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Technical Paper

Analytical and Experimental Evaluation of Seal Drag using Variety of Different Fluids

2024-06-01
2024-26-0423
The present study discusses about the determination of the Seal drag force in the application where elastomeric seal is used with metallic interface in the presence of different fluids. An analytical model was constructed to predict the seal drag force and experimental test was performed to check the fidelity of the analytical model. A Design of Experiment (DoE) was utilized to perform experimental test considering different factors affecting the Seal drag force. Statistical tools such as Test for Equal Variances and One way Analysis of Variance (ANOVA) were used to draw inferences for population based on samples tested in the DoE test. It was observed that Glycol based fluids lead to lubricant wash off resulting into increased seal drag force. Additionally, non-lubricated seals tend to show higher seal drag force as compared to lubricated seals. Keywords: Seal Drag, DoE, ANOVA
Technical Paper

Study on the Optimization of Sealing Environment of Cylinder Head Gasket

2024-04-09
2024-01-2833
Typically, modern automotive engine designs include separate cylinder heads and cylinder blocks and utilize a multilayer steel head gasket (MLS) to seal the resulting joint. Cylinder head bolts are used to hold the joint together and the non-linear properties of head gasket provide capability to seal the movement within the joint, which is essential for engine durability and performance. The current design of cylinder head gasket mainly evaluates the sealing performance in hot and cold state through finite element analysis. The sealing performance of cylinder head gasket is mainly determined by sealing pressure, fatigue and lateral movement in the joint, which have been widely studied [1]. However, no one has been involved in the study of factors affecting sealing pressure and lateral movement in the joint.
Technical Paper

Elucidation of Sealing Mechanism of Novel Acrylate Liquid Based BluSealTM Wire Harness Splice Sealing Technology

2024-04-09
2024-01-2356
Unlike conventional heat shrink tubes or enclosure systems which only seals wires and splices on the outside, a novel Acrylate based sealing technology developed and introduced by Eurotech is a low viscosity fluid formulated to be applied to the splices either in liquid droplets or by dipping, utilizes fast capillary-wicking action and quick self-cure inside the wires to form a robust, cost effective, flexible, impenetrable seal to prevent moisture damage of wire harnesses and associated electrical components. This technology is an enabler of new wire harness architectures currently limited by the shortcomings of conventional sealing products such as heat shrink tubes which come up short when the splice configurations or geometries become too complex or difficult for sealing from the outside.
Technical Paper

Study of the Connection between E-Machine and Gearbox of a Hybrid Powertrain

2024-04-09
2024-01-2592
As part of the development of its new powertrain consisting of two electric motors, a combustion engine and a gearbox, Renault SAS followed an original approach to achieve an assembly with an optimized, robust, and reliable link between the main electric motor and the gearbox. The running operation optimization as well as the high reliability is achieved by processing the following topics: filtration of vibrations and operating jolts; solving of tribological problems specific to splined connections, such as fretting corrosion and abrasive tooth wear; avoidance of potential seizure of elements with cyclic relative slippage under load; and eventually, control of wear and tear on the sealing and damping O-rings, which must accept oscillating translational movements at the same time as torque transfer. The aim of this article is to retrace the main steps taken to achieve the desired reliability and performance targets for this type of product.
Technical Paper

Structural Validation and Correlation of Inverter Gasket

2024-04-09
2024-01-2744
Inverter is the power electronics component that drives the electrical motor of the electrical driven compressor (EDC) and communicates with the car network. The main function of the inverter is to convert the direct current (DC) voltage of the car battery into alternating current (AC) voltage, which is used to drive the three-phase electric motor. In recent days, inverters are present in all automotive products due to electrification. Inverter contains a printed circuit board (PCB) and electronic components, which are mounted inside a mechanical housing and enclosed by a protective cover. The performance of the electrical drive depends upon the functioning of the inverter. There is a strong demand from the customer to withstand the harsh environmental and testing conditions during its lifetime such as leakage, dust, vibration, thermal tests etc.
Standard

Static Axial O-Ring Seal Applications Without Anti-Extrusion Devices for Engine and Engine Control Systems

2024-04-01
CURRENT
ARP1234E
This document establishes standard gland design criteria and dimensions for static axial O-ring seal applications without anti-extrusion devices specifically for engines and engine control systems operating at a maximum pressure of 1500 psi (10345 kPa). NOTE: The criteria herein are similar, but not identical, to those in AS4716 and the legacy standard MIL-G-5514.
Standard

Modernized Dynamic Cycling Test Fixture

2024-03-12
WIP
AS6958
This SAE Aerospace Standard (AS) defines a modernized dynamic cycling test fixture for dynamic cycling at high and low temperature and pressure.
Standard

Motor Vehicle Brake Fluid

2024-03-12
CURRENT
J1703_202403
This SAE Standard covers motor vehicle brake fluids of the nonpetroleum type, based upon glycols, glycol ethers, and appropriate inhibitors, for use in the braking system of any motor vehicle such as a passenger car, truck, bus, or trailer. These fluids are not intended for use under arctic conditions. These fluids are designed for use in braking systems fitted with rubber cups and seals made from styrene-butadiene rubber (SBR), or a terpolymer of ethylene, propylene, and a diene (EPDM).
Standard

Coupling Assembly, Hydraulic Self Sealing, Quick Disconnect

2024-03-06
CURRENT
ARP1709A
This specification covers the requirements for aircraft, hydraulic, self sealing, quick disconnect couplings, for use in type II hydraulic systems (-65°F to +275°F temperature range) as defined by MIL-H-5440.
Standard

Identification and Packaging Elastomeric Products

2024-03-04
CURRENT
AMS2810J
This specification provides requirements for the identification and packaging of sheet, strip, extrusions, and molded parts made of natural rubber, synthetic rubber, reclaimed rubber, and combinations of the above with other materials such as asbestos, cork, and fabrics. AMS2817 covers preferred requirements for identification and packaging of preformed packings.
Technical Paper

Investigation of Gasket Sealing Behavior of an All-Aluminum High Performance, New Generation Passenger Car Engine under Extreme Engine Operating Conditions

2024-01-16
2024-26-0033
The increasing demand for higher specific power, fuel economy, Operating Costs as well as meeting global emission norms have become the driving factors of today’s product development in the automotive market. Substitution of high-density materials and more precise adjustment of material parameters help in significant weight decrease, but it is accompanied by undesirable cost increase and manufacturing complexity. This becomes a challenge for every automotive engineer to balance the above parameters to make a highly competitive design. This work is a part of the Design and Development of 2.2 L, 4 Cylinder TCIC Diesel Engine for a whole new vehicle platform, concentrated on automotive passenger car operation. This paper explains the selection of a suitable cylinder head gasket technology for a lightweight engine that acts as a sealing interface between the cylinder block and cylinder head.
Technical Paper

Gasket Joint Sealing Behavior Prediction Using a Simplified FEA Approach

2024-01-16
2024-26-0311
Gaskets are used widely for sealing of bolted joints. This paper focuses on Rubber over Metal (ROM) gaskets, which are widely used in the automotive industry. Finite Element Analysis (FEA) of ROM gaskets is complex and involves material (hyper-elastic), contact and geometric nonlinearity. Gaskets can be flat or have one or multiple beads. Analytical approaches are available for flat gaskets without bead patterns. This paper focuses on analyzing ROM gaskets with beads in automotive axle differential carrier housings and cover pans. This paper describes a simplified FEA approach that uses 1D and 2D elements with derived properties for gasket joints instead of modeling ROM gaskets with three-dimensional (3D) elements. The major characteristics that determine sealing behavior are contact pressure and contact width. These characteristics are determined by the cover pan deflection. The cover pan deflection was calculated using a simplified FEA approach.
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