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Training / Education

Introduction to Car Hacking with CANbus

2024-11-13
Vehicle cybersecurity vulnerabilities could impact a vehicle's safe operation. Therefore, engineers should ensure that systems are designed free of unreasonable risks to motor vehicle safety, including those that may result due to existence of potential cybersecurity vulnerabilities. The automotive industry is making vehicle cybersecurity an organizational priority.
Technical Paper

Evaluation and simulation of wheel steering functionality on a Road to Rig test bench

2024-07-02
2024-01-3000
The automotive industry is continuously evolving, demanding innovative approaches to enhance testing methodologies and preventive identify potential issues. This paper proposes an advancement test approach in the area of the overall vehicle system included steering system and power train on a “Road to Rig” test bench. The research aims to revolutionize the conventional testing process by identifying faults at an early stage and eliminating the need to rely solely on field tests. The motivation behind this research is to optimize the test bench setup and bring it even closer to real field tests. Key highlights of the publication include the introduction of an expanded load spectrum, incorporating both steering angle and speed parameters along the test track. The load includes different route and driving profiles like on a freeway, overland and city drive in combination with the steering angles.
Technical Paper

Adaptive Inverse Control of Vibration Exciter for Tracking Target Acceleration of a Car Subsystem

2024-06-12
2024-01-2920
This research aims to develop an inverse control method capable of adaptively simulating dynamic models of car subsystems in the rig-test condition. Accurate simulation of the actual vibration conditions is one of the most crucial factors in realizing reliable rig-test platforms. However, most typical rig tests are conducted under simple random or harmonic sweep conditions. Moreover, the conventional test methods are hard to directly adapt to the actual vibration conditions when switching the dynamic characteristics of the subsystem in the rig test. In the present work, we developed an inverse controller to adaptively control the vibration exciter referring to the target vibration signal. An adaptive LMS filter, employed for the control algorithm, updated the filter weights in real time by referring to the target and the measured acceleration signals.
Technical Paper

Simulation and test methods on NVH performance of axle system

2024-06-12
2024-01-2950
For electric vehicles, road noise, together with wind noise, is the most important contributor for vehicle interior noise. Road noise is very dependent on the NVH behavior of axle system including wheels and tires. Axle system is part of vehicle platform which should be compatible with different body variants. Therefore, il is important to characterize the NVH performance of an axle system independently of car body structure, so that the design the axle can be optimized at the early stage according to the global requirements of all the related vehicles. The best way to characterize the NVH performance of an axle system is to measure the blocked forces on an appropriate test rig. However, the measurement of blocked forces from an axle system requires very stiff boundary conditions which is difficult to achieve in practice. For axles with rigid mountings, it is nearly impossible to measure the blocked forces on test rig.
Technical Paper

BIST Based Method for SEE Testing of Vikram1601 Processor

2024-06-01
2024-26-0433
A novel method for Single Event Effect (SEE) Radiation Testing using Built-In Self-Test (BIST) feature of indigenously developed Vikram1601 processor is discussed. The novelty is that the usage of BIST avoids need of exhaustive test vectors to ensure test coverage of all the internal registers and physical memory to store them. So processor is the only element vulnerable to radiation damage during testing. The test design was carried out at VSSC, Trivandrum and the testing was carried out at IUAC, Delhi. In the first part, a brief introduction, need and methods of radiation testing of electronics especially SEE of radiation on Silicon based devices, different radiation effects, radiation damage mechanisms and testing methods are described. A brief introduction to Vikram1601 processor, the instruction – TST, used as BIST and testing scheme implementation using TST for studying the SEE is explained.
Technical Paper

Development of Deployment Mechanism for RAMBHA-LP Payload Onboard Chandrayaan-3 Lander

2024-06-01
2024-26-0455
RAMBHA-LP (Radio Anatomy of Moon Bound Hypersensitive Ionosphere and Atmosphere - Langmuir Probe) is one of the key scientific payloads onboard the Indian Space Research Organization’s (ISRO) Chandrayaan-3 mission. Its objectives were to estimate the plasma density and its variations on the near lunar surface. The probe was initially kept in a stowed condition attached to the lander. A mechanism was designed and realized to meet the functional requirement of deploying the probe at a distance of 1 meter, equivalent to the Debye length of the probe in the moon’s plasma environment. The probe deployment mechanism consists of the Titanium alloy spherical probe with a Titanium Nitride coating on its surface to achieve a constant work function, a long carbon-fiber-reinforced polymer boom, a double torsion spring, a dust-protection box, and a shape-memory alloy-based Frangibolt actuator for low-shock separation. The entire mechanism weighed less than 1.5 kilograms.
Technical Paper

Statistical Analysis on Wear Behavior of Aluminum Alloy2024–Silicon Carbide–Fly Ash Metal Matrix Composites

2024-05-06
2024-01-5058
Aluminum and its alloys entered a main role in the engineering sectors because of their applicable characteristics for indispensable applications. To enhance requisite belongings for the components, the composition of variant metal/nonmetal with light metal alloys is essential in the manufacturing industries. To enhance the wear resistance with significant strength property of the aluminum alloy 2024, the reinforcement SiC and fly ash (FA) were added with the designation Al2024 + 10% SiC; Al2024 + 5% SiC + 5% FA; and Al2024 + 10% FA via stir-casting technique. The wear resistance property of the composites was tested in pin-on-disc with a dry-sliding wear test procedure. The experiment trials were designed in Box–Behnken design (BBD) by differing the wear test parameters like % of reinforcement, sliding distance (m), and load (N).
Standard

OnQue Digital Standards System - Standards

2024-04-29
/onque-digital-standards
Now Available from SAE International, SAE OnQue is a revolutionary digital standards solution that optimizes the way automotive and aerospace engineers access standards.
Standard

Aluminum Alloy, Extruded Profiles (2395-T84), 3.95Cu - 1.15Li - 0.3Ag - 0.5Mg - 0.1Zr, Solution Heat Treated, Stress Relieved by Stretching, and Aged

2024-04-25
CURRENT
AMS4359A
This specification covers an aluminum alloy in the form of extruded rods, bars, and profiles (shapes) 0.040 to 1.500 inches (1.02 to 38.10 mm), inclusive, in thickness, and produced with maximum cross-sectional area of 23.25 square inches (15000 mm2) and a maximum circumscribing circle diameter (circle size) of 15.5 inches (394 mm) (see 2.4.1 and 8.6).
Standard

Titanium Alloy Bars, Forgings, and Flash-Welded Rings, 5Al - 2.5V - 4Sn - 1Co - 0.8Fe Annealed

2024-04-25
CURRENT
AMS6903
This specification covers a titanium alloy in the form of bars, forgings, and flash-welded rings up through 12.000 inches (304.80 mm), inclusive, in diameter or least distance between parallel sides, and stock of any size for forging or flash-welded rings. Bars, forgings, and flash-welded rings with a nominal thickness of 3.000 inches (79.20 mm) or greater shall have a maximum cross-sectional area of 113 square inches (729 cm2) (see 8.5).
Standard

Titanium Alloy Bars, Forgings and Forging Stock, 6.0Al - 6.0V - 2.0Sn, Solution Heat Treated and Aged

2024-04-25
CURRENT
AMS6935D
This specification covers a titanium alloy in the form of bars up through 4.000 inches (101.60 mm) in nominal diameter or least distance between parallel sides, inclusive, forgings of thickness up through 4.000 inches (101.60 mm), inclusive, with bars and forgings having a maximum cross-sectional area of 32 square inches (204.46 cm2), and stock for forging of any size (see 8.6).
Standard

Castings, Classification and Inspection of

2024-04-25
CURRENT
AMS2175B
This specification establishes nondestructive testing methods, sampling frequency, and acceptance criteria for the inspection of metal castings.
Journal Article

Post-Treatment and Hybrid Techniques for Prolonging the Service Life of Fused Deposition Modeling Printed Automotive Parts: A Wear Strength Perspective

2024-04-24
Abstract This study aims to explore the wear characteristics of fused deposition modeling (FDM) printed automotive parts and techniques to improve wear performance. The surface roughness of the parts printed from this widely used additive manufacturing technology requires more attention to reduce surface roughness further and subsequently the mechanical strength of the printed geometries. The main aspect of this study is to examine the effect of process parameters and annealing on the surface roughness and the wear rate of FDM printed acrylonitrile butadiene styrene (ABS) parts to diminish the issue mentioned above. American Society for Testing and Materials (ASTM) G99 specified test specimens were fabricated for the investigations. The parameters considered in this study were nozzle temperature, infill density, printing velocity, and top/bottom pattern.
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