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Considering the current trend towards the electrification of commercial vehicles, the development of Beam eAxle solutions has become necessary. The utilization of an electric drive unit in heavy-duty solid axle-based commercial vehicles presents unique and demanding challenges. These include the necessity for elevated peak and continuous torque while meeting packaging constraints, structural integrity requirements, and extended service life. One such solution was developed by BorgWarner to address these challenges. This paper offers a comprehensive overview of the design and development process undertaken for this Dual Motor Beam eAxle system. This includes the initial comparison of various eAxle solutions, the specifications of components selected for this design, and the initial results from dyno and vehicle development.

Tractor is primarily used for Haulage and agricultural applications due to this high tractive effort. A tractor usage has been increased in recent times for its wide range of implement applications. Considering environmental factors and sustainability, restrictions are set on the Tractor emissions. This brings new challenge in the Tractor industry to reduce the carbon footprint. Conventional casting process involves preparation of die & mold, material removal and machining in the final stage to get the desired final product. Alternatively Additive Manufacturing Process (AMP) helps in creation of lighter and stronger parts by adding material layer by layer. By saving the material, weight of the overall Tractor is reduced which helps in reducing carbon footprint. But the disadvantage of this process is the limited availability and high cost of AMP material and lack of infrastructure/skill set for operation handling.

Automotive crash data analysis and reconstruction is vital for ensuring automotive safety. The objective of vehicle crash reconstruction is to determine the vehicle's motion before, during, and after the crash, as well as the impact on occupants in terms of injuries. Simulation approaches, such as PC CrashTM, have been developed to understand pre-crash and post-crash vehicle motion, rather than the crash phase behavior. Over the past few decades, crash phase simulations have utilized vehicle finite element models. While multibody simulation tools are suitable for crash simulations, they often require detailed crash test data to accurately capture vehicle behavior, which is not always readily available. This paper proposes a solution to this limitation by incorporating crash test data from databases, such as NHTSA, Global NCAP, consumer rating reports, and videos, along with a multibody-based approach, to conduct crash phase simulations.

An accurate estimate of vehicle speed is essential for optimal anti-lock braking system (ABS) calculations. Currently, most vehicles including heavy-duty class 8 trucks mainly rely on wheel speed sensors (WSS) to estimate velocity. However, as soon as braking is applied, WSS become inaccurate for determining the velocity due to the longitudinal slip developed in the tires. Using the inertial measurement unit (IMU) to estimate vehicle speed allows for its use in conjunction with the WSS to accurately calculate the slip ratio at each tire. These slip ratio values can then be used as the main control variable in the ABS algorithm to utilize the grip available more fully at each tire, to improve stopping distance and controllability. A steady state braking analysis model is developed and validated against Federal Motor Vehicle Safety Standards (FMVSS) 121 60-0 mph stopping distance data for a loaded class 8 tractor semi-trailer combination.

An optically accessible hydrogen-fueled, heavy-duty engine was used to investigate the impact of mixture formation on the early flame kernel propagation and the resulting combustion cyclic variability. Direct injection from a centrally mounted medium-pressure outward-opening hollow-cone injector created a fuel- air mixture with a global equivalence ratio of 0.33. The engine was operated at 1200 RPM with dry air at an intake pressure and temperature of 1.0 bar and 305 K, respectively. The charge was ignited at three different locations using focused-laser ignition to allow for undisturbed flame evolution, and the fuel injection timing and injection pressure were varied to influence the mixture inhomogeneity.

The tractor usage is growing in the world due to derivative of rural economy and farming process. It needed wide range of implements based on the applications of the customer. The tractor plays a major role in Agricultural and Construction applications. In a tractor, hydraulic system is act as a heart of the vehicle which controls the draft and position of the implement. Hydraulic system consists of Powertrain assembly, 3-point linkage and DC sensing assembly. The design of hydraulic powertrain assembly is challenging because the loads acting on the system varies based on the type of implement, type of crop, stage of farming and soil conditions etc., Hydraulic powertrain assembly is designed based on standards like IS 12207-2019 which regulates the test methods for the system based on the lift capacity of the tractor. In this paper, virtual simulation has been established to optimize the design and perform the test correlation.

The new generation vehicles these days are managed by networked controllers. A large portion of the networks is planned with more security which has recently roused researchers to exhibit various attacks against the system. This paper talks about the liabilities of the Controller Area Network (CAN) inside In-vehicle communication protocol and a few potentials that could take due advantage of it. Moreover, this paper presents a few security measures proposed in the present examination status to defeat the attacks. In any case, the fundamental objective of this paper is to feature a comprehensive methodology known as Intrusion Detection System (IDS), which has been a significant device in getting network data in systems over many years. To the best of our insight, there is no recorded writing on a through outline of IDS execution explicitly in the CAN transport network system.

Testing was conducted in daytime and nighttime conditions at four speeds – 35, 50, 55, and 60 miles per hour (mph) – to evaluate the performance of the audible and visual forward collision warning (FCW) system in a WABCO OnGuardACTIVE collision mitigation system (CMS) while approaching a foam stationary vehicle target (SVT). Testing measured the time to collision (TTC) values utilizing a VBOX data acquisition system as well as an “analog” system utilizing synced cameras and a reference line painted on the test track. WABCO Toolbox was utilized to download OnGuard data from the Freightliner after each test; this data was then compared to the data acquired by the VBOX data acquisition system. The results of the testing provide valuable information to collision investigators on the performance of the WABCO OnGuardACTIVE Collision Mitigation System on stationary vehicles.

The Daimler Detroit AssuranceⓇ 4.0 collision mitigation system is able to assist a driver in various aspects of safely operating their vehicle. One capability is the Active Brake Assist (ABA), which uses the Video Radar Decision Unit (VRDU) to communicate with the front bumper-mounted radar to provide information about potential hazards to the driver. The VRDU may warn the driver of potential hazards and apply partial or full braking, depending on the data being gathered and analyzed. The VRDU also records event data when an ABA event occurs. This data may be extracted from the VRDU using Detroit DiagnosticLink software. This paper presents an overview of the VRDU functionality and examines aspects of VRDU data such as the range and resolution of data elements, the synchronicity or timing of the recorded data, and application of the data for use in the analysis of crashes.

The transport systems, as large energy consumers and important contributors to greenhouse (GHG), criteria pollutant and noise emissions worldwide, have been permanently challenged by the continuously increased stringent environmental standards to improve its energy efficiency, as well as to reduce its environmental footprint. Transit systems, which operates in urban areas, are particularly subjected to stringent environmental and efficiency regulations, given their proximity to large population concentrations, alongside the urban transport corridors. This is particularly true for bus transit systems, mostly powered by internal combustion engines (ICE), generally fueled with fossil diesel fuel.

The changing mobility landscape of India reveals that the erstwhile transport modes of the 20th century i.e., railways and road buses are making way for airlines, personal vehicles, shared mobility, metro rails. Rapid technological changes, stricter regulations, new transport cultures autonomous, connected, electric and shared (ACES), state-of-the-art and environmental concerns are shaping up the eco-system for automobiles. Despite these challenges roadways and automobiles will continue to be most prominent solution in India for future. But for that, the automobile sector should be agile, innovative, and adaptable to changing eco-system, vigilant to thwart threat of alternate mobility solutions and must provide sustainable solutions for the future. The purpose of this paper to evaluate various mobility solutions, ascertain prominence of upcoming automobile solutions and their sustainability for future in India.

There has been a radical shift in the way individuals commute. The growing interest in the comfort and luxury of private vehicles has resulted in severe traffic congestion, a major concern worldwide. India, a highly populous country, requires public transportation that can attract and provide seamless, affordable, fast, and secure commutes to its citizens while remaining sustainable and environmentally friendly. An analysis of the Indian Railway shows the need and demand for a high-speed transport system. High-speed rails have always garnered attention for their speed, technology, and communication capabilities. Hyperloop technology is one such endeavor that has piqued the world's interest. Hyperloop is a futuristic mode of transportation currently under development. It has a floating pod that races along inside giant low-pressure tubes, either above or below ground. The testing pod is capable of covering 400 m in 15 s under a preliminary experiment.

Increased production rates and cost reduction are affecting manufacturing in all mobility industry sectors. One enabling methodology that could achieve these goals in the burgeoning “Industry 4.0” environment is the optimized deterministic assembly (DA) approach. It always forms the same final structure and has a strong link to design-for-assembly and design-for-automation. The entire supply chain is considered, with drastic savings at the final assembly line level through recurring costs and lead-time reduction. Unsettled Technology Areas in Deterministic Assembly Approaches for Industry 4.0 examines the evolution of previous assembly principles that lead up to and enable the DA approach, related simulation methodologies, and undefined and unsolved links between these domains. Click here to access the full SAE EDGETM Research Report portfolio.

Flying cars—as a new type of vehicle for urban air mobility (UAM)—have become an important development trend for the transborder integration of automotive and aeronautical technologies and industries. This article introduces the 100-year history of flying cars, examines the current research status for UAM air buses and air taxis, and discusses the future development trend of intelligent transportation and air-to-land amphibious vehicles. Unsettled Topics Concerning Flying Cars for Urban Air Mobility identifies the major bottlenecks and impediments confronting the development of flying cars, such as high power density electric propulsion, high lift-to-drag ratio and lightweight body structures, and low-altitude intelligent flight. Furthermore, it proposes three phased goals and visions for the development of flying cars in China, suggesting the development of a flying vehicle technology innovation system that integrates automotive and aeronautic industries.

Recent extraordinary technological progress in the field of high-voltage-batteries has led an evolution in the automotive industry, resulting in vehicle manufacturers to shift from conventional powertrains towards electric ones. However, electrified road vehicles are amazingly complex. Today, the number of operations for a modern electric vehicle grew from millions to billions per second. This is mainly fueled by the electrification and safety requirements in addition to critical core functionalities. This emphasizes the importance of software development cost, effort, and production planning in the automotive industry. In this paper, in the framework of EU funded H2020 OBELICS project, a detailed-COCOMO approach is proposed for a manually coded safety-critical embedded SW for an electric vehicle not only to plan the project well in advance but also to assess its commercial viability using quantifiable cost metrics to make the process more objective and repeatable.

In support of the Federal Motor Carrier Safety Administration’s (FMCSA’s) ongoing interest in connected and automated commercial vehicles, this report summarizes analyses conducted to quantify variability in stopping distance tests conducted on commercial truck tractors. The data used were retrieved from tests performed under the controlled conditions specified for FMVSS-121 air brake system compliance testing. The report explores factors affecting the variability of the service brake stopping distance as defined by 49 CFR 571.121, S5.3.1 Stopping Distance—trucks and buses stopping distance. Variables examined in this analysis include brake type, weight, wheelbase, and tractor antilock braking system (ABS). This analysis uses existing test data collected between 2010 and 2019. Several of the examined parameters affected both tractor stopping distance and stopping distance variability.

Based on traditional heavy commercial vehicles, a hydraulic hub-motor drive vehicle (HHMDV) is equipped with a set of hydraulic hub-motor auxiliary system (HHMAS) to improve the traction performance and adaptability under complex conditions. In the case of low-speed operation or mechanical transmission failure, the creep mode (CM) can be used to drive the vehicle. Aiming at a common hydraulic system problem that flow loss increases due to temperature variation, a temperature compensation control strategy of the CM is proposed in this paper. By analyzing the speed regulation characteristics of the closed loop of the system in the CM, combined with the efficiency of the hydraulic variable pump (HP) and the hydraulic quantitative motor (HM), and aiming at adjusting the engine work in the optimal curve of the engine, the temperature compensation factor is introduced to control the HP displacement with hydraulic stepless speed regulation.

This study presents a comparison of three methods: VC4000PC accelerometer, Sensor Kinetics mobile app, and video analysis by Tracker (free software). The methods have been compared experimentally for emergency braking with locked wheels, as well as using the antilock braking system (ABS). Data from the three methods were recorded simultaneously. Data analysis was made, applying inferential statistics. The results from the analysis of variance (ANOVA) and precision analysis indicate that data collected with the smartphone app ensures good accuracy and does not provide significant differences in comparison with the accelerometer, while the video analysis method showed some statistical differences. The regression analysis yielded an estimation coefficient R2 close to 1, and a residual standard error (RSE) being almost 0, for all experiments, parameters that indicated a good linear regression for both low-cost methods as a function of the accelerometer.

Based on the traditional heavy commercial vehicle, hydraulic hub-motor drive vehicle (HHMDV) is equipped with a hydraulic hub-motor auxiliary drive system, which makes the vehicle change from the rear-wheel drive to the four-wheel drive to improve the traction performance on low-adhesion road. In the typical operating mode of the vehicle, the leakage of the hydraulic system increases because of the oil temperature rising, this makes the control precision of the hydraulic system drop. Therefore, a temperature compensation control strategy for the assist mode is proposed in this paper. According to the principle of flow continuity, considering the loss of the system and the expected wheel speed, the control strategy of multifactor target pump displacement based on temperature compensation is derived. The control strategy is verified by the co-simulation platform of MATLAB/Simulink and AMESim.

In this study, the preliminary validation method of the steering system is constructed and the objective is to satisfy the target performance in the conceptual design stage for minimizing the problems after the detailed design. The first consideration about steering system is how to extract the reliable steering effort for parking. The tire model commonly used in MBD(Multi-Body Dynamics) has limited ability to represent deformations under heavy loads. Therefore, it is necessary to study adequate tire model to simulate the behavior due to the large deformation and friction between the ground and the tire. The two approaches related with F tire model and mathematical model are used. The second is how to extract each link’s load in the conceptual design stage. Until now, each link’s load could be derived only by actual vehicle test, and a durability analysis was performed using only pre-settled RIG test conditions.