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Journal Article

Driving Behavior during Left-Turn Maneuvers at Intersections on Left-Hand Traffic Roads

2024-04-17
2023-22-0007
Understanding left-turn vehicle-pedestrian accident mechanisms is critical for developing accident-prevention systems. This study aims to clarify the features of driver behavior focusing on drivers’ gaze, vehicle speed, and time to collision (TTC) during left turns at intersections on left-hand traffic roads. Herein, experiments with a sedan and light-duty truck (< 7.5 tons GVW) are conducted under four conditions: no pedestrian dummy (No-P), near-side pedestrian dummy (Near-P), far-side pedestrian dummy (Far-P) and near-and-far side pedestrian dummies (NF-P). For NF-P, sedans have a significantly shorter gaze time for left-side mirrors compared with light-duty trucks. The light-duty truck’s average speed at the initial line to the intersection (L1) and pedestrian crossing line (L0) is significantly lower than the sedan’s under No-P, Near-P, and NF-P conditions, without any significant difference between any two conditions.
Technical Paper

Road Profile Reconstruction Based on Recurrent Neural Network Embedded with Attention Mechanism

2024-04-09
2024-01-2294
Recognizing road conditions using onboard sensors is significant for the performance of intelligent vehicles, and the road profile is a widely accepted representation both in the temporal and frequency domains, greatly influencing driving quality. In this paper, a recurrent neural network embedded with attention mechanisms is proposed to reconstruct the road profile sequence. Firstly, the road and vehicle sensor signals are obtained in a simulated environment by modeling the road, tire, and vehicle dynamic system. After that, the models under different working conditions are trained and tested using the collected data, and the attention weights of the trained model are then visualized to optimize the input channels. Finally, field experiments on the real vehicle are conducted to collect real road profile data, combined with vehicle system simulation, to verify the performance of the proposed method.
Technical Paper

Pantograph Optimization Design Based on the Model of Mining Truck-Road-Pantograph

2024-04-09
2024-01-2318
This study focuses on the operation of trolley-assisted mining truck, which leverage overhead lines for uphill propulsion, substantially reducing fuel consumption and carbon emissions. The pantograph mounted at the truck body's front exhibits complex vibrational behavior due to the subgrade stiffness and the nonlinearities of the hydro-pneumatic suspension. Vertical dynamic model of the mining truck is constructed which considering the road conditions and suspension characteristics to illustrate the pantograph's contact force. The vibration characteristic of pantograph base is analyzed which using the spatial transformation relationship between the truck's center mass of gravity and the base of pantograph. The stiffness of pantograph is designed based on a pantograph-catenary system model considering different road conditions. The real mining truck is modeled in the Trucksim software to obtain the vibration of pantograph base.
Technical Paper

Development of a Dual Motor Beam eAxle for Medium Duty Commercial Vehicle Application

2024-04-09
2024-01-2162
Considering the current trend towards the electrification of commercial vehicles, the development of Beam eAxle solutions has become necessary. The utilization of an electric drive unit in heavy-duty solid axle-based commercial vehicles presents unique and demanding challenges. These include the necessity for elevated peak and continuous torque while meeting packaging constraints, structural integrity requirements, and extended service life. One such solution was developed by BorgWarner to address these challenges. This paper offers a comprehensive overview of the design and development process undertaken for this Dual Motor Beam eAxle system. This includes the initial comparison of various eAxle solutions, the specifications of components selected for this design, and the initial results from dyno and vehicle development.
Technical Paper

Research on Intelligent Shift Strategy for Heavy Vehicles Based on Predictive Information

2024-04-09
2024-01-2140
By installing an automated mechanical transmission (AMT) on heavy-duty vehicles and developing a reasonable shift strategy, it can reduce driver fatigue and eliminate technical differences among drivers, improving vehicle performance. However, after detaching from the experience of good drivers, the current shifting strategy is limited to the vehicle state at the current moment, and cannot make predictive judgment of the road environment ahead, and problems such as cyclic shifting will occur due to insufficient power when driving on the ramp. To improve the adaptability of heavy-duty truck shift strategy to dynamic driving environments, this paper first analyzes the shortcomings of existing traditional heavy-duty truck shift strategies on slopes, and develops a comprehensive performance shift strategy incorporating slope factors. Based on this, forward-looking information is introduced to propose a predictive intelligent shift strategy that balances power and economy.
Technical Paper

A Drag-Reduction Prediction Model for Truck Platoons

2024-04-09
2024-01-2548
Truck platooning is an emerging technology that exploits the drag reduction experienced by bluff bodies moving together in close longitudinal proximity. The drag-reduction phenomenon is produced via two mechanisms: wake-effect drag reduction from leading vehicles, whereby a following vehicle operates in a region of lower apparent wind speed, thus reducing its drag; and base-drag reduction from following vehicles, whereby the high-pressure field forward of a closely-following vehicle will increase the base pressure of a leading vehicle, thus reducing its drag. This paper presents a physics-guided empirical model for calculating the drag-reduction benefits from truck platooning. The model provides a general framework from which the drag reduction of any vehicle in a heterogeneous truck platoon can be calculated, based on its isolated-vehicle drag-coefficient performance and limited geometric considerations.
Technical Paper

Multiuso Faltbar Wagen: A Multipurpose Foldable Trolley Designed for Efficiency and Ergonomics

2024-02-23
2023-01-5118
Efficient transportation for carrying heavy loads is a common challenge across various applications, from supermarkets to industrial purposes. Conventional trolleys often fall short when loaded with heavy cargo, resulting in increased exertion and diminished productivity. Moreover, these challenges can adversely affect posture and lumbar spine health, especially for elder people and persons with cervical problems. There is a need for more user-friendly, ergonomic, and space-efficient solutions. This project addresses these challenges through an innovative design that encompasses various aspects of trolley functionality, including the study of comfort, wheel selection, and material considerations, drawing from ergonomic research. Multiple methods are employed to optimize the trolley’s dimensions to improve its overall performance. The trolley’s design features a collapsible basket for the transport of smaller-sized items and a base frame for larger goods and luggage.
Technical Paper

Automated Charging Methodology for Fleet Operated EV Buses to Reduce Down Time and Increase Safety at Charging Station

2024-01-16
2024-26-0112
Prime concern for electric vehicle where the application of the vehicle is public transport, is the charging of vehicle and operation of its infrastructure. Such an example of operating the EV buses is under the GCC (gross cost contract) model, with high operation time and comparatively lesser time for charging. It is challenging to meet these requirements. To counter this situation in fleet operated busses it is proposed to adapt an automated charging method which involves minimum man power intervention and automated mechanism to connect & disconnect the charging connectors. This paper proposes an automated pantograph mechanism based method of charging EV buses, meeting requirements as per SAE J3105 & ISO 15118 standards, which would be an ideal way to resolve the current situation.
Technical Paper

An AI-Based Digital Twin of the Electric Vehicle (Induction Motor)

2024-01-16
2024-26-0093
For commercial vehicles, reliability is key since the vehicle is typically linked to the daily earnings of the owner. To ensure continuous vehicle operation, early diagnostics of critical issues and proactive maintenance are important. However, an electric vehicle is a complex and dynamic system consisting of numerous components interacting with each other and with external environments such as road conditions, traffic, weather, and driving behavior. Thus, vehicle operation and performance are highly contextual and for identifying an abnormal operation (diagnostics) the solution must consider the conditions under which it is driven. To address this, the paper proposes an AI-based digital twin of an electric three-wheeler vehicle. TabNet a deep-learning based model is used to learn and generate near-ideal vehicle behavior. The focus of the paper is motor subsystem. The model is trained using appx 200 vehicles first 1500 km driven data.
Technical Paper

Retained Newness of Commercial Vehicle Interiors

2024-01-16
2024-26-0188
Commercial vehicle are exposed to harsh environment conditions like dust, mud, wind, rain, extreme sun and winter throughout. Apart from white goods and other conventional loading these vehicles also used in applications which involve Handling of Dirty Loads, Construction Raw materials, Mining Industry etc. which leads to fast deterioration of Interiors. Also, in most cases drivers are not the owners. Hence due to high cost of Cleaning at dealerships and low Product maintenance awareness amongst Commercial Vehicle Users, on Road Washing & Cleaning by riverside is common practice which leads to early deterioration of Interior trims. This paper deals with the retention of newness of soft trim parts such as headliner, wall trims and carpets. Causes of product deterioration and attributes which influence newness like product appeal, NVH, perceived quality, environmental impact, geometry retention over time etc. have been discussed in detail.
Technical Paper

Simulation Methodology Development for Vibration Test of Bus Body Structure Code AIS-153:2018

2024-01-16
2024-26-0249
A bus is integral part of public transportation in both rural and urban areas. It is also used for scheduled transport, tourism, and school transport. Buses are the common mode of transport all over the world. The growth in economy, the electrification of public transport, demand in shared transport, etc., is leading to a surge in the demand for buses and accelerating the overall growth of the bus industry. With the increased number of buses, the issue of safety of passengers and the crew assumes special importance. The comfort of driver and passenger in the vehicle involves the vibration performance and therefore, the structural integrity of buses is critically important. Bus safety act depicts the safety and comfort of bus operations, management of safety risks, continuous improvement in bus safety management, public confidence in the safety of bus transport, appropriate stakeholder involvement and the existence of a safety culture among bus service providers.
Technical Paper

An Innovative and Customer Centric Approach on Validating Telematics Based Fleet Optimization Feature for Small Commercial Vehicles

2024-01-16
2024-26-0378
Commercial transportation is the key pillar of any growing economy. Light and Small commercial vehicles are increasing every day to cater the logistics demand, but there is always a gap between customer’s actual and desired operational efficiency. This is because of lack of organized fleet and efficient fleet operation. The major requirement of fleet owners is timely delivery, high productivity, downtime reduction, real time tracking, etc., Automakers are now providing fleet management application in modern LCV & SCV to satisfy the fleet operator requirement. However, any feature malfunction, consignment mismatch, wrong notification, missed alerts, etc., can incur huge loss to fleet operator and disrupt the entire supply chain. Hence it is very critical to extensively validate the telematics features in fleet management application. This paper explains the approach for exhaustive validation strategy of fleet management applications (B2B) from end user perspective.
Technical Paper

Battery Electric Transit Bus Fleet Implementation Challenges - Infrastructure and Operational Topics Review

2024-01-08
2023-36-0032
The battery electric buses (BEB) are set as key tools to enable cities to meet their challenging transport environmental targets, i.e. the reduction of Greenhouse gas (GHG) emissions, improvement of local air quality, as well as to provide a quieter system for both passengers and the urban community. The recent evolutions of the traction battery technology, with increasing battery energy and power densities, battery durability and dynamic performance, driven by both the light and heavy duty vehicles segment, has opened the way for a series of transit bus electrification initiatives, focused on the evaluation of the feasibility of the BEB technology for the zero local emission bus fleet targets, already set by transit authorities in some important cities worldwide.
Technical Paper

TAF-BW - Real Laboratory as Enabler for Autonomous Driving

2023-12-29
2023-01-1909
Given the rapid advancement of connected and automated transportation, its applications have significantly increased. They are being studied worldwide to shape the future of mobility. Key promises are a more comfortable, efficient and socially adapted kind of mobility. As part of the EU Horizon2020 project SHared automation Operating models for Worldwide adoption (SHOW), the Karlsruhe Test Site in the Test Area Autonomous Driving Baden-Württemberg (TAF-BW) addresses aspects of scalability to overcome challenges, which have so far hindered market penetration of this future-oriented kind of mobility. The explored services, including passenger and cargo transport, are closely linked to the daily travel requirements of road users, particularly in peri-urban areas, to cover the last mile of their journeys, connecting them to public transport.
Research Report

The Adoption of Digital Twins in Integrated Vehicle Health Management

2023-10-26
EPR2023024
To many, a digital twin offers “functionality,” or the ability to virtually rerun events that have happened on the real system and the ability to simulate future performance. However, this requires models based on the physics of the system to be built into the digital twin, links to data from sensors on the real live system, and sophisticated algorithms incorporating artificial intelligence (AI) and machine learning (ML). All of this can be used for integrated vehicle health management (IVHM) decisions, such as determining future failure, root cause analysis, and optimized energy performance. All of these can be used to make decisions to optimize the operation of an aircraft—these may even extend into safety-based decisions.
Technical Paper

Modeling and Design of a PEM Fuel Cell System for Ferry Applications

2023-08-28
2023-24-0145
The upcoming regulations to achieve zero-emission passenger transport present challenges for designing new ferry powertrains. The proposed work investigates the feasibility of using a Proton Exchange Membrane Fuel Cell (PEMFC) power system to power a long-haul ferry. The paper describes the zero-order cell model as well as the method for estimating cell degradation. The stack modeling, heat balance equations, and auxiliary modeling are also presented. The proposed model enables the simulation of the fuel cell under different operating conditions and includes the use of air or oxygen as an oxidizer. A thermal management strategy for the overall PEMFC system is also proposed. The model was calibrated on the characteristic curves of the PEMFC Ballard FCvelocity™ HD6 (150 kW) and validated by reproducing experimental results. Then, a real load profile of a ferry, as well as the proposed powertrain is considered as case study.
Technical Paper

A Bi-Level Optimization Approach for Eco-Driving of Heavy-Duty Vehicles

2023-08-28
2023-24-0172
With the increase of heavy-duty transportation, more fuel efficient technologies and services have become of great importance due to their environmental and economical impacts for the fleet managers. In this paper, we first develop a new analytical model of the heavy-truck for its dynamics and its fuel consumption, and valid the model with experimental measurements. Then, we propose a bi-level optimization approach to reduce the fuel consumption, thus the CO2 emissions, while ensuring several safety constraints in real-time. Numerical results show that important reduction of the fuel consumption can be achieved, while satisfying imposed safety constraints.
Technical Paper

Development and Testing of End-of-Line (EOL) Tester for Diesel Engine

2023-08-25
2023-01-5058
Decades ago, like the 1990s automobile industry, the off-highway industry was purely recognized as a mechanical entity. In the mechanical system, accuracy and troubleshooting of faults were significant concerns. Additionally, the continuous stringent emission norms by the government call for the adaptation of the aftertreatment and DeNOx led to more complexity and challenges. To meet the government emission regulation and product performance, thorough functionality testing of manufactured units was crucial. For this purpose, EOL/diagnostics testers are developed. Diagnostic protocol CAN establish the connection between ECU and tester due to its robustness and data handling capabilities. This paper aims to develop and test the end-of-line (EOL) tester for off-highway diesel engines. The communication between the tester and ECU will be over UDSonCAN, conforming to standard ISO14229.
Technical Paper

Application of Linear Electromagnetic Actuators in Vehicular Suspensions

2023-07-25
2023-36-0366
This study comprehensively describes the application of linear electromagnetic actuators in automotive suspension systems, focusing on the electromagnetic force necessary in suspension systems operating in passive, semi-active, and active modes and their capability for energy regeneration. The use of electromagnetic actuators as an alternative to traditional shock absorbers makes easy the energy harvesting that is typically lost during vertical vehicle displacement. An initial sizing technique for dimensioning electromagnetic actuators is applied to estimate the requirements for heavy vehicles. Experimental tests are conducted to validate the proposed method and assess the performance of the electromagnetic actuator in the suspension system for passive, semi-active, and active operations.
Technical Paper

Technical Evaluation of the Obstacle Detection for Automated Shuttle Buses

2023-06-26
2023-01-1227
With the law on autonomous driving and the associated ordinance, it has been possible in Germany since June 2022 to grant operating permission to vehicles with automated driving function and to admit them to road traffic. For public transport, automated shuttle buses offer the opportunity to maintain the existing service despite a shortage of personnel and to close gaps in supply. The safety of vehicle occupants, other road users and third parties is a key concern in the operation of automated shuttle buses. As part of the project RABus “Real laboratory for automated bus operation in public transport in urban and rural areas”, which is funded by the Ministry of Transport Baden-Württemberg, the operational reliability of automated shuttle buses (SAE Level 4) in public transport is being scientifically investigated. In the implementation of automated driving, obstacle detection/avoidance is a safety-critical driving function.
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