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Technical Paper

Engine Efficiency Measurements Using a 100 kHz Radio Frequency Corona Igniter

2023-08-28
2023-24-0041
Conventional spark-ignition engines are currently incapable of meeting rising customer performance demands while complying with even stringent pollutant-emissions regulations. As a result, innovative ignition systems are being developed to accomplish these targets. Radio-Frequency corona igniters stand out for their ability to accelerate early flame growth speed by exploiting the combined action of kinetic, thermal and transport effects. Furthermore, a volumetric discharge enables the promotion of combustion over a wide area, as opposed to the local ignition of traditional spark. The present work wants to evaluate the advantages of a Streamer-type Radio Frequency corona discharge at about 100 kHz with respect to those of traditional spark igniter.
Technical Paper

Conversion of a Small Size Passenger Car to Hydrogen Fueling: Focus on Vehicle Dynamics and ECU Remapping Requirements

2023-08-28
2023-24-0065
Converting spark ignition (SI) engines to H2 fueling is an attractive route for achieving zero carbon transportation and solving the legacy fleet problem in a future scenario in which electric powertrains will dominate. The current paper looks at a small size passenger car in terms of vehicle dynamics and electronic control unit (ECU) remapping requirements, in the hypothesis of using H2 as a gasoline replacement. One major issue with the use of H2 in port fuel injection (PFI) engines is that it causes reduced volumetric efficiency and thus low power. The vehicle considered for the study features turbocharging and therefore complete or partial recuperation of lost power is possible. Other specific requirements such as injection phasing were also under scrutiny, especially as PFI was hypothesized to maximize cost effectiveness. A 0D/1D model was used for simulating engine running characteristics as well as vehicle dynamics.
Technical Paper

Conversion of a Small Size Passenger Car to Hydrogen Fueling: 0D/1D Simulation of Port- vs Direct-Injection and Boosting Requirements

2023-08-28
2023-24-0074
Hydrogen is an energy vector with low environmental impact and will play a significant role in the future of transportation. Converting a spark ignition (SI) engine powered vehicle to H2 fueling has several challenges, but was overall found to be feasible with contained cost. Fuel delivery directly to the cylinder features numerous advantages and can successfully mitigate backfire, a major issue for H2 SI engines. Within this context, the present work investigated the specific fuel system requirements in port- (PFI) and direct-injection (DI) configurations. A 0D/1D model was used to simulate engine operating characteristics in several working conditions. As expected, the model predicted significant improvement of volumetric efficiency for DI compared to the PFI configuration. Boosting requirements were predicted to be at levels quite close to those for gasoline fueling.
Technical Paper

Conversion of a Small Size Passenger Car to Hydrogen Fueling: Focus on Rated Power and Injection Phasing Effects

2022-09-16
2022-24-0031
In the context of increasing efforts towards zero emissions transport, hydrogen represents a valid alternative to electric powertrains. Spark ignition (SI) engines are well suited for this alternative fuel and its specific application requires relatively minor changes with respect to added components. Limited range is one of the main issues with hydrogen as an energy source for transportation, due to its low energy density. The present study looked at the possibility of converting a small size passenger car powered by a turbocharged SI unit to hydrogen fueling. Taking the electric version of the vehicle as benchmark, the initial evaluation of the hydrogen SI alternative appears feasible with an additional gas container comparable in size to the gasoline tank. As a result, further investigation was aimed at actual engine operation in port fuel injection mode, with a focus on rated power and injection phasing effects.
Technical Paper

Lean Combustion Analysis of a Plasma-Assisted Ignition System in a Single Cylinder Engine fueled with E85

2022-09-16
2022-24-0034
Engine research community is developing innovative strategies capable of reducing fuel consumption and pollutant emissions while ensuring, at the same time, satisfactory performances. Spark ignition engines operation with highly diluted or lean mixture is demonstrated to be beneficial for engine efficiency and emissions while arduous for combustion initiation and stability. Traditional igniters are unsuitable for such working conditions, therefore, advanced ignition systems have been developed to improve combustion robustness. To overcome the inherent efficiency limit of combustion engines, the usage of renewable fuels is largely studied and employed to offer a carbon neutral transition to a cleaner future. For such a reason, both innovative ignition systems and bio or E-fuels are currently being investigated as alternatives to the previous approaches. Within this context, the present work proposes a synergetic approach which combines the benefits of a biofuel blend, i.e.
Technical Paper

Burner Development for Light-Off Speed-Up of Aftertreatment Systems in Gasoline SI engines

2022-06-14
2022-37-0033
Emission legislation for passenger cars is requiring a drastic reduction of exhaust pollutants from internal combustion engines (ICE). In this framework, achieving a quick heating-up of the catalyst is of paramount importance to cut down the cold start emissions and meet future regulation requirements. This paper describes the development and the basic characteristics of a novel burner for gasoline engines exhaust systems designed for being activated immediately at engine cold start. The burner is comprised of a fuel injector, an air system, and an ignition device. The design of the combustion chamber is first presented, with a description of the air-fuel interactions and mixture formation processes. Swirl is used along with a flame-holder concept to anchor the flame at the mixer exit. Spray-swirl and spray-walls interaction are also discussed. Computational Fluid Dynamics (CFD) analyses have been used to investigate these aspects.
Technical Paper

Pressure and Flow Field Effects on Arc Channel Characteristics for a J-type Spark Plug

2022-03-29
2022-01-0436
Lean operation of spark ignition engines is a promising strategy for increasing thermal efficiency and minimize emissions. Variability on the other hand is one of the main shortcomings in these conditions. In this context, the present study looks at the interaction between the spark produced by a J-type plug and the surrounding fluid flow. A combined experimental and numerical approach was implemented so as to provide insight into the phenomena related to the ignition process. A sweep of cross-flow velocity of air was performed on a dedicated test rig that allowed accurate control of the volumetric flow and pressure. This last parameter was varied from ambient to 10 bar, so as to investigate conditions closer to real-world engine applications. Optical diagnostics were applied for better characterization of the arc in different operating conditions. The spatial and temporal evolution of the arc was visualized with high-speed camera to estimate the length, width and stretching.
Technical Paper

Combustion Phasing Indicators for Optimized Spark Timing Settings for Methane-Hydrogen Powered Small Size Engines

2022-03-29
2022-01-0603
In the intermediate stage towards zero-emissions, use of methane-hydrogen blends in spark ignition (SI) engines could represent an attractive application. The present work investigated the relevance of empirical base rules for choosing maximum brake torque spark timing settings when using methane-hydrogen blends. A 0D/1D model was used for investigating the optimized ignition for maximizing engine output. Calibration was performed by using in-cylinder pressure data recorded on a methane fueled small size SI engine for two-wheel applications. After adaptations of the model such as valves timing, for rendering it more representative for power generation applications, the investigation was focused on how MBT spark advance was correlated to the 50% mass fraction burned mark (CA50) and peak pressure location. The fact that they were optimized for methane was found to be essential only for high concentrations of hydrogen.
Technical Paper

Wasted spark duration measurement as a method for firing TDC identification in small engines

2022-01-09
2022-32-0009
Distributed generation represents a valid option for reducing transmission losses and overall power system complexity. Back-up power is another option that can ensure valuable safety margins in the scenario of extensive penetration of renewables, and can also act as balancing sources. Spark ignition (SI) engines are often the prime choice for such applications with sizes ranging from single cylinder configurations to large bore units. Augmenting control margins without increasing the number of sensors is an essential aspect for small size engines. Common practice for such power units is to employ fixed ignition timing with so called wasted spark systems, i.e. two events per cycle one during compression and one during the exhaust stroke. Nonetheless, application of more complex control systems such as fuel injection are becoming more and more widespread even for this engine category.
Technical Paper

Numerical Simulation of the Early Flame Development Produced by a Barrier Discharge Igniter in an Optical Access Engine

2021-09-05
2021-24-0011
Currently, conventional spark-ignition engines are unfit to satisfy the growing customer requirements on efficiency while complying with the legislations on pollutant emissions. New ignition systems are being developed to extend the engine stable operating range towards increasing lean conditions. Among these, the Radio-Frequency corona igniters represent an interesting solution for the capability to promote the combustion in a much wider region than the one involved by the traditional spark channel. Moreover, the flame kernel development is enhanced by means of the production of non-thermal plasma, where low-temperature active radicals are ignition promoters. However, at low pressure and at high voltage the low temperature plasma benefits can be lost due to occurrences of spark-like events. Recently, RF barrier discharge igniters (BDI) have been investigated for the ability to prevent the arc formation thanks to a strong-breakdown resistance.
Technical Paper

Experimental and Numerical Investigation of the Flow Field Effect on Arc Stretching for a J-type Spark Plug

2021-09-05
2021-24-0020
Nowadays internal combustion engines can operate under lean combustion conditions to maximize efficiency, as long as combustion stability is guaranteed. The robustness of combustion initiation is one of the main issues of actual spark-ignition engines, especially at high level of excess-air or dilution. The enhancement of the in-cylinder global motion and local turbulence is an effective way to increase the flame velocity. During the ignition process, the excessive charge motion can hinder the spark discharge and eventually cause a misfire. In this perspective, the interaction between the igniter and the flow field is a fundamental aspect which still needs to be explored in more detail to understand how the combustion originates and develops. In this work, a combined experimental and numerical study is carried out to investigate the flow field around the spark gap, and its effect on the spark discharge evolution.
Technical Paper

Laminar Flame Speed Based Optimization of Efficiency and Emissions for Methane-Hydrogen Fueled SI Micro-Generators

2021-09-05
2021-24-0047
Within the context of environmental impact reduction for small size spark ignition (SI) engines, especially green-house gas emissions, this study looked at laminar flame speed as an optimization parameter for hydrogen-methane fueled micro-generators. To this aim, SI engine operation was modeled in a 0D/1D simulation framework, so as to identify the best choice of methane-hydrogen ratios in different conditions. Starting from experimental data recorded on a small size engine, an optimization method was implemented for achieving the proposed goal. One of the main conclusions is that high concentrations of hydrogen and resulting fast burn rates are beneficial at high engine speed settings, while the opposite is true at low engine speed. Hydrogen addition was also considered as an additional control margin during lean operation, given that stable combustion can be achieved even with very low equivalence ratios.
Technical Paper

Luminosity and Thermal Energy Measurement and Comparison of a Dielectric Barrier Discharge in an Optical Pressure-Based Calorimeter at Engine Relevant Conditions

2021-04-06
2021-01-0427
The amount of the thermal energy released in a gas mixture is crucial to characterize the igniter capability to start a robust ignition in internal combustion engines, especially in challenging operating conditions as high EGR dilution or very lean mixture. Nevertheless, the thermal energy measurement can be performed only in controlled environments, such as constant volume vessels, while it is not feasible in metal engines. This work proposes to find a correlation between the released thermal energy and the luminosity generated by the same discharge event in an optical vessel. This correlation implies that energy information could be indirectly obtained through feasible optical measurements in optical engines, and even in metal engines via low-cost diagnostic tools such as borescopes. The experimental campaign is carried out with a non-equilibrium plasma igniter, a dielectric-barrier discharge igniter (BDI).
Technical Paper

Numerical Investigation of Water Injection Effects on Flame Wrinkling and Combustion Development in a GDI Spark Ignition Optical Engine

2021-04-06
2021-01-0465
The new real driving emission cycles and the growing adoption of turbocharged GDI engines are directing the automotive technology towards the use of innovative solutions aimed at reducing environmental impact and increasing engine efficiency. Water injection is a solution that has received particular attention in recent years, because it allows to achieve fuel savings while meeting the most stringent emissions regulations. Water is able to reduce the temperature of the gases inside the cylinder, coupled with the beneficial effect of preventing knock occurrences. Moreover, water dilutes combustion, and varies the specific heat ratio of the working fluid; this allows the use of higher compression ratios, with more advanced and optimal spark timing, as well as eliminating the need of fuel enrichment at high load. Computational fluid dynamics simulations are a powerful tool to provide more in-depth details on the thermo-fluid dynamics involved in engine operations with water injection.
Technical Paper

Experimental and 1D Numerical Investigations on the Exhaust Emissions of a Small Spark Ignition Engine Considering the Cylinder-by-Cylinder Variability

2020-04-14
2020-01-0578
This paper reports a numerical and experimental analysis on a twin-cylinder turbocharged Spark Ignition engine carried out to investigate the cylinder-to-cylinder variability in terms of performance, combustion evolution and exhaust emissions. The engine was tested at 3000 rpm in 20 different steady-state operating conditions, selected with the purpose of observing the influence of cylinder-by-cylinder A/F ratio variations and the EGR effects on the combustion process and exhaust emissions for low to medium/high loads. The experimental outcomes showed relevant differences in the combustion evolution (characteristic combustion angles) between cylinders and not negligible variations in the emissions of the single cylinder exhaust and the overall engine one. This misalignment resulted to be due to differences in the injected fuel amount by the port injectors in the two cylinders, mainly deriving from the specific fuel rail geometry.
Technical Paper

Comparative Analysis between a Barrier Discharge Igniter and a Streamer-Type Radio-Frequency Corona Igniter in an Optically Accessible Engine in Lean Operating Conditions

2020-04-14
2020-01-0276
Among plasma-assisted ignition technologies, the Radio-Frequency (RF) corona family represents an interesting solution for the ability to extend the engine operating range. These systems generate transient, non-thermal plasma, which is able to enhance the combustion onset by means of thermal, kinetic and transport effects. Streamer-type RF corona discharge, at about 1 MHz, ignites the air-fuel mixture in multiple filaments, resulting in many different flame kernels. The main issue of this system is that at high electrode voltage and low combustion chamber pressure a transition between streamer and arc easily occurs: in this case transient plasma benefits are lost. A barrier discharge igniter (BDI), supplied with the same RF energy input, instead, is more breakdown-resistant, so that voltage can be raised to higher levels. In this work, a streamer-type RF corona igniter and a BDI were tested in a single-cylinder optical engine fueled with gasoline.
Technical Paper

Experimental and Numerical Investigations of the Early Flame Development Produced by a Corona Igniter

2019-10-07
2019-24-0231
In order to reduce engine emissions and fuel consumption, extensive research efforts are being devoted to develop innovative ignition devices, able to extend the stable engine operating range towards increasing lean conditions. Among these, radio frequency corona ignition systems, which produce a strong electric field at a frequency of about 1 MHz, can create discharges characterized by simultaneous thermal and kinetic effects. These devices can considerably increase the early flame growth speed, initiating the combustion process in a wide region, as opposed to the local ignition generated by traditional sparks. To explore the corona ignition behavior, experimental campaigns were carried out to investigate different operating conditions, in a constant volume calorimeter designed to measure the deposited thermal energy. The present work compares the combustion development generated by a traditional spark and the corona igniter through computational fluid dynamics simulations.
Technical Paper

Back-Pressure and Fuel Type Effects on Exhaust Gas Oxygen Sensor Readings for a Single Cylinder Spark Ignition Engine Running on Gasoline and Ethanol

2019-09-09
2019-24-0046
Application of more and more complex control strategies in spark ignition (SI) engines is required for ensuring high conversion efficiency and effective emissions reduction. Closed loop fuel injection is being implemented on an ever wider scale in small size SI units that generally feature single cylinder architecture. For such systems the readings from the exhaust gas oxygen sensor are essential for controlling air-fuel ratio and indirectly combustion. The present study looked at the influence of pressure oscillations on the values given by the sensor, for different equivalence ratio settings in wide open throttle conditions for an experimental SI unit. As expected, the readings were found to be influenced by pressure oscillations in the exhaust line during lean operation, while with stoichiometric and rich fueling the effects were minimal. Fuel type was also found to be an important aspect.
Technical Paper

Impact of Cooled EGR on Performance and Emissions of a Turbocharged Spark-Ignition Engine under Low-Full Load Conditions

2019-09-09
2019-24-0021
The stringent worldwide exhaust emission legislations for CO2 and pollutants require significant efforts to increase both the combustion efficiency and the emission quality of internal combustion engines. With this aim, several solutions are continuously developed to improve the combustion efficiency of spark ignition engines. Among the various solutions, EGR represents a well-established technology to improve the gasoline engine performance and the nitrogen-oxides emissions. This work presents the results of an experimental investigation on the effects of the EGR technique on combustion evolution, knock tendency, performance and emissions of a small-size turbocharged PFI SI engine, equipped with an external cooled EGR system. Measurements are carried out at different engine speeds, on a wide range of loads and EGR levels. The standard engine calibration is applied at the reference test conditions.
Technical Paper

Quasi-Dimensional Simulation of Downsizing and Inverter Application for Efficient Part Load Operation of Spark Ignition Engine Driven Micro-Cogeneration Systems

2018-10-30
2018-32-0061
Within the context of distributed power generation, small size systems driven by spark ignition engines represent a valid and user-friendly choice, that ensures good fuel flexibility. One issue is that such applications are run at part load for extensive periods, thus lowering fuel economy. Employing an inverter (fitted between the generator and load) allows engine operation within a wide range of crankshaft rotational velocity, therefore improving efficiency. For the purpose of evaluating the benefits of this technology within a co-generation framework, two configurations were modeled by using the GT-Power simulation software. After model calibration based on measurements on a small size engine for two-wheel applications, the downsized version was compared to a larger power unit operated at constant engine speed for a scenario that featured up to 10 kW rated power.
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