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Technical Paper

Effects of Framing on Tradespace Exploration Decision-Making for Vehicle Design

2024-04-09
2024-01-2660
Tradespace exploration (TSE) describes the activity occurring early in the design process through which stakeholders explore a broad solution space in search of more-optimal alternatives. In doing so, these stakeholders attempt to maximize the utility inherent in the chosen solution while understanding the tradeoffs and compromises that may be required to find an acceptable solution. In the field of vehicle design, tradespaces are often comprised of vast amounts of alternatives which increases the complexity of the decision-making process. Additionally, the number of stakeholders has grown, as decision-makers seek to include more variety in both perspectives and expertise. As such, decision-making stakeholders can often find themselves working at odds and attempting to maximize vastly different objectives in the process. One way to rectify these contrasting viewpoints can be to intentionally introduce a group framing prior to the start of decision making.
Journal Article

TOC

2024-02-12
Abstract TOC
Journal Article

Optimizing Intralogistics in an Engineer-to-Order Enterprise with Job Shop Production: A Case Study of the Control Cabinet Manufacturing

2024-01-16
Abstract This study underscores the benefits of refining the intralogistics process for small- to medium-sized manufacturing businesses (SMEs) in the engineer-to-order (ETO) sector, which relies heavily on manual tasks. Based on industrial visits and primary data from six SMEs, a new intralogistics concept and process was formulated. This approach enhances the value-added time of manufacturing workers while also facilitating complete digital integration as well as improving transparency and traceability. A practical application of this method in a company lead to cutting its lead time by roughly 11.3%. Additionally, improved oversight pinpointed excess inventory, resulting in advantages such as reduced capital needs and storage requirements. Anticipated future enhancements include better efficiency from more experienced warehouse staff and streamlined picking methods. Further, digital advancements hold promise for cost reductions in administrative and supportive roles.
Journal Article

Designing Manual Workplace Systems in Engineer-to-Order Enterprises to Improve Productivity: A Kano Analysis

2024-01-16
Abstract Being an engineer-to-order (ETO) operating industry, the control cabinet industry faces difficulties in process and workplace optimizations due to changing requirements and lot size one combined with volatile orders. To optimize workplaces for employees, current literature is focusing on ergonomic designs, providing frameworks to analyze workplaces, leaving out the optimal design for productivity. This work thus utilizes a Kano analysis, collecting empirical data to identify essential design requirements for assembly workplaces, incorporating input from switchgear manufacturing employees. The results emphasize the need for a balance between ergonomics and efficiency in workplace design. Surprisingly, few participants agree on the correlation between improved processes and workspaces having a positive impact on their well-being and product quality.
Journal Article

Conceptualizing an Urban Operations Vehicle within a Comprehensive Research and Development Program

2023-09-07
Abstract In the last decades we have witnessed an increasing number of military operations in urban environments. Complex urban operations require high standards of training, equipment, and personnel. Emergency forces on the ground will need specialized vehicles to support them in all parts and levels of this extremely demanding environment including the subterranean and interior of infrastructure. The development of vehicles for this environment has lagged but offers a high payoff. This article describes the method for developing a concept for an urban operations vehicle by characterization of the urban environment, deduction of key issues, evaluation of related prototyping, science fiction story-typing of the requirements for such a vehicle, and comparison with field-proven and scalable solutions. Embedding these thoughts into a comprehensive research and development program provides lines of development, setting the stage for further research.
Technical Paper

Second-Life of Electric Vehicle Batteries from a Circular Economy Perspective: A Review and Future Direction

2023-08-28
2023-24-0151
The second-life use of batteries from electric vehicles (EV) represents an excellent and cost-effective option for energy storage applications, including the control of fluctuations in energy supply and demand or in combination with solar photovoltaic and wind turbine. Indeed, these batteries are normally replaced from EV use before the end of their service life, when they still have 70-80% of the original capacity. Depending on the cell chemistry and the specific design, such batteries can still be employed in less stressful applications than the automotive one, including commercial, residential, and industrial applications. With the aim to promote the transition to a circular closed-loop economy for spent traction batteries, this study consists in a systematic literature review of available options for reusing EV batteries as a storage system in a factory environment, highlighting benefits and critical aspects.
Standard

Wheels/Rims - Military Vehicles Test Procedures and Performance Requirements

2023-07-14
CURRENT
J1992_202307
This SAE Recommended Practice provides minimum performance requirements and uniform laboratory procedures for fatigue testing of disc wheels, demountable rims, and bolt-together divided wheels intended for normal highway use on military trucks, buses, truck-trailers, and multipurpose vehicles. Users may establish design criteria exceeding the minimum performance requirement for added confidence in a design. For other (non-military) wheels and rims intended for normal highway use on trucks and buses, refer to SAE J267. For wheels intended for normal highway and temporary use on passenger cars, light trucks, and multipurpose vehicles, refer to SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, refer to SAE J1204. This document does not cover off-highway or other special application wheels and rims.
Standard

Aircraft Flotation Analysis

2022-12-20
CURRENT
AIR1780B
This document is divided into five parts. The first part deals with flotation analysis features and definitions to acquaint the engineer with elements common to the various methods and the meanings of the terms used. The second part identifies and describes current flotation analysis methods. Due to the close relationship between flotation analysis and runway design, methods for the latter are also included in this document. As runway design criteria are occasionally used for flotation evaluation, including some for runways built to now obsolete criteria, a listing of the majority of these criteria constitutes the third part. The fourth part of this document tabulates the most relevant documents, categorizing them for commercial and civil versus military usage, by military service to be satisfied, and by type of pavement. This document concludes with brief elaborations of some concepts for broadening the analyst’s understanding of the subject.
Article

SAE International extends call for abstracts, seeks submissions for AeroTech conference

2022-08-11
Engineering Events staff at SAE International in Warrendale, Pennsylvania, have extended the call for abstracts through September 21 for the organization’s AeroTech aerospace and defense technology conference, which will take place at the Fort Worth Convention Center in Fort Worth, Texas, March 14-16, 2023. Visit the AeroTech call for abstracts page for more information and to get started.
Research Report

Legal Issues Facing Automated Vehicles, Facial Recognition, and Privacy Rights

2022-07-28
EPR2022016
Facial recognition software (FRS) is a form of biometric security that detects a face, analyzes it, converts it to data, and then matches it with images in a database. This technology is currently being used in vehicles for safety and convenience features, such as detecting driver fatigue, ensuring ride share drivers are wearing a face covering, or unlocking the vehicle. Public transportation hubs can also use FRS to identify missing persons, intercept domestic terrorism, deter theft, and achieve other security initiatives. However, biometric data is sensitive and there are numerous remaining questions about how to implement and regulate FRS in a way that maximizes its safety and security potential while simultaneously ensuring individual’s right to privacy, data security, and technology-based equality.
Technical Paper

Decomposition and Coordination to Support Tradespace Analysis for Ground Vehicle Systems

2022-03-29
2022-01-0370
Tradespace analysis is used to define the characteristics of the solution space for a vehicle design problem enabling decision-makers (DMs) to evaluate the risk-benefit posture of a vehicle design program. The tradespace itself is defined by a set of functional objectives defined by vehicle simulations and evaluating the performance of individual design solutions that are modeled by a set of input variables. Of special interest are efficient design solutions because their perfomance is Pareto meaning that none of their functional objective values can be improved without decaying the value of another objective. The functional objectives are derived from a combination of simulations to determine vehicle performance metrics and direct calculations using vehicle characteristics. The vehicle characteristics represent vendor specifications of vehicle subsystems representing various technologies.
Book

Fundamentals of Geometric Dimensioning and Tolerancing 2018: Using Critical Thinking Skills, Revised Edition

2021-12-02
The Fundamentals of Geometric Dimensioning and Tolerancing 2018 Using Critical Thinking Skills by Alex Krulikowski reflects the technical content found in the latest release of the ASME Y14.5-2018 Standard. This book includes several key features that aid in the understanding of geometric tolerancing. Each of the textbook's 26 chapters focuses on a major topic that must be mastered to be fluent in the fundamentals of GD&T. Each topic includes a goal that is defined and supported by a set of performance objectives that include real-world examples, verification principles and methods, and chapter summaries. There are more than 260 performance objectives that describe specific, observable, measurable actions that the student must accomplish to demonstrate mastery of each goal. Learning is reinforced by completing three types of exercise problems, along with critical thinking questions that promote application of GD&T on the job.
Article

Quality management experts provide guidance on AS9100 standard

2021-11-04
Quality management professionals across the global aerospace and defense community are convening for one hour – Wednesday, October 27th, starting at 10 am Pacific Daylight Time (PDT) – to discuss the AS9100 international standard. Register to take part in the free AeroTech webinar, hosted by SAE International and Tektronix, designed to help manufacturers, contractors, and subcontractors throughout the global aviation, space, and defense supply chain keep pace with and meet the requirements of AS9100 international quality management system standard.
Standard

Requirements for Aviation, Space, and Defense Auditor Training, Development, Competence, and Authentication

2020-11-11
CURRENT
AS9104/3A
This document defines the minimum requirements for auditors, CBs, Auditor Authentication Bodies (AABs), Training Provider Approval Bodies (TPABs), and Training Providers (TPs) who participate in the IAQG Industry Controlled Other Party (ICOP) scheme. The requirements in this standard supplement those defined within the 9104/1, 9104/2, ISO/IEC 17021-1, and ISO/IEC 17021-3 standards. Data protection for the parties subject to this document and other relevant requirements of the ICOP scheme are managed via bi-lateral contracts between the joint controllers of the data.
Journal Article

Future of Autonomous High-Mobility Military Systems

2020-10-19
Abstract Autonomy has the potential to make the most radical impact by significantly reducing the number of soldiers in harm’s way and changing the military paradigm. Benefits of autonomy to improve the Army’s mission capabilities and the rapid evolution of military systems exerts pressure to develop these systems quickly. Since the associated technological development is highly fast paced and stochastic, approaches that develop systems for stochastic future scenarios are required. In this article we present a vision for the autonomous high-mobility military systems for that future. We discuss the ramifications of autonomy in five areas: (1) fleet organization, (2) physical attributes of high-mobility military systems, (3) individual behaviors of autonomous assets, (4) interactions between humans and autonomous systems, and (5) operation and teaming strategies. We present the future vision, implications, requirements, and technological challenges for each of the five areas.
Journal Article

Balancing Lifecycle Sustainment Cost with Value of Information during Design Phase

2020-04-14
2020-01-0176
The complete lifecycle of complex systems, such as ground vehicles, consists of multiple phases including design, manufacturing, operation and sustainment (O&S) and finally disposal. For many systems, the majority of the lifecycle costs are incurred during the operation and sustainment phase, specifically in the form of uncertain maintenance costs. Testing and analysis during the design phase, including reliability and supportability analysis, can have a major influence on costs during the O&S phase. However, the cost of the analysis itself must be reconciled with the expected benefits of the reduction in uncertainty. In this paper, we quantify the value of performing the tests and analyses in the design phase by treating it as imperfect information obtained to better estimate uncertain maintenance costs.
Standard

Perspectives on Integrating Structural Health Monitoring Systems into Fixed-Wing Military Aircraft

2019-09-18
CURRENT
AIR6245
This SAE Aerospace Information Report (AIR) is prepared for stakeholders seeking information about the evolution, integration, and approval of SHM technologies for military aircraft systems. The report provides this information in the form of (a) two military organizations’ perspectives on requirements, and (b) general SHM challenges and industry perspectives. The report only provides information to generate awarness of prespectives for military aircraft and, hence, assists those who are involved in developing SHM systems understanding the broad range of regulations, requirements, and standards published by military organizations that are available in the public domain from the military organizations.
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