytical techniques, suppliers are helping the cause. Military vehicles battle for autonomy at lower cost Engineers are adding sensors, more powerful micros and faster networks as they automate tasks and pave the way to autonomy. Heavy duty lightweighting Optimization of tractor-trailer systems and component design helps to reduce overall vehicle mass, a key strategy in improving fuel economy and meeting upcoming Phase 2 GHG regulations. Navistar's SuperTruck II explores composites, WiFi to cut weight Methane state of mind New Holland ramps up its focus on alternative fuels, showcasing a methane-powered concept tractor that trims emissions, operating costs.

On-Orbit Satellite Refueling Flow Measurement The Path from Concept to Operational Status Radiation Tolerant "Smart Backplanes" for Spacecraft Avionics Using Heat Pipes to Cool Embedded Computers Electronically Dimmable Aircraft Windows How do you block the light of the sun? Eliminating Electrical Arcing in Satellite Systems NASA Miniaturizes Century-Old Radio Sounder Technology Developing an Airborne Optical Systems Testbed (AOSTB) New Class of Excimer-Pumped Atomic Lasers (XPALS) Research demonstrates the viability of an atomic laser having a quantum efficiency greater than one. Hydrodynamic Drag Force Measurement of a Functionalized Surface Exhibiting Superhydrophobic Properties Comparing the skin friction drag effects of a superhydrophobic flat plate to an untreated flat plate of the same material and geometry.

Collaborating on diesel emission control Stringent fuel-efficiency and criteria-pollutant standards call for new combustion strategies. The SwRI-led Advanced Combustion Catalyst and Aftertreatment Technologies consortium reinvents existing technologies and experiments with new catalysts to meet standards. More intelligence equals more efficiency, enhanced functionality Advanced systems require renewed focus on architectures, processors, sensors and networks. Appraising the potential for platooning in the U.S. Researchers from the National Renewable Energy Laboratory perform statistical analysis based on a large collection of real-world U.S. truck usage data to estimate the fraction of total miles that are technically suitable for platooning. Connected commercial vehicles bring cybersecurity to the fore Connectivity, automation and electrification will largely drive vehicle developments in the coming years, according to experts presenting at the revamped SAE COMVEC 17.

The Rapid Rise of Beryllium-Aluminum Alloys in Aerospace Aeroacoustic Simulation Delivers Breakthroughs in Aircraft Noise Reduction Using System Simulation to Manage Increasing Thermal Loads on Aircraft Fuel Systems Ensuring the Compliance of Avionics Software with DO-178C Microwave Photonic Notch Filter Helps Ensure Critical Mission Success Measuring Propellant Stress Relaxation Modulus Using Dynamic Mechanical Analyzer New testing technique requires less material, gives more accurate results. Combustion Characteristics of Hydrocarbon Droplets Induced by Photoignition of Aluminum Nanoparticles Test methodology allows analysis of combustion dynamics for subscale rocket injectors under super critical conditions. Vapor Pressure Data and Analysis for Selected Organophosphorous Compounds: DIBMP, DCMP, IMMP, IMPA, EMPA, and MPFA Determining the thermophysical properties of chemical warfare agent simulants can help evaluate the performance of defensive equipment.

Alternative fuels and challenges Automotive powertrain development: virtually-connected hardware co-simulation Functional Safety-progressing towards safer mobility Electric rockets and the future of satellite propulsion Achates powers toward production A potential ICE game-changer, the Achates OP engine is being tooled up for production at one OEM while a new 2.7-L triple for light-truck demonstrations enters the build phase. Engineering with simulation and data Companies are discovering new simulation techniques, especially optimization; the next step is to combine simulation with sensor data and predictive analytics to create even more robust off-highway equipment.